The entire disclosure of Japanese Patent Application No. 2009-021143, filed Feb. 2, 2009 is expressly incorporated herein by reference.
1. Technical Field
The present invention relates to an image forming apparatus and image forming method. More particularly, the present invention relates to an image forming apparatus and method of making the same with increased image quality due to increased manufacturing assembly accuracy of an imaging optical system.
2. Related Art
Two types of optical printers currently used today which use an exposure head are electro-photographic printers, which use an LED head, and electro-photographic printers, which use a liquid crystal line head. These printers print by converting print data described in a page unit into optical writing data. In the case of color printing, data described in terms of various color coordinates such as RGB are converted into CMYK that can be printed with a printer. Further, an image is expressed as large and small half-tone dots of CMYK by performing a half-tone process in order to express contracting density.
Exposure heads are currently used in such printers and other image forming apparatuses, which have a plurality of light emitting elements such as LEDs arranged in a main scan direction, hereinafter referred to as a first direction. The exposure heads form latent image spots on a photoconductor or latent image carrier by forming an image out of light output from the light emitting elements using lenses. Additionally, an exposure head is also known in which a plurality of light emitting elements arranged in the first direction are divided into several groups and a series of lenses are installed so as to correspond with each light emitting group.
In some instances, a lens of a minus optical magnification is used, such as in an imaging optical system with an image inversion system, and a lens array (MLA) is constructed using a plurality of such lenses. A group of latent image spots formed on the latent image carrier corresponding to one light emitting element group is referred to as a latent image spot group. Further, there is a case where a lens of a plus optical magnification is used, such as in an upright imaging optical system.
JP-A-2008-173889 discloses a technology in which light emitting elements added in advance are arranged so that total number of light emitting elements are more than needed. These additional light emitting elements are referred to as redundant pixels, and they help to suppress the occurrence of lines on the image by overlapping the latent image carrier with the latent image spot even when the interval of latent image spots is changed, such and when a lens magnification error or the like occurs. In this example, when the plurality of overlapping light emitting elements forming the latent image spot are turned on, the same data are given by both the overlapping elements.
As described in Japanese Patent Document JP-A-2008-173889, while it is desirable that positional slippage of a latent image spot is in one pixel, when the slippage is more than one pixel, a latent image spot that intended to be overlapping becomes overlapping. As a result, instances may occur where a corresponding light emitting element creates an overlap between an on spot and an off spot, causing a problem to occur where an image which is different from the desired image was formed.
In order to prevent such a problem from occurring, a configuration may be used where the light of the reduntant light emitting elements are made so as to not overlap on the latent image carrier, such that the redundant pixels are driven when the gap between groups of latent image spots is one pixel or more. On problem with this configuration, however, is that the number of pixels in the main scan direction of the exposure head is increased by the amount of the redundant pixels, meaning that the image data to be transmitted to the exposure head was insufficient.
Furthermore, in some instances the number of redundant pixels is 100 pixels or more in the exposure head corresponding to an A3 width with 1200 dpi. For example, while there are 19800 pixels in an A3 width (about 16.5 inch) with 1200 dpi, 198 lenses are arrayed when a lens is assigned to 100 light emitting elements. At this time, when the magnification error exceeds 1%, the width is slipped by one or more pixels, meaning that redundant pixels are required. That is, it is not possible to reduce the redundant pixels to less than 100 pixels if the magnification errors of half or more of lenses are not suppressed to 1% or less. Therefore, there is a problem that the image quality deteriorates when the manufacturing assembly accuracy of lens is reduced.
An advantage of some aspects of the invention is to provide an image forming apparatus and image forming method capable of preventing the deterioration of image quality caused by the manufacturing assembly accuracy of the imaging optical system.
