The entire disclosure of Japanese Patent Application No. 2009-103668, filed Apr. 22, 2009 is expressly incorporated herein by reference.
1. Technical Field
The present invention relates to an image forming apparatus and an image forming method of an electrophotography type. More specifically, the present invention relates to an image forming apparatus and method in which a recording medium is transported by a recording medium transporting portion with the recording medium being sucked and held after an electrophotographic image has been transferred thereon.
2. Related Art
One example of an image forming apparatus of the electrophotography type that is currently known in the art is found in Japanese Patent Document No. JP-A-6-135613, which discloses an image forming apparatus in which a recording medium such as a sheet of paper is transported to a fixing portion with the recording medium being sucked and held by a recording medium transporting belt having a plurality of sucking holes. In the image forming apparatus, the recording medium is sucked and transported using the transporting belt to the fixing portion, causing the recording medium to be transported as desired.
In the image forming apparatus as described in JP-A-6-135613, the recording medium transporting belt transports the recording medium with the surface on which an transferred image faces upward, the recording medium being sucked and held by air flow which is moving vertically downward. However, in such a recording medium transporting portion, the recording medium transporting belt is arranged in a horizontal direction with respect to the image transfer portion. Therefore, a large space is required in the horizontal direction for accommodating the recording medium transporting portion. In particular, when image forming units of four colors arranged in tandem manner as shown in
In order to reduce the horizontal size of the apparatus, attempts have been made to arrange the recording medium transporting portion vertically with respect to the image forming unit to reduce the horizontal space. One difficulty with this configuration, however, is that if the horizontal space needs to be small for the installment of the recording medium transporting portion transporting belt with the image transferred surface facing upwards, the recording medium transporting portion must be located vertically below the image forming unit in consideration of transfer operation for a recording medium transported through a transporting path, as shown in
Additionally, if the recording medium transporting belt is positioned vertically above the recording medium, the recording medium is not stably sucked to the recording medium transporting belt due to gravity and it is likely that there will be a failure to transport the recording medium as desired.
An advantage of some aspects of the invention is that it provides an image forming apparatus which is compact and which has a recording medium transporting belt that transports a recording medium as desired while inhibiting the coagulation of the toner in the image forming unit.
Another advantage of some other aspects of the invention is that it provides an image forming method which enables an image forming apparatus to be compact and to transport a recording medium as desired without occurrence of coagulation of the toner in the image forming unit.
According to an aspect of the invention, in an image forming apparatus and an image forming method, an image developed by liquid developer containing toner and carrier liquid is transferred to a recording medium at a transferring portion. At that time, the carrier liquid contained in the toner image permeates to a coat layer and fibrous layer. Consequently, in the recording medium to which the carrier liquid has permeated, spaces of the coat layer and fibrous layer are filled with the carrier liquid so that a ventilation property of the recording medium deteriorates thereby increasing the sucking and holding force. In addition, the recording medium transporting portion may be configured such that the recording medium is transported while it is sucked and held vertically upwards by the air flow over the surface opposite the image transferring surface with the image transfer surface facing downward. With this structure, even if the recording medium transporting portion is located above the image forming unit and directly above the recording medium, the recording medium is not likely to drop downwards, so stable transportation of the recording medium is enabled. In addition, as the recording medium transporting portion is located above the image forming unit, it is possible that coagulation and concretion of the toner in the image forming unit is prevented.
In another aspect of the invention, as non-volatile oil (non-volatile carrier liquid) is used for the carrier liquid of the liquid developing agent, the carrier liquid permeated to the coat layer and fibrous layer is held in those layers without volatilizing. With this structure, the sucking and holding force for transporting the recording medium is further improved, thereby enabling stable transportation of the recording medium.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
An embodiment of the invention will be described hereinafter with reference to the accompanying drawings.
The image forming apparatus 1 of the embodiment is designed to form an image using liquid developer containing toner particles and a carrier liquid. The liquid developer may have a composition in which toner particles including resin and pigments having an average particle size of about 0.1-5 μm are dispersed at a high density such as about 5-40 wt % in nonvolatile and insulating carrier liquid such as silicone oil. Mineral oil or plant oil may be used as the carrier liquid in lieu of the silicone oil.
