This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2015-067397 filed Mar. 27, 2015.
The present invention relates to an image forming apparatus and an image forming system.
According to an aspect of the invention, there is provided an image forming apparatus including a toner image forming unit that forms a toner image on a recording medium, a fixing unit that heats and fixes the toner image, which has been formed on the recording medium by the toner image forming unit, onto the recording medium, an ejection unit that ejects the recording medium, to which the toner image has been fixed by the fixing unit, through a curved transport path, a transport unit for two-sided printing that flips over the recording medium, to which the toner image has been fixed by the fixing unit, and transports the recording medium to the toner image forming unit, and a switching unit that switches, when an subsequent operation is specified to be performed on the recording medium, to which the toner image has been fixed by the fixing unit, an ejection path through which the recording medium is to be ejected to an ejection path that passes the transport unit for two-sided printing and changes a temperature of the fixing unit to a temperature lower than a temperature at which the toner image is fixed to the recording medium or causes the fixing unit to stop heating.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Exemplary embodiments of the present invention will be described below with reference to the drawings.
<Overall Configuration of Image Forming System>
As illustrated in
The image forming apparatus 1 is configured as, for example, a color printer. The image forming apparatus 1 includes an image reading device 3 that reads an image of a document and an image output device 4 that forms an image by using toners of four colors of yellow (Y), magenta (M), cyan (C), and black (K).
The image output device 4 includes an image forming unit 19 that employs an electrophotographic system and forms an image (unfixed image) on one of the recording sheets 5 on the basis of image data, the image forming unit 19 being an example of a toner image forming unit. The image forming unit 19 includes plural image forming devices 10 that form toner images, which are developed with toners included in developers, and an intermediate transfer device 20 that holds toner images formed by the image forming devices 10 and eventually transports the toner images to a second transfer position at which the toner images are to be transferred in a second transfer process onto one of the recording sheets 5. The image output device 4 further includes a sheet-feeding device 50 that feeds one of the recording sheets 5 that is to be supplied to the second transfer position of the intermediate transfer device 20 and a fixing device 40 that heats the recording sheet 5, on which toner images have been formed by the image forming unit 19, and fixes the toner images onto the recording sheet 5. In
The image forming devices 10 include four image forming devices 10Y, 10M, 10C, and 10K that respectively form toner images of the four colors of Y, M, C, and K. The four image forming devices 10 (Y, M, C, and K) are arranged in a row in such a manner as to be equally spaced in an internal space of the housing 4a.
As illustrated in
As illustrated in
An endless belt made of, for example, a material formed by dispersing a resistance-adjusting agent, such as carbon black, or the like throughout a synthetic resin, such as a polyimide resin or a polyamide resin, is used as the intermediate transfer belt 21. The belt support roller 22 is configured as a driving roller, the belt support roller 23 is configured as a backup roller used in a second transfer process, the belt support roller 24 is configured as a tension-applying roller, and the belt support rollers 25 and 26 are configured as driven rollers that maintain a movement position of the intermediate transfer belt 21.
As illustrated in
The fixing device 40 includes a fixing belt 41, which is an example of a rotating body for heating, and a pressure roller 42, which is an example of a rotating body for applying pressure. A portion where the fixing belt 41 and the pressure roller 42 are in contact with each other forms a fixing treatment portion that fixes toner images onto one of the recording sheets 5. The structure of the fixing device 40 will be described in detail later.
The sheet-feeding device 50 is disposed below the image forming devices 10 (Y, M, C, and K), which respectively correspond to the colors Y, M, C, and K. The sheet-feeding device 50 includes one or more sheet-accommodating units 51, in each of which a desired type of the recording sheets 5 each having a desired size and the like are accommodated in a state of being stacked on top of one another, and delivery units 52 and 53 that send out the recording sheets 5 one by one from the one or more sheet-accommodating units 51. The one or more sheet-accommodating units 51 are mounted in such a manner as to, for example, be capable of being drawn out toward the front surface (surface that faces a user during an operation) of the housing 4a.
Examples of the recording sheets 5 include thick paper, such as normal sheets and coated sheets, and thin paper, such as tracing paper, that are used in a copying machine, a printer, and the like that employ an electrophotographic system.
