This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2017-207111, filed Oct. 26, 2017, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to an image forming apparatus and an image forming system.
An image forming apparatus can form an image on a sheet. The sheet may be a label sheet (label paper). The label sheet comprises a surface base material and a release paper. The surface base material and the release paper are affixed to one another with an adhesive. In an image forming apparatus, if an image is being formed on a label sheet, the label sheet will be heated and pressed by a fixing device or the like, and in this way, the adhesive may extrude from an edge of the label sheet in some cases. There is a case in which a slight amount of the adhesive that protrudes from the edge of the sheet adheres to a conveyance guide, a conveyance roller, or the like in an image forming apparatus. If such adhesive is accumulated on the conveyance guide, the conveyance roller, or the like, there is a possibility that a sheet will jam on the conveyance path.
In accordance with an embodiment, an image forming apparatus comprises a sheet supply section configured to supply a sheet to a sheet conveyance path, and a cover supply section configured to supply a cover to the sheet conveyance path. The cover is configured to cover at least a part of a peripheral portion of the sheet, such as the outer perimeter of the sheet or the like. A registration roller is on the sheet conveyance path and configured to press the cover onto the sheet to form a laminated body. A sensor is configured to detect the cover and the sheet at the registration roller and issue a detection signal. A controller is configured to drive the registration roller according to the detection signal to form the laminated body. An image forming section is configured to form an image on the sheet of the laminated body. A fixing section is on the sheet conveyance path and configured to heat the laminated body to fix the image onto the sheet.
Hereinafter, an image forming apparatus and an image forming system of example embodiments will be described with reference to the accompanying drawings.
As shown in
The main body section 14 includes a sheet feed section 1, a cover supply section 2, a conveyance section 3, a first sensor 4 (refer to
As shown in
The cover supply section 2 includes a cover supply cassette 2a and a pickup roller 2b. The cover supply cassette 2a accommodates a plurality of covers C. The pickup roller 2b abuts against the uppermost cover C in the cover supply cassette 2a to send out a cover C from the cover supply cassette 2a to the conveyance section 3.
The conveyance section 3 has a sheet conveyance path 3A, a cover conveyance path 3B, and a registration roller set 33. The sheet conveyance path 3A includes a first sheet conveyance roller 31A and a second sheet conveyance roller 31B. The cover conveyance path 3B includes a cover conveyance roller 31C.
The first sheet conveyance roller 31A and the second sheet conveyance roller 31B transport the sheets S taken out from the sheet feed section 1 towards the registration roller set 33. The second sheet conveyance roller 31B is arranged on the downstream side in the conveyance direction of the sheets S with respect to the first sheet conveyance roller 31A.
The cover conveyance roller 31C transports the covers C taken out from the cover supply section 2 towards the registration roller set 33.
The system controller 100 controls the rotational driving and stopping of the first roller 33a and the second roller 33b.
As shown in
The first sensor 4 detects the cover C. For example, the first sensor 4 is an optical sensor. The first sensor 4 includes a light emitting section 4a and a light receiving section 4b. The light emitting section 4a emits light. The light receiving section 4b receives the light from the light emitting section 4a. For example, the light emitting section 4a is a LD (Laser Diode), a LED (Light Emitting Diode), or the like. For example, the light receiving section 4b is a PD (photodiode) or the like. The light emitting section 4a and the light receiving section 4b are arranged to face each other across the conveyance path of the cover C. If the light emitted from the light emitting section 4a is blocked by the cover C, the light receiving section 4b sends a first detection signal to the system controller 100. The first sensor 4 is not limited to an optical sensor, and may be a microswitch including an actuator, for example.
The second sensor 5 is provided between the first sheet conveyance roller 31A and the second sheet conveyance roller 31B. The second sensor 5 detects the sheet S. For example, the second sensor 5 is an optical sensor. The second sensor 5 includes a light emitting section 5a and a light receiving section 5b.
