1. Field of the Invention
The present invention relates to an image forming apparatus provided with a manual paper feeding mechanism including a dustproof cover, such as a printer device and a copier, and a dustproof cover.
2. Description of the Related Art
In the related art, an intermediate transfer type image forming apparatus is known in which toner images on a photoconductor drum are primarily transferred onto an intermediate transfer belt, and the toner images which are transferred onto the intermediate transfer belt are collectively secondarily transferred onto paper (for example, refer to Patent Literature 1).
However, recently, an image forming apparatus provided with a manual paper feeding mechanism has been provided, and a paper placing tray which is a manual paper feeding tray is attached to a device main body to be openable and closable. In a case where the paper placing tray is used in an opened state under a circumstance where the image forming apparatus main body is disposed, there is a possibility that foreign substance such as dust enters the inside from a certain portion, and thus, a dustproof cover is detachably attached to the paper placing tray.
However, in the manual paper feeding mechanism of the image forming apparatus described above, the dustproof cover is a single molded body, and the entire dustproof cover securely fits into the paper loading base, and thus, it takes time to perform the attachment or the detachment of the dustproof cover, and it is necessary to detach the dustproof cover in order to replenish the paper.
According to one aspect of the present invention, an image forming apparatus includes an image forming unit, a paper loading base on which manual-feed paper is loaded, a manual-feed paper conveying unit, and a dustproof cover which covers the paper loading base being in the overhang state. The image forming unit forms an image on paper being conveyed on a paper conveyance path provided in a device main body. The paper loading base has a lower end rotatably supported on one outer surface portion of the device main body, and is opened from an upper end thereof and disposed at a predetermined oblique angle or in a horizontal overhang state such that an overhang side becomes an upper side in an oblique direction. The manual-feed paper conveying unit is disposed in a position corresponding to the paper loading base in the device main body and conveys the manual-feed paper loaded on the paper loading base onto the paper conveyance path one by one. The dustproof cover includes a base which engages with the paper loading base, and an opening-and-closing cover which is rotatably connected to the base and is opened upwardly on the overhang side.
The accompanying drawings are intended to depict exemplary embodiments of the present invention and should not be interpreted to limit the scope thereof. Identical or similar reference numerals designate identical or similar components throughout the various drawings.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present invention.
As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
In describing preferred embodiments illustrated in the drawings, specific terminology may be employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that have the same function, operate in a similar manner, and achieve a similar result.
An object of an embodiment is to provide an image forming apparatus provided with a manual paper feeding mechanism including a dustproof cover that is easily attached to and detached from a paper loading base, and the replenishment of the manual-feed paper is easily performed since the dustproof cover can be retained in a widely opened state without being detached, and a dustproof cover.
Hereinafter, a case where an image forming apparatus of an embodiment is applied to a printer device in a quadruple tandem type intermediate transfer system will be described with reference to the drawings as an embodiment according to the image forming apparatus of the embodiment.
First, a schematic configuration of a printer device 1 according to this embodiment will be described with reference to
As illustrated in
Further, in the printer device 1, the paper ejection conveying unit 50 ejects paper from a paper ejection port 2b of a step portion both ends 2a formed in a rear side upper portion of the device main body 2 and transports the ejected paper to a front-side upper surface portion 2c of the device main body 2, and the printer device 1 includes an extension tray for receiving ejected paper 55 receiving a large-size paper which is ejected from the paper ejection conveying unit 50 in the front-side upper surface portion 2c of the device main body 2, and includes a manual-feed paper conveying unit 60 on a front side in the device main body 2, and the paper loading base 70 overhanging by being opened to the front side of the device main body 2. Accordingly, a user stands in the front of the device main body 2 and performs an extraction operation of a printed paper which is ejected and a paper replenishment operation of manual-feed paper.
As illustrated in
In a case of describing the toner image forming units 12 to 16, for example, by using the configuration of a yellow image formation station as a representative, a charger 12Y as a charging means charging a front surface of the photoconductor, a laser scanning unit 13Y as an exposure means, a developing unit 14Y as a developing means, primary transfer rollers 23 which are arranged corresponding to the photoconductors 11Y, 11M, 11C, and 11K and press the upper-side extended surface (stretched surface) of the intermediate transfer belt 18 against the photoconductors 11Y, 11M, 11C, and 11K, a photoconductor cleaning unit 15Y removing a transfer residual toner which is attached onto the front surface of the photoconductor, and a quenching lamp 16Y as a discharging means discharging the front surface of the photoconductor are provided around the photoconductors 11Y, 11M, 11C, and 11K in this order in a rotation direction. The same applies to image formation stations of other colors.
