1. Field of the Invention
The present invention relates to an image forming apparatus and an image forming method.
2. Description of the Related Art
In an image forming apparatus, a quantity of light on an exposed surface is affected by characteristics of a deflecting element, which deflects light beam, and a lens, so even when a light source emits light beam at a constant light quantity, the light beam onto the exposed surface is not constant in light quantity. Consequently, there is a variation in an electrostatic latent image on a recording medium, and a developed image is lacking in uniformity, which shows up as perceived banding on a finally-formed image, whereby an image quality is affected.
In a conventional image forming apparatus, an image quality is improved with use of an optical element, for example, by using a lens having a characteristic capable of preventing a light quantity on the exposed surface from varying or by placing a filter on an optical path. In addition, a shading correction is performed by performing pulse-width modulation or phase modulation of a drive voltage of a light-source drive element (for example, see Japanese Patent Application Laid-open No. 2002-172817).
However, in a method for improving an image quality with use of an optical element, it is hard to adapt a temporal change due to degradation of the optical element and the like.
Furthermore, in a case of a shading correction, correction characteristics represents a continuous correction curve in accordance with optical characteristics of a lens and the like as shown in
Moreover, if the number of gradations is small, the correction curve is not smooth and has steps as shown in
Furthermore, when the shading correction is performed by the phase modulation, in the same manner as the pulse-width modulation, if the number of gradations increases, there is a problem of an excessive increase in circuit size.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to an aspect of the present invention, there is provided an image forming apparatus that performs a shading correction includes a light source that emits a light beam; a light-source drive unit that drives the light source; and a light-quantity-adjustment-amount control unit that performs an adjustment of a light quantity in accordance with a shading correction curve by controlling, for the light-source drive unit, a light-quantity adjustment amount and an increase/decrease cycle of the light-quantity adjustment amount. The increase/decrease cycle is a unit of time within a time period during which the light-quantity adjustment amount increases or decreases.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Exemplary embodiments of an image forming apparatus and an image forming method according to the present invention are explained in detail below with reference to the accompanying drawings. However, the present invention is not limited to these embodiments.
The VCSEL (Vertical Cavity Surface Emitting LASER) 200 here is a surface-emitting semiconductor laser in which a plurality of light sources (semiconductor lasers) are arranged on the same ship in a reticular pattern. Various technologies for an image forming apparatus using such a VCSEL 200 are known; the optical device 102 of the image forming apparatus 100 according to the present embodiment incorporates the VCSEL 200 in a configuration similar to those of the publicly-known technologies.
In
In the embodiment shown in
Since the exposure of the light beams L is performed with use of a plurality of optical elements as described above, as for a main scanning direction and the sub-scanning direction, timing synchronization is performed. Incidentally, hereinafter, the main scanning direction is defined as a scanning direction of the light beams, and the sub-scanning direction is defined as a direction perpendicular to the main scanning direction.
Each of the photosensitive drums 104a, 106a, 108a, and 110a includes a photoconductive layer including at least a charge generation layer and a charge transport layer on a conductive drum made of aluminum or the like. The photoconductive layers are provided to correspond to the photosensitive drums 104a, 106a, 108a, and 110a, and applied with surface charges by charger units 104b, 106b, 108b, and 110b each including a corotron, a scorotron, or a charging roller, respectively.
Static charges applied to the photosensitive drums 104a, 106a, 108a, and 110a by the respective charger units 104b, 106b, 108b, and 110b are exposed to the light beams L, and electrostatic latent images are formed. The electrostatic latent images formed on the photosensitive drums 104a, 106a, 108a, and 110a are developed by developing units 104c, 106c, 108c, and 110c each including a developing sleeve, a developer supply roller, a control blade, and the like, respectively, and developer images are formed.