A sheet-feeding transport path 56 that includes one or more pairs of sheet-transport rollers 54 and one or more pairs of sheet-transport rollers 55 that transport one of the recording sheets 5, which is sent out from the sheet-feeding device 50, to the second transfer position and a transport guide (not illustrated) is arranged between the sheet-feeding device 50 and the second transfer device 30. The one or more pairs of sheet-transport rollers 55 are configured as, for example, rollers (registration rollers) that adjust the timing at which one of the recording sheets 5 is transported. A curved first ejecting-transport path 59 along which the recording sheet 5, which has been sent out from the fixing device 40 and to which toner images have been fixed, is ejected to a sheet-ejecting section 57 disposed above the housing 4a by using a pair of sheet-ejection rollers 58 and a second ejecting-transport path 62 that includes a curved portion 62a and that is used for ejecting one of the recording sheets 5 to the subsequent operation device 2 by using a pair of sheet-ejection rollers 60 and pairs of sheet-ejection rollers 61 are arranged so as to be in communication with sheet-ejection ports that are formed in the housing 4a of the image output device 4.
A switching gate 63 that performs switching of a sheet-transport path is disposed between the fixing device 40 and the pair of sheet-ejection rollers 60. The direction in which the pair of sheet-ejection rollers 60 rotate may be switched between a forward direction (ejection direction) and a reverse direction. In the case of forming an image on the two surfaces of one of the recording sheets 5, after a trailing end of the recording sheet 5, which has a surface on which an image has been formed, has passed through the switching gate 63, the direction in which the pair of sheet-ejection rollers 60 rotates is switched from the forward direction (ejection direction) to the reverse direction. As a result of the sheet-transport path being switched by the switching gate 63, the recording sheet 5 that is transported by the pair of sheet-ejection rollers 60 in the reverse direction is transported to a two-sided printing transport device 64 that is an example of a transport unit for two-sided printing and that is disposed along a substantially vertical direction. The two-sided printing transport device 64 includes a pair of sheet-transport rollers 65 that transports one of the recording sheets 5 to the one or more pairs of sheet-transport rollers 55 in a state where the recording sheet 5 is flipped over and a two-sided printing transport path 66 that includes a transport guide (not illustrated).
Note that, in
In
<Configuration of Fixing Device>
As illustrated in
The fixing device 40 includes an alternating-magnetic-field-generating device 45 that is disposed in such a manner as to face a portion of the outer peripheral surface of the fixing belt 41 on the side opposite to the nip part N and to be separated from the portion by a predetermined distance and that generates an alternating magnetic field, which heats the fixing belt 41 by electromagnetic induction, a heat-storage member 46 that is disposed in a space enclosed by the fixing belt 41 in such a manner as to be in contact with the fixing belt 41 and to face the alternating-magnetic-field-generating device 45 with the fixing belt 41 interposed therebetween and that stores heat generated by the fixing belt 41, and a separation-supporting member 47 that helps separate one of the recording sheets 5 from the fixing belt 41.
The cross-sectional shape of the fixing belt 41, before the fixing belt 41 is deformed as a result of the pressure roller 42 being pressed into contact with the fixing belt 41, is a thin-walled cylindrical shape having an outer diameter of about 20 to 50 mm. In the first exemplary embodiment, the outer diameter of the fixing belt 41 is set to about 30 mm. As illustrated in
As illustrated in
The pressure pad 43, which causes the fixing belt 41 to be pressed into contact with the pressure roller 42, is formed of, for example, an elastic body made of a material having heat resistance, such as a silicone rubber or a fluoro rubber, and as illustrated in
As illustrated in
As illustrated in
As illustrated in
Note that, as described above, since the fixing belt 41 is formed of the base layer 411, the thermal layer 412, the elastic layer 413, and the surface-release layer 414, each of which is made of a metal material or a synthetic-resin material, stacked on top of one another, the fixing belt 41 has flexibility and mechanical strength, and thus, even in the case where the fixing belt 41 receives a rotational driving torque from the driving portions 48b of the flange members 48, the fixing belt 41 is driven so as to smoothly rotate without occurrence of buckling and the like.