The intermediate transfer belt 18 is formed in an endless state, and is supported by a first stretch roller 19, a second stretch roller 20, and a third stretch roller 21, as a plurality of supporting members to be capable of endlessly traveling. A belt cleaning unit 22 is disposed in a portion facing the second stretch roller 20. The secondary transfer roller 24 is disposed on a rotation pulley in a position facing the first stretch roller 19. The secondary transfer roller 24 presses the paper S against the intermediate transfer belt 18.
In this embodiment, the fixing unit 25 fixing the toner image which is transferred onto the paper S is disposed in an upper side position of the first stretch roller 19 and the secondary transfer roller 24, on a downstream side of a secondary transfer position in a paper conveyance direction.
Therefore, toner images of four colors of yellow (Y), magenta (M), cyan (C), and black (K) are formed on the front surfaces of the photoconductors 11Y, 11M, 11C, and 11K, which are the latent image bearers, the four-color toner image is primarily transferred onto a front surface of the intermediate transfer belt 18, which is the intermediate transfer body, on an outer circumference side as a four-layer toner image, the four-layer toner image is secondarily transferred onto the paper S which is conveyed from a lower side to a secondary transfer position of the intermediate transfer belt 18 and the secondary transfer roller 24, and is heated and pressurized by the fixing unit 25, and thus, the four-layer toner image is fixed onto the paper S, and printing is performed.
The paper feeding unit 30 includes a first paper feeding hopper 31 and a second paper feeding hopper 32 which are disposed in two steps in a lower portion of the device main body 2, a pickup roller 33 and a paper feeding roller pair 34 which are attached to each of the paper feeding hoppers and feed the paper S contained in each of the paper feeding hoppers one by one, and upper feeding roller pairs 35 and 35 conveying the paper S fed from one paper feeding hopper to an upper side, which are upper feeding paper conveying units. The paper S is formed of transfer paper, a resin film, or the like. The registration roller pair 36 is positioned immediately under the secondary transfer roller 24 and the intermediate transfer belt 18, which is the secondary transfer position, and is positioned on an upper side of the paper feeding roller pair 34, and thus, continuously conveys the paper S which is conveyed by the paper feeding roller pair 34 to the secondary transfer position of the secondary transfer roller 24 and the intermediate transfer belt 18.
The user selects one paper feeding hopper to be used from the first paper feeding hopper 31 and the second paper feeding hopper 32 by an input terminal such as a PC (not illustrated) of which the system is configured by being connected to the main body control unit 93 or a network, and the paper S contained in the selected paper feeding hopper is conveyed towards the secondary transfer position to continue to the registration roller pair 36 one by one.
The paper reversing unit 40 includes a guide roller pair 41 disposed in an immediately upper position of the fixing unit 25, a bifurcating claw 42 disposed in an immediately upper position of the guide roller pair 41, a plurality of guide roller pairs 43 guiding the paper S to be lowered to the device front side from a fed paper conveyance path of the paper feeding unit 30 from the bifurcating claw 42, a switchback roller pair 44 disposed on a lower side of the guide roller pair 43, and a relay roller pair 45 conveying the upper-fed paper S to continue to the registration roller pair 36 in the switchback roller pair 44.
The bifurcating claw 42 has a sphenoidal shape including a front side oblique surface and a rear side oblique surface interposing a downward claw tip portion 42a therebetween, and the claw tip portion 42a is positioned on a front side or a rear side by an actuator (not illustrated). The switchback roller pair 44 is disposed to perform a required intermittent rotation in one direction and a required intermittent rotation in the other direction according to the conveyance of the paper S. The guide roller pair 43 is also disposed to perform required intermittent rotation according to the conveyance of the paper S.
In the bifurcating claw 42, the claw tip portion 42a is positioned on the front side in an one side printing mode, and thus, the paper S is guided towards the paper ejection conveying unit 50, the claw tip portion 42a is positioned on the rear side in a both side printing mode at a time point where the one side printing ends, and thus, the paper S is guided to the paper reversing unit 40, and the claw tip portion 42a is positioned on the front side at a time point where the both side printing ends, and thus, the paper S is guided towards the paper ejection conveying unit 50.