As shown in
Charging portions 3Y, 3M, 3C and 3K are respectively arranged around the photosensitive members 2Y, 2M, 2C and 2K. In rotational directions of the photosensitive members 2Y, 2M, 2C and 2K, exposure portions 4Y, 4M, 4C and 4K, developing portions 5Y, 5M, 5C and 5K, primary transferring portions 6Y, 6M, 6C and 6K, and photosensitive member cleaning portions 7Y, 7M, 7C and 7K are arranged in the described order. An image forming unit 1 of the exemplary embodiment is composed of the exposure portions 4Y, 4M, 4C and 4K, developing portions 5Y, 5M, 5C and 5K, primary transferring portions 6Y, 6M, 6C and 6K, and photosensitive member cleaning portions 7Y, 7M, 7C and 7K.
The image forming apparatus 1 is provided with an endless intermediate transfer belt 8, which acts as an image carrier. The intermediate transfer belt 8 is arranged above the photosensitive members 2Y, 2M, 2C and 2K. The intermediate transfer belt 8 is pressed against each photosensitive member 2Y, 2M, 2C and 2K at respective primary transfer portions 6Y, 6M, 6C and 6K.
The intermediate transfer medium 8 is a comparatively soft elastic belt having a three layer structure composed of a flexible substrate of resin or the like, an elastic layer of rubber or the like formed on the surface of the substrate and a top layer (not shown). Needless to say that the intermediate transfer belt 8 is not restricted to this particular structure or material and that variations may be made without departing from the meaning and scope of the invention. The intermediate transfer belt 8 is wound around an intermediate transfer belt tension roller 11 and an intermediate transfer belt driving roller 9 to which a driving force from a motor (not shown) is transmitted. The intermediate transfer belt 8 is arranged to turn in the direction shown by the arrow shown in the drawing with the intermediate transfer belt receiving tension. Note that the order of arrangement of the members such as the photosensitive members respectively associated with the colors Y, M, C and K is not restricted to that shown in
Intermediate transfer belt squeeze devices 12Y, 12M, 12C and 12K are respectively arranged at positions along the intermediate transfer belt 8 in the vicinity of respective primary transfer portions 6Y, 6M, 6C and 6K. The intermediate transfer belt squeeze device 12Y, 12M, 12C, and 12K are advanced in the direction in which the intermediate transfer belt turns from the respective primary transfer portions. In addition thereto, a secondary transfer portion 13 serving as a transfer device is installed on the side of intermediate transfer belt driving roller 9 for the intermediate transfer belt 8.
The secondary transfer portion 13 is provided with a secondary transfer roller 14 and a secondary transfer roller cleaning portion 15. Both end portions 14a of a rotational shaft of the secondary transfer roller 14 are rotatably supported by a pair of secondary transfer roller supporting frames 16. The secondary transfer roller supporting frames 16 swing about a rotary shaft 16a (rotational fulcrum) which is supported by a main body of the image forming apparatus (not shown) and which is urged by an urging means such as a spring (not shown) in the direction shown by an arrow shown in the secondary transfer roller 14. The pressing force of the urging means urges the secondary transfer roller 14 against the intermediate transfer belt 8. At that time, the intermediate transfer belt driving roller 9 functions as a back-up roller against the pressing of the secondary transfer roller 14.
Further, the secondary transfer roller 14 is formed with a recess 17. As shown in
A transfer bias is applied to the secondary transfer roller 14 in order to transfer a toner image from the intermediate transfer belt 8 to the recording medium such as an image transfer sheet of paper. When the intermediate transfer belt 8 turns in the direction shown by the arrow, the secondary transfer roller 14 turns in the second direction as shown by the arrow and receives the transfer bias to transfer the toner image on the intermediate transfer belt 8 to the recording medium at the secondary transfer nipping point 13a.
A gripper 18 serving as a recording medium gripping member is disposed in the recess 17 along with a gripper supporting portion 19 serving as a recording medium gripping portion receiving member on which the gripper 18 sits. As shown in
Each gripper 18 is arranged on the rotary shaft 20 to rotate integrally with the rotary shaft 20. Both end portions of the rotary shaft 20 are rotatably supported by supporting plates 21 and 22 which are arranged at positions opposing the recess 17 of the secondary transfer roller 14.