As illustrated in
The pressure roller 42 is configured to be movable in a direction in which the pressure roller 42 is pressed into contact with or moves away from the fixing belt 41 by a contact/separation mechanism 472, and the contact/separation mechanism 472 is configured to separate the pressure roller 42 from the fixing belt 41 upon heating the fixing belt 41.
As illustrated in
As illustrated in
As illustrated in
<Operation of Image Forming Apparatus>
A basic image forming operation that is to be performed by the image forming apparatus 1 will be described below.
An operation of forming a full-color image, which is a combination of toner images of the four colors (Y, M, C, and K), by using the above-described four image forming devices 10 (Y, M, C, and K) will now be described.
When the image forming apparatus 1 receives command information of a request for an image forming operation (printing), the four image forming devices 10 (Y, M, C, and K), the intermediate transfer device 20, the second transfer device 30, and the fixing device 40 and the like are activated.
In the image forming devices 10 (Y, M, C, and K), first, as illustrated in
Subsequently, the image forming devices 10 (Y, M, C, and K) supply toners of the corresponding colors (Y, M, C, and K), which have been charged so as to have a certain polarity (negative polarity), from developing rollers and cause the toners to electrostatically adhere to the corresponding electrostatic latent images, which have been formed on the photoconductor drums 11 and which have the different color components, so as to develop the electrostatic latent images. Through this developing process, the electrostatic latent images, which have been formed on the photoconductor drums 11 and which have the different color components, are developed into visible toner images of the four colors (Y, M, C, and K) with the toners of the corresponding colors.
Next, once the toner images of the different colors, which have been formed on the photoconductor drums 11 of the image forming devices 10 (Y, M, C, and K), have been transported to the corresponding first transfer positions, the first transfer device 15 transfer the corresponding toner images of the different colors onto the intermediate transfer belt 21 of the intermediate transfer device 20, which rotates in the direction indicated by arrow B, in a first transfer process in such a manner that the toner images are sequentially superposed with one another.
After completion of the first transfer process, in the image forming devices 10, the drum cleaning devices 16 clean the surfaces of the corresponding photoconductor drums 11 by scraping off and removing attached substances. This brings the image forming devices 10 into a ready state for the next image forming operation.
Next, in the intermediate transfer device 20, as a result of rotation of the intermediate transfer belt 21, the toner images, which have been transferred to the intermediate transfer belt 21 in the first transfer process, are transported to the second transfer position while being held by the intermediate transfer belt 21. On the other hand, in the sheet-feeding device 50, one of the recording sheets 5 is sent out to the sheet-feeding transport path 56 in accordance with the timing at which the image forming operation is performed. In the sheet-feeding transport path 56, the pair of sheet-transport rollers 55, which are registration rollers, send out and supply the recording sheet 5 to the second transfer position in accordance with the timing at which the toner images are transferred.
In the second transfer position, the second transfer roller 31 of the second transfer device 30 collectively transfers the toner images on the intermediate transfer belt 21 onto the recording sheet 5 in a second transfer process. After completion of the second transfer process, in the intermediate transfer device 20, the belt cleaning device 27 cleans the surface of the intermediate transfer belt 21 by removing attached substances such as residual toner deposited on the surface of the intermediate transfer belt 21 after the second transfer process.
Subsequently, the recording sheet 5, to which the toner images have been transferred in the second transfer process, is transported to the fixing device 40 after being separated from the intermediate transfer belt 21 and the second transfer device 30. In the fixing device 40, the recording sheet 5, which has undergone the second transfer process, is introduced into a contact portion where the fixing belt 41 and the pressure roller 42, which rotate, are in contact with each other, so as to pass through the contact portion, so that necessary fixing treatments (heating and applying pressure) are performed on the recording sheet 5, and the unfixed toner images are fixed onto the recording sheet 5. Finally, in the case of an image forming operation that forms an image on only one surface of the recording sheet 5, the recording sheet 5 to which the toner images have been fixed, is ejected to, for example, the sheet-ejecting section 57, which is positioned above the housing 4a, by the pair of sheet-ejection rollers 58.