The paper reversing unit 40 guides the paper S which is guided by the bifurcating claw 42 at the time point where the one side printing ends, to the switchback roller pair 44 by the plurality of guide roller pairs 43, the switchback roller pair 44 stops the rotation immediately before the paper S passes through the switchback roller pair 44, and reverses the rotation, and thus, the paper feeding is changed to the upper feeding, and then, the paper S is continuously conveyed to the registration roller pair 36 by a reverse guide (not illustrated) through the relay roller pair 45.
The paper ejection conveying unit 50 includes a plurality of paper ejection guide roller pairs 51 guiding the printed paper S which is guided by the bifurcating claw 42 to a rear portion of the device main body 2 in the one side printing mode, and in the both side printing mode when the both side printing ends, a paper ejection belt conveying unit 52, a plurality of suppression rollers 53, and a paper ejection roller pair 54 disposed on the inside of the step portion both ends 2a on a rear side of the device main body 2. The paper ejection roller pair 54 ejects printed paper S towards the front-side upper surface portion 2c along a center oblique surface portion 2d which is a rising slope to the front side of the device main body 2.
The center oblique surface portion 2d of the device main body 2 includes the drawable extension tray for receiving ejected paper 55 to receive largest-size paper which is not contained in the center oblique surface portion 2d. Further, the extension tray for receiving ejected paper 55 includes an expanding auxiliary tray 56 which is capable of extending to open a part thereof to the front side from a state of being drawn to overhang to the front side of the device main body 2.
Hereinafter, the paper loading base 70 which is the characteristic configuration of this embodiment, and a manual-feed paper conveyance mechanism will be described with reference to
A front-side outer surface portion 2f of the device main body 2 includes a paper loading base container 2e, which is an approximately rectangular parallelepiped recess for containing the paper loading base 70. In the paper loading-base container 2e, a lower half portion is opened, and a manual-feed paper-pickup roller 61 and a manual-paper feeding roller pair 62 configuring the manual-feed paper conveying unit 60 are disposed in the lower half portion.
The manual-feed paper pickup roller 61 is closely in contact with manual-feed paper S2 loaded on the paper loading base 70 when the paper loading base 70 described below, which is contained in the paper loading base container 2e, is opened in an overhang state which is oblique from the upper end, and transports the manual-feed paper S2 one by one.
The manual-paper feeding roller pair 62 is positioned on the device front side from the switchback roller pair 44, and has a height level coincident with a height level of the relay roller pair 45, and thus, continuously conveys the manual-feed paper S2 which is transported by the manual-feed paper pickup roller 61 one by one to the relay roller pair 45. That is, this embodiment employs a both side printing type in which the paper reversing unit 40 is disposed on the front side of the device main body 2, and thus, a conveyance path of the manual-paper feeding roller pair 62 intersects with a paper conveyance path of the paper reversing unit 40 in an immediately upper portion of the manual-feed paper pickup roller 61. Therefore, the manual-feed paper conveying unit 60 delivers the manual-feed paper S2 to the paper reversing unit 40. In the paper reversing unit 40, the paper conveyance path of the manual-feed paper conveying unit 60 intersects with a reversed paper conveyance path of the paper reversing unit 40, and thus, the manual-feed paper S2 which is conveyed from the manual-feed paper conveying unit 60 is also continuously conveyed to the relay roller pair 45.
The paper loading base 70 includes a base plate 71, a manual-feed-paper regulation plate pair 72, a pair of base plate retainers 73, and a push-up plate 74. The base plate 71 is level with the front-side outer surface portion 2f of the device main body 2 when completely closing the paper loading-base container 2e. The manual-feed-paper regulation plate pair 72 is disposed in an inner surface (an upper surface at the time of overhanging) of the base plate 71 to be capable of being positioned in a width direction and positions the manual-feed paper S2 loaded on the base plate 71 in the width direction. The pair of base plate retainers 73 are disposed to retain both-side end portions of the inner surface of the base plate 71 and retain the base plate 71 in an oblique state at the time of being opened to the outside from the upper end. The push-up plate 74 is lifted up by a spring (not illustrated) such that an upper surface of a tip portion of the manual-feed paper S2 loaded on the base plate 71 in the oblique state is closely in contact with the manual-feed paper-pickup roller 61, and presses a lower surface of the tip portion of the manual-feed paper S2 to an upper side.