The first gripper controlling cam follower 28 is installed on one end of the rotary shaft 20 by way of the first arm 26. A second gripper control cam follower 29 is installed on the other end of the rotary shaft 20 by way of the second arm 27. When the secondary transfer roller 14 rotates, the first gripper control cam follower 28 is controlled by the first and third gripper control cams 30 and 31. When the secondary transfer roller 14 rotates, the second gripper control cam follower 29 is controlled by a second gripper control cam (not shown) which is same as the first gripper control cam 30 and a fourth gripper control cam 32 which is the same as the third gripper control cam 31. The first and second gripper control cam followers 28 and 29 are controlled in synchronization with each other.
As shown in
Of the eight gripper supporting portions 19, two gripper supporting portions 19a positioned at both ends of the secondary transfer roller 14 are longer in the axial direction than the other gripper supporting portions 19. With this arrangement, the gripper supporting portions 19a can cope with the size of the recording medium 33 in the axial direction of the secondary transfer roller 14.
As shown in
That is, as shown in
After the grippers 18 hold the recording medium 33, the recording medium 33 successively comes into abutment with an outer circumference of the secondary transfer roller 14 in an area towards its rear end 33c. Further, under control of the first and second gripper control cam followers 28 and 29, the grippers 18 leave the gripper supporting portion 19 to release the front end 33a of the recording medium 33 after the recess 17 passes the position corresponding to the secondary transfer nipping point.
When the recess 17 reaches a position where it opposes the intermediate transfer belt driving roller 9, the recess 17 of the secondary transfer roller 14 does not abut against the intermediate transfer belt 8. Accordingly, a secondary transfer nipping point 13a is not formed between the intermediate transfer belt 8 and secondary transfer roller 14. Therefore, the position of the secondary transfer nipping point 13a is defined as the position at which the secondary transfer roller 14 is pressed against the intermediate transfer belt 8 with the widths of the secondary transfer roller 14 and intermediate transfer belt 8 in their rotational direction being maximized.
The rotation of the secondary transfer roller 14 at the time when the recording medium 33 is held, has a vector component with the same direction as that of the movement of the recording medium 33 which is supplied from the gate roller 40. Accordingly, while the grippers 18 are apart from the gripper supporting portions 19, the front end portion 33a of the recording medium 33 moves as if following the moving grippers 18, and moves between the grippers 18 and gripper supporting portion 19. After that, the grippers 18 press the front end 33a of the recording medium 33 against the gripper supporting portions 19 so that the recording medium 33 is held.
When the holding portion at the distal end of the grippers 18 holds the front end portion 33a of the recording medium 33 between the grippers 18 and the gripper supporting portions 19 as shown by the phantom line in
The toner image on the intermediate transfer belt 8 is transferred to the recording medium 33 at the secondary transfer nipping point 13a while the front end portion 33a of the recording medium 33 is held by the grippers 18 in the transfer step. A circumference of the secondary transfer roller 14 in the area where the recess 17 is not formed in the rotational direction of the secondary transfer roller 14 is set to be larger than a length of a recording medium having the largest length in the moving direction among the plurality of recording media to be used in the image forming apparatus 1 of the exemplary embodiment. With this setting, the toner image on the intermediate transfer belt 8 is reliably transferred to the recording medium 33 of the maximum length.
When the front end portion 33a of the recording medium 33 held by each gripper 18 passes the secondary transfer nipping point 13a, each gripper 18 begins to move in the direction in which each gripper 18 separates from the gripper supporting portion 19 and the front end portion 33a of the recording medium 33 is released.
Additionally, protruding claws 34 as recording medium peeling members are disposed within the recess 17. As shown in
Each protruding claw 34 is configured to move rectilinearly between a retracted position as shown by a solid line in
As shown in
As shown in
As shown if
Although not shown in the drawings, second abutting members serving as second positioning members are respectively provided on a rotary shaft 9a at both ends of the intermediate transfer belt driving roller 9. Then, when the first abutting members 24 and 25 are at positions where they do not oppose respective second abutting members, the elastic member 14c of the secondary transfer roller 14 comes into abutment with the intermediate transfer belt 8 to form a secondary transfer nipping point 13a. In that case, the recess 17 of the secondary transfer roller 14 hardly opposes the secondary transfer nip point position.
