Image Forming Apparatus and Image Forming Method

Abstract

An image forming apparatus includes: a positioning unit which is structured so as to mount plural developers holding toner of the same color and which selectively moves and positions one of the mounted developers to a predetermined development position; an image carrier which carries toner images on its surface and which rotates in a predetermined direction; and a controller which executes an image forming operation of forming a toner image using the developer positioned at the development position and making the image carrier carry the toner image, wherein when a switching distance is defined as a distance that the surface of the image carrier moves during a switching time which is necessary to switch from the developer positioned to the development position to other developer by the positioning unit, the controller executes, as the image forming operation of forming three or more pages of toner images on the image carrier one after another while securing predetermined inter-image regions between the toner images, a switching-involving image forming operation of forming a predetermined number of pages of toner images using one developer, making the positioning unit switch the developer at the development position to the next developer, and thereafter forming toner images of subsequent pages using the next developer, and gaps between the toner images formed on the image carrier during the switching-involving image forming operation taken along the direction in which the image carrier moves are equal to or longer than the switching distance in a first inter-image region which is between the toner images which are formed immediately before and immediately after the switching of the developers but shorter than the switching distance in other inter-image regions.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagram which shows an image forming apparatus according to an embodiment of the invention;

FIG. 2 is an external perspective view of the image forming apparatus of FIG. 1;

FIG. 3 is a block diagram which shows an electrical arrangement of the image forming apparatus of FIG. 1;

FIGS. 4A, 4B and 4C are schematic diagrams each showing a stop position of the developing unit;

FIGS. 5A and 5B are developed views each showing an arrangement of the intermediate transfer belt;

FIG. 6 is a flow chart which shows the image forming operation in this apparatus;

FIG. 7 is a flow chart which shows the quartet monochrome mode;

FIGS. 8A, 8B and 8C are drawings which show the arrangements of images on the intermediate transfer belt; and

FIGS. 9A, 9B, 9C and 9D are drawings of examples that the toner image arrangement in the quartet monochrome mode is modified.

Claims

1. An image forming apparatus, comprising: a positioning unit which is structured so as to mount plural developers holding toner of the same color and which selectively moves and positions one of the mounted developers to a predetermined development position;an image carrier which carries toner images on its surface and which rotates in a predetermined direction; anda controller which executes an image forming operation of forming a toner image using the developer positioned at the development position and making the image carrier carry the toner image,wherein when a switching distance is defined as a distance that the surface of the image carrier moves during a switching time which is necessary to switch from the developer positioned to the development position to other developer by the positioning unit,the controller executes, as the image forming operation of forming three or more pages of toner images on the image carrier one after another while securing predetermined inter-image regions between the toner images, a switching-involving image forming operation of forming a predetermined number of pages of toner images using one developer, making the positioning unit switch the developer at the development position to the next developer, and thereafter forming toner images of subsequent pages using the next developer, andgaps between the toner images formed on the image carrier during the switching-involving image forming operation taken along the direction in which the image carrier moves are equal to or longer than the switching distance in a first inter-image region which is between the toner images which are formed immediately before and immediately after the switching of the developers but shorter than the switching distance in other inter-image regions.

2. The image forming apparatus of claim 1, wherein the image carrier is a latent image carrier which carries an electrostatic latent image, and the toner images are formed as toner held in the developer positioned at the development position is provided to a surface of the latent image carrier and electrostatic latent images are accordingly visualized.

3. The image forming apparatus of claim 1, further comprising a latent image carrier which carries an electrostatic latent image, wherein the toner images are formed as toner held in the developer positioned at the development position is provided to a surface of the latent image carrier and electrostatic latent images are accordingly visualized, andthe image carrier is an intermediate transfer member onto which the toner images thus visualized on the latent image carrier are transferred.

4. The image forming apparatus of claim 1, wherein on a peripheral surface of the image carrier, plural image forming regions are set in advance such that the image forming regions are spaced apart by shorter gaps than the switching distance along the direction in which the image carrier moves, and during the switching-involving image forming operation, of the plural toner images, those other than the two on the both sides the first inter-image region are formed within the image forming regions and at least one of the two toner images on the both sides of the first inter-image region is formed at a position which is shifted toward a direction which widens the first inter-image region relative to the image forming region which corresponds to the at least one of the two toner images, thereby ensuring that the gap between the two toner images on the both sides of the first inter-image region is equal to or longer than the switching distance.

5. The image forming apparatus of claim 1, wherein the gaps between the toner images in the respective inter-image regions but for those in the first inter-image region are equal to each other.

6. The image forming apparatus of claim 1, wherein the image carrier is an endless structure which is obtained by joining the both ends of a sheet member whose surface is capable of carrying toner images and which therefore has a seam, and the toner images are formed so that the seam will be located within the first inter-image region.

7. The image forming apparatus of claim 1, further comprising: a transportater which transports plural sheet-like recording members one after another to a transfer position at which a toner image is transferred from the image carrier along a predetermined transportation path; anda jam detector which detects a jam occurring on the transportation path,wherein the controller changes the timing of switching the developers during the switching-involving image forming operation, based on the detection result obtained by the jam detector.

8. The image forming apparatus of claim 1, further comprising: a transporter which transports plural sheet-like recording members one after another to a transfer position at which a toner image is transferred from the image carrier along a predetermined transportation path; anda recording member detector which detects whether there is the recording member at a predetermined detection position which is provided on the transportation path,wherein the controller changes the timing of switching the developers during the switching-involving image forming operation, based on the detection result obtained by the recording member detector.

9. The image forming apparatus of claim 8, wherein the transporter selects one transportation path from among plural transportation paths, and transports the sheet-like recording members one after another along thus selected transportation path to the transfer position, and the controller changes the timing of switching the developers during the switching-involving image forming operation, in accordance with the length of the transportation path.

10. The image forming apparatus of claim 9, comprising plural repositories which store the recording members and from which the recording members are fed onto the transportation paths, wherein the transportation paths are set each for each one of the repositories.

11. An image forming method of forming, on an endless image carrier which rotates in a predetermined direction, three or more pages of toner images one after another while securing predetermined inter-image regions between the toner images, comprising: selectively positioning plural developers holding toner of the same color to a predetermined development position;forming primarily a predetermined number of pages of toner images using the developer positioned at the development position and making the endless image carrier, which rotates in the predetermined direction, carry the toner images;switching from the developer which is at the development position to other developer after the image forming; andforming secondarily remaining pages of toner image using the developer newly positioned at the development position and making the image carrier carry the toner images,wherein when a switching distance is defined as a distance that the surface of the image carrier moves during a switching time which is necessary to switch from the developer which is positioned at the development position to other developer, anda gap between the respective toner images which are formed at the primary image and at the secondary image forming is shorter than the switching distance, while a gap between a toner image which is formed at the end of the primary image forming and a toner image which is formed at the beginning of the secondary image forming is equal to or longer than the switching distance.