In this embodiment, the base plate 71 includes a first extension base plate 71c and a second extension base plate 71e. The first extension base plate 71c is retained by a first guide frame 71b disposed in both lateral portions of an upper surface of a base plate main body 71a to overlap with the base plate main body 71a, and is capable of being drawn. The second extension base plate 71e is retained by a second guide frame 71d disposed in the first extension base plate 71c to overlap with the first extension base plate 71c, and is capable of being drawn. In a state where the first extension base plate 71c and the second extension base plate 71e are drawn, large-size paper is loaded. Furthermore, the extension base plate may be a one-stage extension type base plate in addition to a two-stage extension type base plate.
The base plate retainer 73 is configured to retain the base plate 71 in the oblique state where the manual-feed paper S2 loaded on the base plate 71 is oblique at an oblique angle smaller than an oblique angle at which sliding occurs due to a gravity action. In this embodiment, the base plate retainer 73 includes a support block 73a, a guide with an arc-like groove 73b, a cam plate 73c, and a swing link 73d. The support block 73a is disposed in a position facing the inside of a lower end portion of the base plate 71 when the base plate 71 is in a state where the paper loading base container 2e is completely closed, receives the lower end portion of the base plate 71 in a concave surface when the base plate 71 is opened, and supports the lower end portion of the base plate 71 in a position where the lower end portion of the base plate 71 slightly slides to the inside. The guide with an arc-like groove 73b is disposed in both lateral portions of a lower portion of the paper loading-base container 2e. The cam plate 73c is fixed to an inner-surface-side end portion of the base plate 71 and has an arc-like guide slit. The swing link 73d includes a cam follower on both ends, and connects the guide with an arc-like groove 73b to the cam plate 73c while swinging the cam follower by guiding the cam follower to the arc-like groove of the guide with an arc-like groove 73b and the arc-like guide slit of the cam plate 73c.
With such a configuration, in a case where an upper end of the base plate retainer 73 is grabbed and is slightly lifted, the lower end portion of the base plate 71 is positioned in a slightly upper portion from the support block 73a. In this state, in a case where the upper end of the base plate retainer 73 is opened to the outside, the lower end portion of the base plate 71 is in a state of being received in the concave surface of the support block 73a, and then, the base plate 71 is oblique by using, as a rotation center, a sliding portion between the lower end portion of the base plate 71 and the concave surface of the support block 73a. For this reason, the lower end portion of the base plate 71 does not greatly enter the device main body 2.
The base plate retainer may be a support base which is disposed on an outer surface of the device main body 2 in the overhang state, instead of the base plate retainer having an embedded structure. In addition, the base plate retainer may be configured to retain the base plate 71 in a horizontal state.
As illustrated in
As illustrated in
The base 81 is a transparent or semi-transparent plastic molded body, includes a base-side upper surface part 81a and a pair of base-side lateral surface parts 81b, and is mounted in a state of extending over the portion of the paper loading base 70 in the overhang state, which is close to the device main body 2 side. The base-side upper surface part 81a not only covers the portion of the paper loading base 70 close to the device main body 2 side but also horizontally enters the paper loading base container 2e and extends until the base-side upper surface part 81a is in contact with a front wall 2g forming the paper loading base container 2e, and a hanging portion 81c extends from the contact point. Furthermore, on a lower end of the hanging portion 81c, there is provided a floating preventive protrusion 81d which engages with a lower end surface of the front wall 2g (corresponding to the downward surface portion in the device main body) forming the paper loading base container 2e.
With this, the base 81 can be positioned, and it is possible to avoid the entrance of foreign substances due to a situation that the inner portion of the device main body 2 is viewed from the outside through the lower portion of the paper loading base container 2e.
The pair of base-side lateral surface parts 81b cover both outsides of a pair of cam plates 73c disposed at both lateral portions of the base plate main body 71a, and second protrusions 81e protruding towards the base plate main body 71a from a lower end surface are placed on the base plate main body 71a, so as to be in contact with end portions on both sides of the upper surface of the base plate main body 71a. First protrusions 71f respectively corresponding to the second protrusions 81e are disposed at end portions on both sides of the upper surface of the base plate main body 71a on an overhang side than the second protrusions 81e. Seating portions 81f and 81f are disposed on respective lower end surfaces of the pair of base-side lateral surface parts 81b at an end portion on the device main body 2 side and at an end portion on the overhang side. The seating portions 81f and 81f are in contact with the end portions on both sides of the upper surface of the base plate main body 71a along with the second protrusions 81e, and decrease a contact surface pressure.