The light emitting section 5a emits light. The light receiving section 5b receives the light from the light emitting section 5a. For example, the light emitting section 5a is a LD, a LED or the like. For example, the light receiving section 5b is a PD or the like. The light emitting section 5a and the light receiving section 5b are arranged to face each other across the conveyance path of the sheet S. If the light emitted from the light emitting section 5a is blocked by the sheet S, the light receiving section 5b sends a second detection signal to the system controller 100. The second sensor 5 is not limited to the optical sensor, and may be a microswitch including an actuator, for example.
The printer section 18 forms an image on the sheet S. For example, the printer section 18 executes image formation based on a document image read with the scanner 12. The printer section 18 is provided with an intermediate transfer belt 21. The printer section 18 supports the intermediate transfer belt 21 with a backup roller 40, a driven roller 41 and a tension roller 42. The backup roller 40 is provided with a driving section (not shown). The printer section 18 rotates the intermediate transfer belt 21 in the arrow M direction.
The printer section 18 includes set of four image forming stations 22Y, 22M, 22C and 22K. The image forming stations 22Y, 22M, 22C and 22K are used to form Y (yellow), M (magenta), C (cyan) and K (black) images, respectively. The image forming stations 22Y, 22M, 22C and 22K are arranged in parallel along a traveling direction of the intermediate transfer belt 21.
The image forming station 22Y (yellow) is described as an example, the image forming stations 22M, 22C and 22K have substantially the same structure as the image forming station 22Y, and detailed description is omitted.
The image forming station 22Y includes a photoconductive drum 24 (photoconductor), an electrostatic charger 26, an exposure scanning head 27, a developing device 28, and a primary transfer roller 30. The electrostatic charger 26, the exposure scanning head 27, and the developing device 28 are arranged proximate to the photoconductive drum 24. The photoconductive drum 24 rotates in the arrow N direction.
The image forming station 22Y includes a primary transfer roller 30. The primary transfer roller 30 faces the photoconductive drum 24 across the intermediate transfer belt 21. The image forming station 22Y exposes the photoconductive drum 24 with the exposure scanning head 27 after the photoconductive drum 24 has been charged by the electrostatic charger 26. The image forming station 22Y forms an electrostatic latent image on the photoconductive drum 24. The developing device 28 uses a two-component developing agent, composed of a toner and a carrier, to develop the electrostatic latent image on the photoconductive drum 24.
The primary transfer roller 30 first transfers a toner image formed on the photoconductive drum 24 onto the intermediate transfer belt 21. The image forming stations 22Y, 22M, 22C and 22K collectively form a color toner image on the intermediate transfer belt 21 with the primary transfer roller 30. The color toner image is formed by overlapping separate Y, M, C and K toner images.
The printer section 18 includes a transfer section 6. The transfer section 6 includes a backup roller 40 and a secondary transfer roller 32. The secondary transfer roller 32 faces the backup roller 40 across the intermediate transfer belt 21. The secondary transfer roller 32 transfers the color toner image formed on the intermediate transfer belt 21 onto the sheet S.
The printer section 18 includes a fixing section 34. The fixing section 34 includes a heat roller 34a and a pressure roller 34b. The heat roller 34a includes a heating section 34a1 (refer to
The heat roller 34a is arranged to be on the cover C side of the sheet laminated body L. Thereby, the effect of any heat shielding provided by the cover C can be enhanced, and yet the printing surface of the sheet Scan still be efficiently heated.
In the MFP 10, the printer section 18 forms a fixed toner image on the sheet S. The MFP 10 sends the sheet S after toner image fixing to the sheet discharge section 20.
Next, aspects of the sheet S are described. The sheet S may be a label sheet.
Next, aspects of the cover C are described.
A thermal conductivity of the cover C is preferably lower than that of the sheet S. The thermal conductivity in this context can be measured according to Japanese Industrial Standard (JIS) R 2606 (2001). For measurement of the thermal conductivity, a rapid thermal conductivity meter such as a QTM-500 rapid thermal conductivity meter (manufactured by Kyoto Electronics Manufacturing Co., Ltd.) can be used. As the material of the cover C, a resin such as polyurethane (for example, urethane foam), polyethylene, polypropylene or the like can be provided. The material of the cover C may be silica aerogel or the like. For example, the thermal conductivity of a urethane foam is 0.021 W/(m*K). The thermal conductivity of a silica aerogel is 0.02 W/(m*K). For comparison, the thermal conductivity of general-purpose paper is about 0.05 W/(m*K).