A first aspect of the invention is an image forming apparatus which includes a latent image carrier on which a latent image is formed, an exposure head that has a first imaging optical system, first light emitting elements that emit light to be imaged by the first imaging optical system, a second imaging optical system, and second light emitting elements that emit light to be imaged by the second imaging optical system so as to form the latent image on the latent image carrier at a position adjacent to the latent image formed by the first light emitting elements in a first direction, an image processor that has an input unit to which image data are input, and a data giving unit that adds correction data to the image data input to the image processor to correct positional slippage of the latent image formed on the latent image carrier.
A second aspect of the invention is an image forming method which includes forming image data with pixels that are arranged in a first direction and a second direction perpendicular to the first direction, enabling first light emitting elements to emit light to be imaged on a latent image carrier by a first imaging optical system, enabling second light emitting elements to emit light to be imaged by a second imaging optical system and to form a latent image at a position adjacent to the latent image formed by the first light emitting elements of the latent image carrier in the first direction, and adding correction data to correct positional slippage of the latent image formed on the latent image carrier of the input image data in the first direction.
A third aspect of the invention is another image forming method including forming image data with pixels that are arranged in a first direction and a second direction perpendicular to the first direction, enabling first light emitting elements to emit light to be imaged on a latent image carrier by a first imaging optical system, enabling second light emitting elements to emit light to be imaged by a second imaging optical system so as to form a latent image at a position adjacent to the latent image formed by the first light emitting elements on the latent image carrier in the first direction, adding correction data to correct a positional slippage of the latent image formed on the latent image carrier of the input image data in the first direction, and enabling third light emitting elements to emit light according to the correction data so that the third light emitting elements correct the positional slippage of the latent image.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, the invention will be described with reference to various embodiments which are capable of performing aspects of the invention.
The light emitting element 2 has numbers “1 to N” attached for convenience's sake. Light emitting element row 3a of a first column shown in the Y direction has light emitting elements of “2, 4, . . . N” arranged from the left to the right shown in the X direction. Light emitting element row 3b arranged in a second column of the Y direction has light emitting elements of 1, 3, . . . . Here, 2 or more lenses 4 construct a lens array MLA which is arranged in the X direction. Further, it is possible to construct a lens array by arranging 2 or more lenses in the X and Y directions. Here, the light emitting elements “2, N” are light emitting elements arranged at the ends of the lens ML in the X direction.
a shows a schematic construction of a long exposure head 10, and
Referring to
In the example of
As shown in
As described above, an arrangement of the latent image spot 6 may be slipped from an ideal position by the magnification error or the like.
Referring to
Next, an aspect of the invention will be described with reference to an embodiment illustrated in
In the method shown in
POSi (i=1,N)=(W/N)·(i−1)+(W/2N)
Here, POSi is a position of ith inserting portion, W is width of image in the main scan direction (number of pixel), and N is the number of pixels to be inserted. Further, when the W/N and W/2N are not integers like the example of
Further, in the method of
According to an aspect of the embodiment of the invention, a redundant pixel data inserting unit 14 which processes the data between the page memory 13 and the exposure head controller 15. The redundant pixel data inserting unit 14 adds some data to print data transmitted from the page data developer 12 and transmits them to the exposure head controller 15. The redundant pixel data inserting unit 14 is given information of how much data should be added and then adds the proper amount of data. An image is formed by transmitting the information to the exposure head controller 15 one raster at a time, driving the exposure head synchronously with the print operation of a print engine and writing the image data on the photoconductor.
Here, a simple description of the exposure head controller 15 will be given. In order to drive a plurality of light emitting elements of the exposure head, there exist various driving methods such as dynamic driving and the like, and control circuits are needed for them. Further, when an imaging optical system is erected or reversed (minus optical magnification) according to kinds of exposure head, the ability to exchange data in parallel is needed.
As such, the head controller realizes a function of exchanging data in parallel. The head controller is denoted as reference number 34 in
At S1, the front end of a page and the read-out position from a page memory is set in an image upper end raster when the position of the sub-scan direction is updated. At S2, the counter which is used to count the position of the pixel in the main scan direction is reset. At S3, the counter is added to by 1 (count increment).