As illustrated in
As illustrated in
Here, a positional relationship among the second protrusion 81e, the first protrusion 71f, and the floating preventive protrusion 81d described above will be described in association with the attachment and the detachment of the base 81 with reference to
First, a case of attaching the base 81 will be described. As illustrated in
Next, a case of detaching the base 81 will be described. When the base 81 is moved to the overhang side along the base plate main body 71a from the state illustrated in
As illustrated in
As illustrated in
According to the printer device 1 of this embodiment described above, the dustproof cover 80 is provided in which the attachment and the detachment with respect to the paper loading base 70 are easily performed by a solid configuration, and the replenishment of the manual-feed paper S2 is easily performed since the dustproof cover 80 can be retained in a widely opened state without being detached. That is, the dustproof cover 80 can be solidly configured of the base 81 and the opening-and-closing cover 82 and can be assembled by only inserting the base 81 to the paper loading base 70, and only the opening-and-closing cover 82 is widely opened, and thus, the replenishment of the manual-feed paper S2 is easily performed.
In addition, according to the printer device 1 of this embodiment, when an opening and closing operation of the opening-and-closing cover 82 is performed, for example, at the time of replenishing the paper by setting the detachment of the user as an unexpected operation, it is difficult to detach the dustproof cover 80. That is, the second protrusion 81e disposed base 81 side is in contact with the first protrusion 71f disposed on the paper loading base 70 side by only allowing the dustproof cover 80 to slide to the overhang side, and thus, the detachment is not performed, and in a case where the base 81 is lifted and is allowed to slide to the outside, the second protrusion 81e detours to the upper side with respect to the first protrusion 71f, and thus, the detachment can be performed. In this regard, the operability of the detachment of the dustproof cover has not been considered in the printer device of the related art.
In addition, according to the printer device 1 of this embodiment, when the base 81 is mounted on the paper loading base 70 in a state of being inserted to the device main body 2, the floating preventive protrusion 81d is closely in contact with the downward surface portion in the device main body 2, and the base 81 does not float from the paper loading base 70, and thus, even in a case where a downward external force is imparted to the overhang end of the opening-and-closing cover 82, there is no concern that the base 81 is detached from the paper loading base 70, and the dustproof cover 80 drops out from the paper loading base 70.
In addition, according to the printer device 1 of this embodiment, the extension tray for receiving ejected paper 55 is provided to overhang to the upper side of the device main body 2 on the paper loading base 70 side, and thus, the extraction operation of the paper ejection and the paper replenishment operation are performed on the front side of the printer device 1, and the operability is improved. Further, even in a case where the extension tray for receiving ejected paper 55 is provided on the upper side of the paper loading base 70 side, it is possible to allow the opening-and-closing cover 82 to stand on itself own in a widely opened state at the time of replenishing the paper onto the paper loading base 70, and to solve the burden at the time of replenishing the paper in the printer device of the related art, that is, the burden that the opening-and-closing cover is retained in the leaned state by one hand, and the paper replenishment has to be performed by the other hand at the time of replenishing the paper.
Further, according to the printer device 1 of this embodiment, it is not necessary to provide a space for containing the dustproof cover in the device main body, and thus, it is possible to downsizing the printer device 1, compared to the printer device of the related art in which the dustproof cover is not attachable and detachable.
The image forming apparatus of the present invention has an effect of including the dustproof cover in which the attachment and the detachment of the dustproof cover with respect to the paper loading base are easily performed, and the replenishment of the manual-feed paper is easily performed since the dustproof cover can be retained in a widely opened state without being detached, and is effective in the overall image forming apparatus such as a printer and a copier provided with a manual paper feeding mechanism including the dustproof cover.
The above-described embodiments are illustrative and do not limit the present invention. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, at least one element of different illustrative and exemplary embodiments herein may be combined with each other or substituted for each other within the scope of this disclosure and appended claims. Further, features of components of the embodiments, such as the number, the position, and the shape are not limited the embodiments and thus may be preferably set. It is therefore to be understood that within the scope of the appended claims, the disclosure of the present invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2014-217505 | Oct 2014 | JP | national |
This application is a continuation of PCT international Application Ser. No. PCT/JP2015/078118, filed on Oct. 2, 2015, which designates the United States and which claims the benefit of priority from Japanese Patent Application No. 2014-217505, filed on Oct. 24, 2014; the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2015/078118 | Oct 2015 | US |
Child | 15493897 | US |