When the first abutting members 24 and 25 are at positions where they oppose respective second abutting members, the outer circumferences 24a and 25a of the first abutting members 24 and 25 come into abutment with corresponding second abutting members. At that time, a portion of the recess 17 of the secondary transfer roller 14 opposes the secondary transfer nip point positions as mentioned above. In this way, as the first abutting members 24 and 25 come into abutment with the second abutting member, the secondary transfer roller 14 does not significantly change its position relative to the intermediate transfer belt 8 and the intermediate transfer belt driving roller 9 and its position is maintained even if the recess 17 opposes the secondary transfer nip corresponding position.
The secondary transfer roller cleaning portion 15 is provided with a cleaning member 15a such as cleaning blade or the like, and a liquid developer reclaim container 15b. The cleaning member 15a comes into abutment with the outer circumference of the elastic member 14c of the secondary transfer roller 14 to remove the liquid developer attached to the elastic member 14c. The liquid developer reclaim container 15b reclaims and stores the liquid developer removed by the cleaning member 15a.
Further, as shown in
As shown in
The front end 33a of the recording medium 33 which has been peeled off the secondary transfer roller 14, moves to the guide plane 43a1 of the inhaling member 43a. Then, air is absorbed in the direction shown by the arrow in
The recording medium transporting portion 44 is provided with a suction member 44b and an endless recording medium transporting belt 44a which turns in the direction shown by the arrow shown in
As shown in
Note that the recording medium transporting belt 44a, in
As shown in
The front end portion 33a of the recording medium 33 which has been transported from the recording medium transporting belt 44a, moves to the guide plane 45a1 of the suction member 45a. Then, the suction member 45b sucks air in the direction indicated by an arrow shown in
The fixing portion 46 includes a heating roller 46a and a pressing roller 46b which is pressed against the heating roller 46a. Thus, the toner image on the recording medium 33 is pressed and heated by the heating roller 46a and pressing roller 46b and thereby fixed in a fixing step. After that the recording medium 33 is ejected onto an ejection tray (not shown).
According to an aspect of the image forming apparatus 1 of the above described exemplary embodiment, the image developed by a liquid developer including toner and carrier, is transferred to the recording medium 33 at the secondary transfer portion 13. At that time, the carrier liquid included in the toner image penetrates into the coat layer and fiber layer of the recording medium 33. Consequently, the recording medium 33 which the carrier liquid has penetrated is filled with the carrier liquid so that its ventilation property decreases and the attracting force of the recording medium transporting belt 44a increases. Moreover, the recording medium 33 is transported by the recording medium transporting belt 44a of the recording medium transport portion 44 with the image transfer plane 33d being sucked and held vertically downward by air flow. Accordingly, the gravitational effect which the recording medium 33 exerts on the recording medium transporting belt 44a, may be reduced. With this operation, even in the case when the recording medium transporting belt 44a is located above the image forming unit, the image transfer medium 33 does not fall in the direction of gravity, thereby enabling stable transportation of the recording medium 33. In addition, because the recording medium transporting belt 44a is located above the image forming unit, it is possible to prevent cohesion or coagulation of the image forming unit due to the heat of the fixing portion 46.
Still further, as nonvolatile carrier liquid is used for the carrier liquid of the liquid developer, the carrier liquid that penetrated the coat layer and the fiber layer of the recording medium 33 is held without volatilizing. With this, sucking and holding force for the recording medium transporting belt 44a of the recording medium transporting portion 44 are improved further, enabling stable transportation of the recording medium 33.
Although general configuration and an image forming operation of the invention is described above, as may be understood by those of skill in the art, variations may be made without departing from the meaning or spirit of the invention.
For example, although the intermediate transfer belt 8 is used for the image carrier in the embodiment, an intermediate transfer drum may be used and a photosensor may be used for the image carrier. When the photosensor is used for the image carrier, the toner image on the photosensor is directly transferred to the recording medium. Although the image forming apparatus of each exemplary embodiment is series type image forming apparatus, the apparatus may be of another type or may be of monochrome type. In short, variations and modifications may be made within the scope described in the claims.
Number | Date | Country | Kind |
---|---|---|---|
2009-103668 | Apr 2009 | JP | national |