Then, at S4, a determination is made as to whether the count value is less than the number of pixels of the image width or not. When the count value is less than the number of pixels of the image width, the pixel data are read in from the page memory at S5. Then, at S6, the data are output to the head controller, and at S7 the read out position of the page memory is added by 1 to be updated, and next pixel process is executed by returning to S3.
When the count value is not less than the image width in the determination made at S4, a determination is made at S8 as to whether the count value is less than the sum of the width of the image and the number of inserted pixels.
If it is determined that the count value is not less than the sum of the number of the inserted pixels, since the process is completed up to the end in the main scan direction, the next raster process is performed after returning to position of the update in the main scan direction of S1. The print of image is performed by repeating those processes up to the end of the page.
On the other hand, if it is determined that the count value is less than the sum of the number of the inserted pixels at S8, the data that was previously output are again output to the head controller at S9 instead of newly reading out data from the page memory. Then, the next pixel process is executed after returning to S3.
Then a determination is made as to whether the count value is less than the number of pixels of the image width or not at S14. If not, a next raster process is performed after returning to an update of the position in the sub-scan direction of S11.
On the other hand, when the count value is determined to be less than the number of the pixel of the image width at S14, pixel data are read in from the page memory at S15. Then data are output to the head controller at S16.
Then, at S17, a determination is made as to whether the count value is an inserting position (a position to which pixel is to be inserted) or not. When the count value is not the inserting position, the read out position of the page memory is updated at S19 and the process returns to S13 for a subsequent pixel.
If the count value is determined to be the inserting position at S17, the previously output data are once again transmitted to the head controller at S18.
As previously described, the positional relation of the exposure head and the print paper may be slipped from its design position by the assembly accuracy of the head and assembly accuracy of print paper transportation parts. Further, printing is sometimes performed under the state that a position of image on the paper is intentionally slipped with respect to the paper. By using the system and methods described herein, such need can be met by holding the obtained slippage as offset data and transmitting image data to the head controller with reference to the data from the redundant pixel data inserting unit.
At the front end of a page, a read-out position from a page memory is set in an image upper end raster when a position of the sub-scan direction is reset at S20. Then, a read-out position from the page memory is set in the next raster when the position of the sub-scan direction is updated at S21. Next, a counter to count the pixel position in the main scan direction is reset, at S22, and at S23 the counter is added to by 1 (count increment).
At S24 a determination is made as to whether the count value is less than the offset value or not. When the count value is less than the offset value, off data (light emitting element non-on) are transmitted to the head controller at S25, and the process is returned to the count increment of S23.
On the other hand, when the determination result of S24 is No, another determination is made at S26 as to whether the count value is less than the sum of the offset value+the number of pixels of an image width+the number of inserted pixel. As a result of the determination of S26, when the count value is greater than the sum value, since the process is completed up to the end of the raster, the process is returned to a positional update in the sub-scan direction in S21 and the process of the next raster is performed.
Conversely, When the count value is determined at S26 to be less than the sum, data are read in from the page memory at S27 and the read in data are transmitted to the head controller at S28.
At S29 another determination is made as to whether the count value is a redundant pixel inserting position (a position where the redundant pixel is used) or not. When the count value is not the redundant pixel inserting position, the process moves to S31, where the read-out position of the page memory is updated as it is, and moves to a next pixel process.
Alternatively, when the count value is the redundant pixel inserting position, the previous output data is transmitted again to the head controller.
At S31, the read-out position of the page memory is updated, and moves to a next pixel process. These processes are repeated up to the end of the page so the print of an image is performed.
The main controller MC 31 has a memory 32a to store individual information such as redundant dots of a lens array, a color conversion module 39a and a table memory 39b having a table data for the color conversion module mounted therein. Further, a screen process module 39c, a table memory 39d having table data for the screen process module and a page memory 39e to store the print image data are installed therein. Further, the memory 32a stores the data from the engine controller EC 33 and the head controller HC 34.
