This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2017-098471, filed May 17, 2017, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to an image forming apparatus and an image forming method.
In recent years, an electrophotography-type image forming apparatus in which a plurality of light emitting diodes (hereinafter, referred to as LEDs) are used as a light source for exposing a photoconductor is known. In such an LED exposure-type image forming apparatus, it is not necessary to provide a polygon mirror. For this reason, in the LED exposure-type image forming apparatus, it is easy to make the apparatus small, and produce the apparatus at a lower cost compared to a light beam scanning-type image forming apparatus in which a polygon mirror is used. The LED has a light intensity degrading property in which intensity of the light emission decreases along with a passage of time. Accordingly, when a usage frequency between each of the LEDs (either a cumulative number of light emitting occurrences, or a cumulative light emission duration) is different, there is a difference in progress of the degree of deterioration in each LED, and as a result, there is a variation in intensity of light emission in each LED. When light intensity of each LED varies, there is a possibility that a defect in image generation, such as a stripe, may occur in a rotation direction of the photoconductor. In order to suppress such a variation in light intensity of each LED, a technology in which a light intensity of the LED is adjusted by storing a use frequency of the LED, and adjusting a current which drives the LED, is known. However, in the related art, there was a case in which a circuit configuration for adjusting light intensity of an LED was needed, and it was not easy to obtain miniaturization and low cost of the apparatus.
An object of the exemplary embodiment is to provide an image forming apparatus in which it is possible to suppress a variation in intensity of light emitting which occurs in a light source which exposes a photoconductor.
An image forming apparatus according to an embodiment includes a first counter in which a number of light emitting occurrence for each of a plurality of light emitting elements configured to emit light onto an image carrier, is stored, and a processor configured to obtain a difference in the number of light emitting occurrences between a light emitting element having a larger number of light emitting occurrences and a light emitting element having a smaller number of light emitting occurrences, and to cause at least one of the light emitting elements to emit light, based on the difference.
Hereinafter, an image forming apparatus according to an embodiment will be described with reference to drawings.
The image forming apparatus 1 forms an image on a sheet using a developer such as toner, by controlling each functional unit using the control unit 100. The sheet is paper or label paper, for example. The sheet maybe any sheet on which the image forming apparatus 1 can form an image on the surface thereof.
The image reading unit 200 reads an image, which is a reading target, as light and shade, and generates image information from the reading. The image reading unit 200 records the generated image information. The recorded image information may be transmitted to another information processing device through a network. The recorded image information may be formed as an image on a sheet using the printing unit 300.
The printing unit 300 is provided with an image forming unit and a fixing unit. The image forming unit forms an image on a sheet based on the image information generated by the image reading unit 200, or image information received through a communication path. The image forming unit forms an electrostatic latent image on a photoconductive drum based on image information. In addition, the image forming unit forms a visible image by attaching a developer to the electrostatic latent image. As a specific example of the developer, there is toner. The image forming unit transfers the visible image on a sheet. The fixing unit heats and pressurizes the sheet on which the visible image is transferred. In this manner, the visible image is fixed onto the sheet. In addition, the sheet on which an image is formed may be a sheet which is accommodated in a sheet accommodating unit provided in the image forming apparatus 1, or may be a sheet which is manually inserted.
Hereinafter, the printing unit 300 will be described in detail with reference to
As illustrated in
Each unit of the photoconductive drum 31, the charging roller 32, the developer roller 33, and the transfer roller 34 has a length input in the X axis direction corresponding to a width of a sheet. As an example of the embodiment, the photoconductive drum 31 rotates around an axis which passes through a center of the photoconductive drum 31, and is a rotation axis which is parallel to the X axis. The photoconductive drum 31 rotates counterclockwise when viewed from one side in the X axis (−X direction in the example). In addition, each unit of the charging roller 32, the developer roller 33, and the transfer roller 34 rotates in a direction opposite to the photoconductive drum 31 (clockwise direction in the example).
The image forming unit 301 changes the surface of the photoconductive drum 31 using the charging roller 32 when obtaining image information of an image as an image forming target. The LED light emitting unit 35 emits light based on the image information, and performs destaticizing with respect to a portion on the photoconductive drum 31 at which an electrostatic latent image is to be formed, by radiating light (exposure). The developer roller 33 attaches a developer to the electrostatic latent image which is formed on the photoconductive drum 31, to form a visible image. The transfer roller 34 transfers the visible image formed on the photoconductive drum 31 to a sheet 60, when the sheet (hereinafter, referred to as sheet 60) is supplied to the image forming unit 301. The cleaning blade 36 removes unnecessary things such as toner remaining on the surface of the photoconductive drum 31 without being transferred to the sheet 60.