In the case of forming an image on the two surfaces of one of the recording sheets 5, as a result of the sheet-transport path being switched by the switching gate 63, the recording sheet 5 having an image formed on the front surface thereof is temporarily transported to the second ejecting-transport path 62 by the pair of sheet-ejection rollers 60, and the direction of rotation of the pair of sheet-ejection rollers 60 is switched to the reverse direction while the pair of sheet-ejection rollers 60 is holding the trailing end of the recording sheet 5. The recording sheet 5, which is transported in the reverse direction by the pair of sheet-ejection rollers 60, is transported, through the two-sided printing transport device 64, which includes the pair of sheet-transport rollers 65, to the one or more pairs of sheet-transport rollers 55 in a state where the recording sheet 5 is flipped over. The one or more pairs of sheet-transport rollers 55 send out and supply the recording sheet 5 to the second transfer position in accordance with the timing at which toner images are transferred. Then, an image is formed on the rear surface of the recording sheet 5, and the recording sheet 5 is ejected to the sheet-ejecting section 57, which is positioned above the housing 4a, by the pair of sheet-ejection rollers 58.
The recording sheet 5 on which a full-color image, which is a combination of toner images of the four colors, has been formed is output through the above operation.
<Configuration of Subsequent Operation Device>
As illustrated in
The sheet-supply device 7 includes a sheet-transport path 71 that includes a pair of transport rollers 70 that transport one of the recording sheets 5, which is ejected from the image forming apparatus 1, to the folding device 8, which is disposed on a downstream side, and a joining-transport path 73 that joins to the sheet-transport path 71 and that includes a pair of transport rollers 72. The sheet-supply device 7 further includes a sheet-feeding mechanism positioned upstream of the joining-transport path 73, and the sheet-feeding mechanism includes a sheet-accommodating unit 74 in which a front cover, an index sheet, and the like are accommodated in a state of being stacked on top of one another, delivery rollers 75 that send out sheets (not illustrated) from the sheet-accommodating unit 74, separation rollers 76 that separate the sheets, which are sent out by the delivery rollers 75, one by one, and a pair of transport rollers 77 that transport one of the sheets separated by the separation rollers 76.
As illustrated in
A first contact member 810 with which the leading end (lower end) of one of the recording sheets 5, which is transported along the introduction-transport path 806, is brought into contact is disposed in a lower end portion of the introduction-transport path 806 so as to be movable in a top-bottom direction. The lower end portion of the introduction-transport path 806, in which the first contact member 810 is disposed, is positioned in a state of being inclined with respect to an upper end portion of the introduction-transport path 806 toward the ejection-transport path 808. In addition, the introduction-transport path 806 includes a first pair of folding rollers 811 that are disposed above the first contact member 810 on one side (left side in
A second contact member 816 with which the leading end (lower end) of the recording sheet 5, which is transported along the first transport path 815, is brought into contact is disposed in a lower end portion of the first transport path 815 in such a manner as to be movable in the top-bottom direction. A second pair of folding rollers 817 are disposed on one side (right side in
A pair of holding portions 819 that are disposed adjacent to the second pair of folding rollers 817 and that hold the recording sheet 5 so as to nip the recording sheet 5, a pair of ejection rollers 821 that eject the recording sheet 5, on which the folding operation has been performed, to a sheet-ejection tray 820, a switching gate 822 that performs switching of the transport path along which the recording sheet 5 is to be transported, and a pair of sheet-transport rollers 823 that transport the recording sheet 5 to the ejection-transport path 808 are sequentially disposed along the second transport path 818. The direction in which the pair of ejection rollers 821 rotate may be switched between the forward direction and the reverse direction. An end of the second transport path 818 is connected to a lower end of the ejection-transport path 808 via a curved portion 824.
As illustrated in
The leading end of the recording sheet 5 that has been transported to the introduction-transport path 806 is stopped by the first contact member 810 that has been moved, in advance, to a position corresponding to a folding position. After that, in the case where the folding operation is performed on the recording sheet 5 by using the first pair of folding rollers 811, the recording sheet 5, which is stopped at a certain position by the first contact member 810, is pressed into a nip part defined between the first pair of folding rollers 811 by the first folding-guide member 812 and then transported while nipped by the first pair of folding rollers 811, so that a first folding operation is performed on the recording sheet 5.