The corresponding relation of
Referring to
Referring to
The main controller MC 31 determines whether the intended print result is performed by the received scan data and concentration measurement data and performs a feedback control to the image processor 30. The feedback to the image processor 30 is to change values of the color conversion table or parameters for color conversion and values of screen table or parameters for screen process.
According to an aspect of the invention, a print system using an exposure head having a lens array of a minus optical magnification includes a unit to add dot data to correct positional slippage of an image forming spot formed on a latent image carrier to image data transmitted to the exposure head in order to prevent deterioration of image quality due to manufacturing assembly accuracy of the imaging optical system from occurring.
The image forming apparatus in accordance with an aspect of an embodiment of the invention, for example, makes use of an exposure head having a first light emitting element to emit light formed in the first imaging optical system 4a (corresponding to a light emitting element 2 of a light emitting element group 3 installed correspondingly to a first imaging optical system 4a) and a second light emitting element to emit light that forms an image on the second imaging optical system 4b and the second imaging optical system and to form a latent image on the latent image carrier at a position neighboring the first light emitting element (the light emitting element 2 of the light emitting element group 3 installed correspondingly to the second imaging optical system 4b) described in
The image forming apparatus may be embodied in a variety of configurations, including 1) Data addition provided to the added light emitting element is performed at the end of the image in the main scan direction (first direction). (2) Or, the addition of the data may be equally distributed in the main scan direction of the image. (3) Further, the addition of data may be performed at random positions in the main scan direction of the image. (4) Further, the added positions of the data become different according to positions in the sub-scan direction of the image (second direction).
(5) Further, the addition of data is performed at a position to which redundant pixels are inserted.
(6) Further, added image data are offset in the main scan direction. (7) At this time, the offset is performed by inserting blank data into the end of the image in the main scan direction and copying the data that are not on the end in the main scan direction after slipping them in the main scan direction.
According to an aspect of an embodiment of the invention, an exposure head used in a tandem color printer (image forming apparatus) is provided in which 4 photoconductors are exposed using 4 exposure heads, 4 color images are formed at the same time, and the images are transferred to one endless middle transfer belt (middle transfer belt).
As shown in
Further, the image forming apparatus has developing apparatus 44 (K, C, M and Y) that forms a visible image by giving the toner being the developing agent to an electrostatic latent image formed by the exposure head 101 (K, C, M and Y), a primary transfer roller 45 (K, C, M and Y), and a cleaning apparatus 46 (K, C, M and Y). It is established that light emitting energy peak wavelength of each line head 101 (K, C, M and Y) and sensitivity peak wavelength of the photoconductor 41 (K, C, M and Y) are roughly identical each other.
Each toner image of black, cyan, magenta and yellow formed by single color toner image forming station of 4 colors is sequentially transferred on the middle transfer belt 50 by a primary transfer bias applied to the primary transfer roller 45 (K, C, M and Y). A toner image that has been colored by being sequentially overlapped on the middle transfer belt 50 is secondarily transferred to a recording medium P such as paper using the secondary transfer roller 66, and passes through a fixing roller pair 61 being a fixing unit so that it is fixed on a recording medium P. Further, it is discharged on a sheet discharging tray 68 formed on the apparatus by a sheet discharging roller pair 62.
A sheet feeding cassette 63 stacks and holds a plurality of recording media P, and a pickup roller 64 transports the recording medium P from a sheet feeding cassette 63 one by one. A gate roller pair 67 define the sheet feeding timing of the recording medium P to a secondary transfer unit of the secondary transfer roller 66, which acts as a secondary transfer unit, and is driven against a middle transfer belt 50. A cleaning blade 69 removes the toner remaining on the surface of the middle transfer belt 50 after the secondary transfer.
Hereinbefore, while the image forming apparatus and image forming method in accordance with the invention capable of suppressing deterioration of image quality is described on the basis of its principle and embodiments, the invention is not restricted to these embodiments and may be modified in a variety of ways without departing from the scope of the following claims.
Number | Date | Country | Kind |
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2009-021143 | Feb 2009 | JP | national |