As illustrated in
Hereinafter, a configuration of the LED light emitting unit 35 will be described with reference to
Hereinafter, the control unit 100 will be described in detail with reference to
The photoconductor drum driving unit 310 drives and rotates the photoconductive drum 31, based on a control of the CPU 370. The charging roller driving unit 320 drives and rotates the charging roller 32 based on a control of the CPU 370. The developing roller driving unit 330 drives and rotates the developer roller 33 based on a control of the CPU 370. The transfer roller driving unit 340 drives and rotates the transfer roller 34 based on a control of the CPU 370. The LED light emitting control unit 350 causes the LED light emitting unit 35 to emit light based on a control of the CPU 370. The storage unit 360 is a hard disk drive (HDD), a flash memory, a random access memory (RAM), a read only memory (ROM), or the like. Information of a program 361, or the like, is stored in the storage unit 360. Regarding CPU
Hereinafter, the CPU 370 will be described in detail with reference to
The image information obtaining unit 371 obtains image information generated by the image reading unit 200, or image information received through a communication path. The image forming processing unit 372 forms an image on the sheet 60 by causing each unit of the printing unit 300 to perform the above described processing based on the image information obtained by the image information obtaining unit 371. In the following descriptions, processing in which an image is formed on the sheet 60 by the image forming processing unit 372, based on the image information will be described as “image forming processing”. The first counter control unit 373 counts the number of occurrences of light emission by each of the LED light emitting units 35, and causes the storage unit 360 to store a count thereof. In the following descriptions, the information specifying the number of occurrences of light emission in each of the LED light emitting units 35 is stored in a first counter 362.
The difference obtaining unit 374 obtains a difference between the number of occurrences of light emission of the LED light emitting unit 35 with the largest number of light emitting occurrences and the number of occurrences of light emission of the LED light emitting unit 35 with the smallest number of light emitting occurrences, based on the first counter 362. Specifically, the difference obtaining unit 374 obtains a difference between the largest number of light emitting occurrences and the smallest number of times of light emitting occurrences that are stored in the first counter 362.
The forcible light emitting control unit 375 forcibly causes the LED light emitting unit 35 to emit light based on a difference in the number of light emitting occurrences which is obtained by the difference obtaining unit 374. Here, the LED light emitting unit 35 produces a difference in light emitting intensity, in association with a difference in the number of light emitting occurrences. Specifically, the intensity of light emitting in the LED light emitting unit 35 with the larger number of light emitting occurrences, is less than the intensity of light emitting in the LED light emitting unit 35 with the smaller number of light emitting occurrences. When there is a difference in the number of light emitting occurrences between the LED light emitting units 35, there is a case in which a quality of an image formed on the sheet 60 deteriorates. The forcible light emitting control unit 375 forcibly causes the LED light emitting unit 35 of which the number of light emitting occurrences is smaller to emit light when the difference in the number of light emitting occurrences is larger than a predetermined number, so that the difference in the number of light emitting occurrences is reduced. The predetermined number is equal to the number of times the LED light emitting unit 35 with the smaller number of light emitting occurrences needs to emit light in order to maintain the quality of an image formed on the sheet 60.
The forcible light emitting control unit 375 generates image information (hereinafter, referred to as forcible light emitting image information) with which the LED light emitting unit 35 with the small number of light emitting occurrences emits light, and supplies the image information to the image forming processing unit 372. The image forming processing unit 372 controls each unit of the printing unit 300 based on the forcible light emitting image information generated by the forcible light emitting control unit 375, and causes the LED light emitting unit 35 to emit light. The forcible light emitting control unit 375 causes the LED light emitting unit 35 to emit light using the forcible light emitting image information, until the number of light emitting occurrences of the LED light emitting unit 35 with the smaller number of light emitting occurrences matches the predetermined number.
The updating unit 376 updates the number of light emitting occurrences in each of the LED light emitting units 35 denoted by the first counter 362 according to the generation of the forcible light emitting image information by the forcible light emitting control unit 375. Specifically, the updating unit 376 subtracts the predetermined number from the number of light emitting occurrences in each of the LED light emitting units 35 stored in the first counter 362. The updating unit 376 causes the value obtained by subtracting the predetermined number to be stored in the first counter 362 as the number of light emitting occurrences of the LED light emitting unit 35.