As illustrated in
Next, the recording sheet 5 on which the first folding operation has been performed by the first pair of folding rollers 811 is transported to the first transport path 815 by the pair of sheet-transport rollers 814 through the transport path 813, which is curved in a substantially semicircular shape.
The leading end (lower end in the transport direction) of the recording sheet 5, which has been transported to the first transport path 815, is stopped by the second contact member 816 that has been moved, in advance, to a position corresponding to a folding position. After that, in the case where the second folding operation is performed on the recording sheet 5 by using the second pair of folding rollers 817, the recording sheet 5, which has been stopped at a certain position by the second contact member 816, is pressed into a nip part defined between the second pair of folding rollers 817 by the second folding-guide member 817a and then transported while nipped by the second pair of folding rollers 817, so that the second folding operation is performed on the recording sheet 5.
As illustrated in
The recording sheet 5, on which the second folding operation has been performed by using the second pair of folding rollers 817, is transported to the second transport path 818 and pressed by the pair of holding portions 819 disposed on the second transport path 818 as necessary, so that a folded portion is precisely folded while the recording sheet 5 is transported by the pair of ejection rollers 821 so as to reciprocate. After that, the recording sheet 5, on which the second folding operation has been performed, is ejected to the sheet-ejection tray 820 by the pair of ejection rollers 821, and the folding operation is completed.
In the case of binding some of the recording sheets 5, on each of which the folding operation has been performed by the folding device 8, or the like, the recording sheets 5, on each of which the folding operation has been performed, are transported to the finisher 9 by the pair of sheet-transport rollers 823 through the curved portion 824 and the ejection-transport path 808.
As illustrated in
A puncher 903 that is a punching unit and that performs a punching operation on the recording sheets 5, which are transported by the pair of transport rollers 902, is arranged immediately after the pair of transport rollers 902. The sheet-transport path branches into two sheet-transport paths, which are a sheet-transport path 904 extending upward and a sheet-transport path 916 extending downward, on a downstream side of the puncher 903. In addition, the sheet-transport path 904, which extends upward, branches into a sheet-transport path 907 that includes a pair of sheet-transport rollers 906 that are used for ejecting the recording sheets 5 as are to an ejection tray 905, which is disposed above the device body 900, and a sheet-transport path 910 that includes a pair of sheet-transport rollers 909 that are used for ejecting the recording sheets 5 to an offset catch tray 908 after a binding operation, which binds end portions of the recording sheets 5, has been performed on the recording sheets 5. The recording sheets 5, which have been transported to the sheet-transport path 910, are aligned on a sheet-aligning tray 913 by a paddle 911, a tamper 912, and the like. After that, the binding operation is performed on the recording sheets 5 by a stapler 914, which binds edges of the recording sheets 5, and the recording sheets 5 are ejected to the offset catch tray 908 by an ejection roller 915 that is disposed so as to be movable in a direction away from the sheet-aligning tray 913. Note that the offset catch tray 908 is configured to automatically move downward as the number of bundles of sheets, which are ejected, increases.
On the other hand, as illustrated in
A saddle stapler 923 for saddle stitching that performs saddle stitching on the recording sheets 5 aligned on the sheet-aligning tray 917 is disposed on the sheet-aligning tray 917. A center-folding device 926 that includes a knife edge 924 and a pair of center-folding rollers 925 and that performs a center-folding operation on the recording sheets 5, which have been saddle-stitched, is disposed above the saddle stapler 923. The knife edge 924 is driven by a driving unit 927 so as to be retractable in a direction that crosses the sheet-aligning tray 917. The recording sheets 5 on which the center-folding operation has been performed by the center-folding device 926 are sequentially ejected to a sheet-stacking device 930 by a pair of ejection rollers 928 through an ejecting-transport path 929.
In
In
The MCU 102 controls a solenoid 105, which drives the switching gate 63 of the image forming apparatus 1 so that the switching gate 63 is switched, via a drive power source 104 and controls a change in a fixation temperature of the fixing device 40 via the drive power source 104. The drive power source 104 controls the fixation temperature of the fixing belt 41 by changing the current value and the frequency of a high-frequency current that is applied to the alternating-magnetic-field-generating device 45 of the fixing device 40. The UI 101 is used by a user when the user instructs, for example, the image forming apparatus 1 to perform an image forming operation or the subsequent operation device 2 to perform a subsequent operation.