Next, an example of the operation of the MFP 10 is described.
As shown in
The pickup roller 2b of the cover supply section 2 then takes out a cover C from the cover supply section 2. The cover conveyance roller 31C sends the cover C to the registration roller set 33. The cover C abuts against the first roller 33a and the second roller 33b and stops. The first sensor 4 detects the cover C and sends the first detection signal to the system controller 100.
The pickup roller 1b of the sheet feed section 1 now takes out a sheet S from the sheet feed section 1. The first sheet conveyance roller 31A and the second sheet conveyance roller 31B convey the sheet S. The second sensor 5 detects the sheet S and sends the second detection signal to the system controller 100. The sheet S abuts against the first roller 33a and the second roller 33b and stops. As a result, at least a part of the sheet S and the cover C are superimposed with each other.
Based on the first detection signal and the second detection signal, the system controller 100 determines that the sheet S has been superimposed on the cover C. For example, the system controller 100 can determine that the sheet S has reached the registration roller set 33 and is superimposed on the cover C after a predetermined time elapses after reception of the second detection signal.
As shown in
As shown in
The fixing section 34 fixes the image by applying heat and pressure to the sheet S of the sheet laminated body L with the heat roller 34a and the pressure roller 34b (refer to
As shown in
In the MFP 10 of an embodiment, the heat applied to the peripheral part S1 of the sheet S in the laminated body L in the fixing section 34 is reduced as compared with the case in which there is no cover C. Therefore, the adhesive hardly protrudes from the edges of the sheet S. Thereby, it is possible to limit fouling due to adhesion of the adhesive to the conveyance guide, the conveyance roller, and the like. Therefore, in the MFP 10 of an embodiment, jamming of sheets S is reduced substantially.
In the MFP 10, since the cover C is superimposed on the peripheral part S1 of the sheet S, the heat roller 34a of the fixing section 34 does not directly contact with the peripheral part S1 of the sheet S. Therefore, it is possible to reduce the amount of heat that is applied to the peripheral part S1 of the sheet S in the fixing section 34.
Modifications are described below.
As shown in
In general, a cover (e.g., cover C or cover CA) preferably covers the entire outer perimeter of the sheet S; however, in some embodiments, a cover may cover only some part of the outer perimeter the sheet S. In other words, a cover can be arbitrarily shaped so long as the shape covers at least a part of the outer perimeter of the sheet. In some variations, the image forming apparatus may directly transfer a toner image from a photoconductive drum onto a sheet S rather than transfer via an intermediate transfer belt or the like. In some embodiments, image forming apparatus may be an inkjet type image forming apparatus rather than toner-based image forming apparatus. In some embodiments, the sensor(s) used in the image forming apparatus may detect superimposition of a cover and a sheet based on differences in an optical transparency through a thickness direction of the cover when only the cover abuts against the registration roller and an optical transparency in the thickness direction of the sheet laminated body when the cover and the sheet abut against the registration roller. The roller that superimposes a cover on a sheet to form a sheet laminated body is not limited to the registration roller, and it may be a conveyance roller having a function of conveying the sheet. In this case, the conveyance roller is provided on the upstream side with respect to the transfer section.
According to at least one embodiment described above, the cover is superimposed on the peripheral part of the sheet, and in this way, the heat applied to the peripheral part of the sheet can be reduced in the fixing section. Therefore, extrusion of adhesive from the sheet S occurs substantially less. Thereby, it is possible to reduce problems caused by adhesion of label sheet adhesive onto the conveyance roller and the like. Therefore, the occurrence of paper jams and the like is reduced.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the present disclosure. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the present disclosure. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the present disclosure.
Number | Date | Country | Kind |
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2017-207111 | Oct 2017 | JP | national |