The second counter control unit 377 counts the number of times the number of light emitting occurrences in each of the LED light emitting unit 35 stored in the first counter 362 reaches the predetermined number of times, and causes the storage unit 360 to store thereof. Specifically, the second counter control unit 377 counts the number of times the number of light emitting occurrences in each of the LED light emitting unit 35 which is stored in the first counter 362, is updated by the updating unit 376. In the following descriptions, information specifying the number of times in which the updating unit 376 updates the number of light emitting occurrences is stored in a second counter 363. Regarding operation of image forming apparatus
Hereinafter, an operation of the image forming apparatus 1 will be described with reference to
Hereinafter, ACT 10 will be described in detail with reference to
Subsequently, the difference obtaining unit 374 reads the number of light emitting occurrences of the LED light emitting unit 35 which is in a column of the variable k from the storage unit 360 (ACT 105). As described above, a value of the variable k is “1” in ACT 100. Accordingly, the difference obtaining unit 374 starts processing with respect to the number of light emitting occurrences of the LED light emitting unit 35 disposed in the first column (LED light emitting unit 35-1 illustrated in
Subsequently, the image information obtaining unit 371 obtains image information generated by the image reading unit 200, or image information received through a communication path (ACT 110). Subsequently, the difference obtaining unit 374 determines whether or not a portion at which the LED light emitting unit 35 disposed in the column of the variable k forms an electrostatic latent image that is a white color, in the obtained image information (ACT 115). In addition, when the LED light emitting unit 35 disposed in the column of the variable k emits light, and the portion at which the electrostatic latent image is formed is not a white color (No in ACT 115), the first counter control unit 373 proceeds to ACT 125 without incrementing the number of light emitting occurrences. When the portion at which the LED light emitting unit 35 disposed in the column of the variable k forms an electrostatic latent image that is a white color (Yes in ACT 115), the first counter control unit 373 adds 1 to the number of light emitting occurrences of the LED light emitting unit 35 which is disposed in the column of the variable k, in the first counter 362 (ACT 120).
Subsequently, the difference obtaining unit 374 determines whether or not a value of the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is larger than a value of the variable i (ACT 125). When the value of the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is larger than the value of the variable i (Yes in ACT 125), the difference obtaining unit 374 updates the value of the variable i to a value of the number of light emitting occurrences (ACT 130). In addition, when the value of the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is smaller than the value of the variable i (No in ACT 125), the difference obtaining unit 374 determines whether or not a value of the number of light emitting occurrences is smaller than a value of the variable j (ACT 135). When the value of the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is smaller than the value of the variable j (Yes in ACT 135), the difference obtaining unit 374 updates the value of the variable j to the value of the number of light emitting occurrences (ACT 140). When the value of the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is the value of the variable j or more (No in ACT 135), the difference obtaining unit 374 proceeds the processing to ACT 145 without updating the value of the variable j.
Subsequently, the first counter control unit 373 causes the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k to be stored in the first counter 362 (ACT 145). Subsequently, the difference obtaining unit 374 determines whether or not processing of one line from ACT 105 to ACT 145 is finished (ACT 150). Specifically, the difference obtaining unit 374 determines whether or not the variable k is smaller than n, that is, whether or not the above described processing is processing with respect to the LED light emitting unit 35-n in the nth column. When the processing of one line from ACT 105 to ACT 145 is not finished (No in ACT 150), the difference obtaining unit 374 performs processing with respect to the subsequent column (ACT 155). Specifically, the difference obtaining unit 374 adds 1 to the variable k, and proceeds the processing to ACT 105. When the processing of one line from ACT 105 to ACT 145 is finished (Yes in ACT 150), the image forming processing unit 372 performs image forming processing of one line (ACT 160).
Subsequently, the image forming processing unit 372 determines whether or not image forming processing of an image included in the image information is finished (ACT 165). When the image forming processing of the image included in the image information is finished (Yes in ACT 165), the control unit 100 proceeds the processing to ACT 20. When the image forming processing of the image included in the image information is not finished (No in ACT 165), the control unit 100 performs image forming processing of the subsequent line using the processing from ACT 100 to ACT 160.