The developer images formed on the photosensitive drums 104a, 106a, 108a, and 110a are transferred onto an intermediate transfer belt 114, which moves in a direction of an arrow A in accordance with rotation of conveying rollers 114a, 114b, and 114c, in a superimposed manner. The superimposed C, M, Y, and K developer images (hereinafter, referred to as a “multicolor developer image”) transferred onto the intermediate transfer belt 114 are conveyed to a secondary transfer unit in accordance with the movement of the intermediate transfer belt 114. The secondary transfer unit includes a secondary transfer belt 118 and conveying rollers 118a and 118b. The secondary transfer belt 118 moves in a direction of an arrow B in accordance with rotation of the conveying rollers 118a and 118b. An image receiving medium 124, such as high-quality paper or a plastic sheet, is fed from an image-receiving-media containing unit 128, such as a paper cassette, to the secondary transfer unit by a conveying roller 126.
The secondary transfer unit applies a secondary bias to the intermediate transfer belt 114, whereby the multicolor developer image on the intermediate transfer belt 114 is transferred onto the image receiving medium 124 attracted and held on the secondary transfer belt 118. The image receiving medium 124 is supplied to a fixing unit 120 in accordance with the movement of the secondary transfer belt 118. The fixing unit 120 includes a fixing member 130, such as a fixing roller made of silicon rubber or fluorine-contained rubber, and applies heat and pressure to the image receiving medium 124 and the multicolor developer image, and outputs the image receiving medium 124 as a printed material 132 to outside the image forming apparatus 100. After the multicolor developer image on the intermediate transfer belt 114 is transferred onto the image receiving medium 124, a cleaning unit 116 including a cleaning blade removes transfer residual developers from the intermediate transfer belt 114 to make ready for a next image forming process.
Furthermore, to synchronize a start timing of scanning in the sub-scanning direction by the light beam L, a reflection mirror 208 is arranged. The reflection mirror 208 reflects the light beam L to a synchronization detection device 210 including a photodiode and the like before the scanning in the sub-scanning direction is started. When detecting the light beam, the synchronization detection device 210 generates a synchronization signal to start sub-scanning, and synchronizes a process, such as a process of generating a drive control signal to the VCSEL 200.
The VCSEL 200 is driven by a pulse signal sent from a write control unit 310 to be described later, and as described later, the position of the photosensitive drum 104a corresponding to predetermined image bits of image data is exposed to the light beam L, and an electrostatic latent image is formed on the photosensitive drum 104a.
The printer unit 308 includes the write control unit 310, an LD driver 312, and the VCSEL 200. The write control unit 310 functions as a control means for performing the drive control of the VCSEL 200. The LD driver 312 supplies a current for driving a semiconductor laser element to the semiconductor laser element in response to a drive control signal generated by the write control unit 310. The VCSEL 200 mounts thereon two-dimensionally-arranged semiconductor laser elements. The write control unit 310 according to the present embodiment executes high-resolution processing on the image data transmitted from the scanner unit 302 by dividing pixel data in a size corresponding to the spatial size of the semiconductor laser elements of the VCSEL 200.
The scanner unit 302 and the printer unit 308 are connected to the main control unit 330 via a system bus 316, and image reading and image formation are controlled by a command from the main control unit 330. The main control unit 330 includes a central processing unit (CPU) 320 and a RAM 322. The RAM 322 provides a processing space used by the CPU 320 for processing. Any CPUs that have been known can be used as the CPU 320; for example, a CISC (Complex Instruction Set Computer), such as the PENTIUM (registered trademark) series and a PENTIUM-compatible CPU, a RISK (Reduced Instruction Set Computer), such as the MIPS, and the like can be used. The CPU 320 receives an instruction from a user via an interface 328, and calls a program module for executing a process corresponding to the instruction to execute the process, such as copy, fax, scan, or image storage. The main control unit 330 further includes a ROM 324, and the ROM 324 stores therein default setting data of the CPU 320, control data, a program, and the like so as to be used by the CPU 320. An image storage 326 is configured as a fixed memory device or removable memory device, such as a hard disk device, an SD card, and a USB memory, and stores therein image data acquired by the image forming apparatus 100 so that the image data can be used for various processes by a user.