<Operation of Image Forming Apparatus>
Operations of the image forming apparatus 1 and the subsequent operation device 2 will now be described.
As illustrated in
For example, when a tri-fold (C-fold) operation, which is a method of inwardly folding in three an image surface of the recording sheet 5 and which is to be performed by the folding device 8, is specified by the UI 101, even in the case of forming an image on one surface of the recording sheet 5, as illustrated in
The recording sheet 5, which has been transported to the two-sided printing transport device 64, is flipped over by being transported along the two-sided printing transport device 64 and transported to the second transfer position of the intermediate transfer device 20 by the one or more pairs of sheet-transport rollers 55. Then, toner images will not be transferred onto the recording sheet 5 from the intermediate transfer belt 21 at the second transfer position of the intermediate transfer device 20, and the recording sheet 5 is transported to the fixing device 40. In this case, the curl (curvature) generated in the recording sheet 5, which has an image formed on one surface thereof, is corrected during the period when the recording sheet 5 is transported along the two-sided printing transport device 64, which is curved in a direction opposite to the direction in which the curved portion 62a of the second ejecting transport path 62 is curved.
In this case, as illustrated in
Subsequently, as illustrated in
As described above, in the image forming apparatus 1 according to the first exemplary embodiment, when a folding operation, such as a tri-fold operation, is specified to be performed on one of the recording sheets 5, on which an image has been formed, by the folding device 8 of the subsequent operation device 2, even in the case of forming an image on one surface of the recording sheet 5, after the recording sheet 5, which has an image formed on one surface thereof, has been transported to the two-sided printing transport device 64, the recording sheet 5 is caused to pass through the fixing device 40 and transported to the subsequent operation device 2 by the pair of sheet-ejection rollers 60 through the second ejecting transport path 62. In this case, the fixation temperature of the fixing device 40 is changed to the second temperature, which is lower than the temperature at which a normal image formation is performed.
Thus, even in the case where an image surface of the recording sheet 5, to which toner images have been transferred, is inwardly or outwardly curved (curled) when the recording sheet 5 is ejected through the second ejecting transport path 62 including the curved portion 62a after the recording sheet 5 has undergone a heating and fixing treatment performed by the fixing device 40, the curvature (curl) of the recording sheet 5 is corrected, and the recording sheet 5 is brought into a state close to a flat state by passing through the two-sided printing transport device 64, which is curved in a direction opposite to the direction in which the curved portion 62a of the second ejecting transport path 62 is curved.
Accordingly, the curvature of the recording sheet 5, which is transported to the subsequent operation device 2 via the second ejecting transport path 62 of the image forming apparatus 1, is corrected, and the recording sheet 5 is brought into a state close to a flat state.
In the second exemplary embodiment, as illustrated in
As the image-density sensor, a density sensor that directly senses, on the recording sheet 5 or on the intermediate transfer belt 21, the density of the image formed on the rear surface of the recording sheet 5, is used. Alternatively, a unit that senses the density of the image formed on the rear surface of the recording sheet 5 by acquiring the density of the image from image data may be used as the image-density sensor.
When it is determined that the density of the image formed on the rear surface of the recording sheet 5 is a low density, which is lower than a predetermined threshold, as illustrated in
Note that although, in the above-described first exemplary embodiment, the fixing device 40 is configured such that the fixation temperature of the fixing device 40 is changed to the second temperature, which is lower than the temperature at which a normal image formation is performed, the fixing device 40 may be configured to stop heating.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2015-067397 | Mar 2015 | JP | national |
Number | Name | Date | Kind |
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20010024013 | Horikoshi | Sep 2001 | A1 |
20040185993 | Doi | Sep 2004 | A1 |
20050207811 | Kimura | Sep 2005 | A1 |
Number | Date | Country |
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2000-155505 | Jun 2000 | JP |
2004-294855 | Oct 2004 | JP |
2005255386 | Sep 2005 | JP |
Entry |
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Machine translation of JP 2000-155505. |