Returning to
Hereinafter, ACT 40 will be described in detail with reference to
The forcible light emitting control unit 375 initializes the variable j and the variable k (ACT 400). The forcible light emitting control unit 375 initializes the variable j as a large value (for example, predetermined number of occurrences) in ACT 400. In addition, the forcible light emitting control unit 375 initializes the variable k as a value of the column of the LED light emitting unit 35 at an end portion (for example, 1) in ACT 400.
Subsequently, the forcible light emitting control unit 375 reads the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k from the storage unit 360 (ACT 405). The forcible light emitting control unit 375 determines whether or not the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is the predetermined number of occurrences or more (ACT 410). When the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is the predetermined number of occurrences or more (Yes in ACT 410), the forcible light emitting control unit 375 sets data which does not cause light emitting by the LED light emitting unit 35 disposed in the column of the variable k (ACT 415). When the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is less than the predetermined number of occurrences (No in ACT 410), the first counter control unit 373 adds 1 to the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k, in the first counter 362 (ACT 420). Subsequently, the forcible light emitting control unit 375 sets data which causes light emitting by the LED light emitting unit 35 disposed in the column of the variable k (ACT 425).
Subsequently, the forcible light emitting control unit 375 determines whether or not the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is smaller than the variable j (ACT 430). When the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is smaller than a value of the variable j (Yes in ACT 430), the forcible light emitting control unit 375 updates the value of the variable j to the number of light emitting occurrences (ACT 435). When the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k is a value of the variable j or more (No in 430), the forcible light emitting control unit 375 proceeds the processing to ACT 440 without updating the variable j.
Subsequently, the first counter control unit 373 causes the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k to be stored in the first counter 362 (ACT 440). Subsequently, the forcible light emitting control unit 375 determines whether or not the processing of one line from ACT 405 to ACT 440 is finished (ACT 445). Specifically, the forcible light emitting control unit 375 determines whether or not the variable k is smaller than n, that is, whether or not the above described processing is processing with respect to the LED light emitting unit 35-n in the nth column. When the processing from ACT 405 to ACT 440 of one line is not finished (No in ACT 445), the forcible light emitting control unit 375 performs processing with respect to the subsequent column (ACT 450). Specifically, the forcible light emitting control unit 375 proceeds the processing to ACT 405 by adding 1 to the variable k. When the processing from ACT 405 to ACT 440 of one line is finished (Yes in ACT 445), the forcible light emitting control unit 375 generates forcible light emitting image information of one line based on data which is set in each of the LED light emitting units 35 (ACT 455). The image forming processing unit 372 forcibly causes the LED light emitting unit 35 to emit light based on the forcible light emitting image information generated by the forcible light emitting control unit 375 (ACT 460). The image forming processing unit 372 forcibly causes the LED light emitting unit 35 to emit light between obtaining of the forcible light emitting image information and the subsequent image forming processing, for example. In addition, the image forming processing unit 372 may not perform processing with respect to each unit of the printing unit 300 other than the LED light emitting unit 35 based on the forcible light emitting image information.
Subsequently, the forcible light emitting control unit 375 determines whether or not a value denoted by the variable j is a value of the predetermined number of occurrences or more (ACT 465). When the value denoted by the variable j is smaller than the value of the predetermined number (No in ACT 465), the control unit 100 repeats processing from ACT 400 to ACT 460. In other words, the control unit 100 repeats the processing ACT 400 to ACT 460 until the number of light emitting occurrences of the LED light emitting unit 35 with the smallest number of light emitting occurrences becomes the predetermined number or more. In addition, when the value denoted by the variable j is the predetermined number of occurrences or more (Yes in ACT 465), the control unit 100 proceeds the processing to ACT 50.
Returning to
Hereinafter, ACT 50 will be described in detail with reference to
Subsequently, the updating unit 376 reads the number of light emitting occurrences of the LED light emitting unit 35 disposed in the column of the variable k from the storage unit 360 (ACT 505). The updating unit 376 updates the number of light emitting occurrences which is read, and stores the updated number in the first counter 362 (ACT 510). Specifically, the updating unit 376 subtracts the predetermined number of occurrences from the number of light emitting occurrences which is read, and stores thereof in the first counter 362.