When an image of image data acquired by the scanner unit 302 is output as an electrostatic latent image on the photosensitive drum 104a or the like by driving the printer unit 308, the CPU 320 executes the main scanning direction control and the sub-scanning position control of an image receiving medium, such as high-quality paper or a plastic film. To start scanning in the sub-scanning direction, the CPU 320 outputs a start signal to the write control unit 310. When the write control unit 310 receives the start signal, the IPU 306 starts a scanning process. After that, the write control unit 310 receives image data stored in a buffer memory or the like, and processes the received image data, and then outputs the processed image data to the LD driver 312. When receiving the image data from the write control unit 310, the LD driver 312 generates a drive control signal of the VCSEL 200. After that, the LD driver 312 sends the drive control signal to the VCSEL 200, thereby lighting up the VCSEL 200. Incidentally, the LD driver 312 drives the semiconductor laser elements by the use of the PWM control or the like. The VCSEL 200 explained in the present embodiment includes 8 channels of semiconductor laser elements; however, the number of channels of the VCSEL 200 is not limited thereto.
Laser beams onto a photoreceptor are attenuated by passing through lenses and the like, and affected by characteristics of the lenses, so that even if the laser beams are constant in light quantity at the light-source outlets, a light intensity differs among the laser beams depending on the main scanning position. If an image height on the middle of the photoreceptor is set as 0, for example, a light-quantity distribution as shown in
In the present embodiment, such an adjustment of light quantity is performed as follows.
An output-data control unit 344 adjusts light quantity of the VCSEL 200, and sends a drive control signal of the VCSEL 200 to the LD driver 312. The output-data control unit 344 includes a light-quantity-adjustment-amount control unit 345 for controlling the adjustment of light quantity of the VCSEL 200 by the LD driver 312. In other words, the light-quantity-adjustment-amount control unit 345 controls a light-quantity adjustment amount for the LD driver 312 to adjust a quantity of light emitted from the VCSEL 200.
The DAC-setting-value/strobe deriving unit 355 of the light-quantity-adjustment-amount control unit 345 derives a DAC setting value and a strobe, outputs the DAC setting value to the flip-flop circuit 351, and outputs the strobe to the flip-flop circuit 352. A write clock is input to the flip-flop circuits 351 and 352 of the light-quantity-adjustment-amount control unit 345, and the DAC setting value is output as a light-quantity adjustment amount from the flip-flop circuit 351 to the LD driver 312. Furthermore, the strobe is output from the flip-flop circuit 352 to the LD driver 312. Output timings of the write clock, the DAC setting value, and the strobe are as shown in
The DAC setting value and the strobe are input to the flip-flop circuit 353 of the LD driver 312, and the DAC setting value is set in the shading correction DAC 354, and an adjustment of light quantity is performed by the DAC 354.
As shown in
Furthermore, to achieve good image formation, it is necessary to perform a shading correction in a period of time T2, which is a period during which an electrostatic latent image is formed; thus, the light-quantity-adjustment-amount control unit 345 outputs a light-quantity adjustment amount S2 required at the start of the shading correction from when the synchronization detection is completed until formation of an electrostatic latent image is started.
As shown in
In the example shown in
In the present embodiment, the light-quantity-adjustment-amount control unit 345 changes the shading correction curve by further adjusting a length of each increase/decrease cycle which is a unit of time in relation to an increase or decrease in the light-quantity adjustment amount within the time period T1 during which the light-quantity adjustment amount increases or decreases (i.e., each period during which the light-quantity adjustment amounts SS0, SS1, SS2, . . . , and SSn−1 are output), or a length of the time period T1, thereby smoothing a curve representing an increase and decrease in the light-quantity adjustment amount, i.e., an increase and decrease in a quantity of light emitted from the VCSEL 200. The adjustment of the length of the increase/decrease cycle of the light-quantity adjustment amount or the length of the time period T1 is set by the light-quantity-adjustment-amount control unit 345 in advance; alternatively, the adjustment can be made by an instruction from a user or the like.
In the last time period T1 in the period of time T2, the light-quantity-adjustment-amount control unit 345 increases light-quantity adjustment amounts SSn−2 to SSn. Consequently, the corrected light quantity gradually rises by 0.1% to 0.13%.
After a lapse of the last time period T1, the light-quantity-adjustment-amount control unit 345 continues to output the last light-quantity adjustment amount SSn until it comes to the period of time T3. Incidentally, if the period of time T3 overlaps into the period of time T2, the light-quantity-adjustment-amount control unit 345 outputs the light-quantity adjustment amount S1 from the point of time when it comes to the period of time T3.
In this manner, in the present embodiment, the shading correction curve is changed by adjusting the length of the increase/decrease cycle of the light-quantity adjustment amount in the time period T1 or the length of the time period T1 thereby smoothing a curve representing increase and decrease in the light-quantity adjustment amount, and thus it is possible to obtain a high-quality image reduced in density fluctuation by performing the smooth shading correction in accordance with optical characteristics without increasing the apparatus configuration excessively.
In the first embodiment, the shading correction curve is changed by adjusting the length of the increase/decrease cycle of the light-quantity adjustment amount in the time period T1 or the length of the time period T1. In a second embodiment, a shading correction curve is smoothed by specifying the number of increases in light-quantity adjustment amount and the number of decreases in light-quantity adjustment amount. The adjustment of the numbers of increases and decreases in the light-quantity adjustment amount is set by the light-quantity-adjustment-amount control unit 345 in advance; alternatively, the adjustment can be made by an instruction from a user or the like.
Configurations of units in an image forming apparatus according to the present embodiment are identical to those shown in
As shown in
In the example shown in
In the last time period T1′ in the period of time T2′, the number of increases in the light-quantity adjustment amount is set to four. The light-quantity-adjustment-amount control unit 345 increases light-quantity adjustment amounts SSn−3′ to SSn′ in the last time period T1′ in the time period T2′; consequently, the corrected light quantity gradually rises by 0.1% to 0.13%.
After a lapse of the last time period T1′, the light-quantity-adjustment-amount control unit 345 continues to output the last light-quantity adjustment amount SSn′ until it comes to the period of time T3.
Incidentally, if the period of time T3 overlaps into the period of time T2′, the light-quantity-adjustment-amount control unit 345 outputs the light-quantity adjustment amount S1 from the point of time when it comes to the period of time T3.
In the present embodiment, the light-quantity-adjustment-amount control unit 345 adjusts the numbers of increases and decreases in the light-quantity adjustment amount in the time periods T1′, thereby smoothing the shading correction curve. In other words, the increase/decrease cycle of the light-quantity adjustment amount is determined by setting the numbers of increases and decreases in the light-quantity adjustment amount in the time periods T1′, and if the time period T1′ cannot be divided evenly by the number of increases or decreases, a length of a cycle of the last light-quantity adjustment amount in the time period T1′ (for example, SS4′ in
In this manner, in the present embodiment, the shading correction curve is smoothed by specifying the number of increases and the number of decreases in the light-quantity adjustment amount, and thus it is possible to obtain a high-quality image reduced in density fluctuation by performing the smooth shading correction in accordance with optical characteristics without increasing the apparatus configuration excessively.
In a case where an upper limit to a lower limit of a light-quantity adjustment amount, i.e., a limit of resolution in the light-quantity-adjustment-amount control unit 345 is identical to that of the LD driver 312, when a shading correction shown on the top of
According to the present invention, an adjustment of light quantity in accordance with a shading correction curve is performed by controlling, for a light-source drive unit, a light-quantity adjustment amount and a length of an increase/decrease cycle of the light-quantity adjustment amount that is a unit of time in relation to an increase or decrease in the light-quantity adjustment amount, and thus it is possible to obtain a high-quality image reduced in density fluctuation by performing a smooth shading correction in accordance with optical characteristics without increasing an apparatus configuration excessively.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
---|---|---|---|
2009-067125 | Mar 2009 | JP | national |
2010-058494 | Mar 2010 | JP | national |
The present application is a divisional of U.S. application Ser. No. 12/726,894 filed Mar. 18, 2010, the entire content of which is incorporated herein by reference. U.S. application Ser. No. 12/726,894 claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2009-067125 filed in Japan on Mar. 18, 2009 and Japanese Patent Application No. 2010-058494 filed in Japan on Mar. 15, 2010.
Number | Date | Country | |
---|---|---|---|
Parent | 12726894 | Mar 2010 | US |
Child | 13675845 | US |