Subsequently, the updating unit 376 determines whether or not processing of ACT 505 and ACT 510 of one line is finished (ACT 515). Specifically, the updating unit 376 determines whether or not the variable k is smaller than n that is, whether or not the above described processing is processing with respect to the LED light emitting unit 35-n in the nth column. When the processing of ACT 505 and ACT 510 of one line is not finished (No in ACT 515), the updating unit 376 performs processing with respect to the subsequent column (ACT 525). Specifically, the updating unit 376 proceeds the processing to ACT 505 by adding 1 to the variable k. When the processing of ACT 505 and ACT 510 of one line is finished (Yes in ACT 515), the second counter control unit 377 adds 1 to the number stored in the second counter 363, and stores the updated number in the second counter 363 (ACT 520).
As described above, the image forming apparatus 1 according to the embodiment obtains a difference in the number of light emitting occurrences between the LED light emitting unit 35 with the largest number of light emitting occurrences and the LED light emitting unit 35 with the smallest number of light emitting occurrences. In addition, the image forming apparatus 1 according to the embodiment forcibly causes the LED light emitting unit 35 to emit light based on the obtained difference. In this manner, the image forming apparatus 1 according to the embodiment can suppress a difference in number of light emitting occurrences between the LED light emitting units 35. That is, the image forming apparatus 1 according to the embodiment can suppress a variation in intensity of light emitting which occurs in the LED light emitting unit 35 in a simple method, without using a circuit configuration which adjusts intensity of the LED. Accordingly, in the image forming apparatus 1 according to the embodiment, it is possible to suppress a deterioration in quality of an image formed on the sheet 60.
In the image forming apparatus 1 according to the embodiment, the second counter control unit 377 stores the number of times the number of light emitting occurrences of the LED light emitting unit 35 stored in the first counter 362 reaches the predetermined number of times. Accordingly, the image forming apparatus 1 according to the embodiment can store the number of light emitting occurrences in each of the LED light emitting units 35 in a lump, as much as the predetermined number, using the second counter 363. In this manner, the image forming apparatus 1 according to the embodiment can reduce storage capacity compared to a case in which the number of light emitting occurrences of the LED light emitting unit 35 is continuously stored in the first counter 362.
When the number of light emitting occurrences of the LED light emitting unit 35 reaches the predetermined number, the updating unit 376 in the image forming apparatus 1 according to the embodiment subtracts the predetermined number from the number of light emitting times, and updates the number of light emitting occurrences stored in the first counter 362. Accordingly, the image forming apparatus 1 according to the embodiment can reduce the storage capacity which is used when the first counter 362 stores the number of light emitting occurrences.
In addition, in the image forming apparatus 1 according to the embodiment, the second counter 363 stores the number of times the number of light emitting occurrences of the LED light emitting unit 35 reaches the predetermined number of times, while subtracting the predetermined number of times from the number of light emitting occurrences stored in the first counter 362. In this manner, the image forming apparatus 1 according to the embodiment can track the number of light emitting occurrences of the LED light emitting unit 35 with high accuracy.
In the above descriptions, the case in which the difference obtaining unit 374, the forcible light emitting control unit 375, and the updating unit 376 perform various processing based on the predetermined number of occurrences; however, the above case is not limited to this. The various processing may be performed based on a predetermined light emitting time, and a light emitting time of the LED light emitting unit 35, for example. The light emitting time of the LED light emitting unit 35 is, for example, a value obtained by multiplying a light emission duration per one LED light emitting unit 35 by the number of light emitting occurrences of the LED light emitting unit 35. In this case, the difference obtaining unit 374, the forcible light emitting control unit 375, and the updating unit 376 have a function of calculating a light emitting duration, based on the number of light emitting occurrences of the LED light emitting unit 35.
The difference obtaining unit 374 obtains a difference in light emitting duration based on the largest light emitting duration and the smallest light emitting duration, in the number of light emitting durations stored in the first counter 362, according to the above described configuration, for example.
The forcible light emitting control unit 375 sets data which does not cause light emitting by the LED light emitting unit 35 of which the calculated number of light emitting duration is longer than the predetermined light emitting duration. In addition, the forcible light emitting control unit 375 sets data which cause light emitting by the LED light emitting unit 35 of which the calculated number of light emitting duration is shorter than the predetermined light emitting duration.
The updating unit 376 stores a value obtained by subtracting the number of light emitting duration corresponding to the predetermined light emitting duration from the number of light emitting durations stored in the first counter 362 in the first counter 362. The number of light emitting durations corresponding to the predetermined light emitting time is a value obtained by dividing the predetermined number of light emitting duration by a light emitting time per one light emitting of the LED light emitting unit 35.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2017-098471 | May 2017 | JP | national |