Patent Application
20240255866
The present invention relates to an image forming apparatus and an image forming system, in which an image is formed on a sheet.
In general, an image forming apparatus of an electrophotographic type forms an image by transferring a toner image, formed on a surface of a photosensitive drum, onto a transfer material as a transfer medium. Further, as a toner supplying type, for example, a process cartridge type or a toner supplying (replenishing) type has been known. The process cartridge type is a type in which the photosensitive drum and a developing (developer) container are integrally assembled as a process cartridge in which the process cartridge is exchanged with a new one when toner runs out.
On the other hand, the toner supplying type is a type in which when the toner runs out, toner is newly supplied (replenished) to a developing container. For example, in Japanese Laid-Open Patent Application (JP-A) 2021-26218, an image forming apparatus in which the toner is supplied to the developing container by using a toner pack mountable to a mounting portion provided on the developing container is disclosed.
However, as regards the toner pack described in JP-A 2021-26218, a bag body of the toner pack is compared (squeezed) by a user and thus the toner is discharged, but at this time, air is discharged together with the toner from the toner pack. When the air is discharged from the toner pack, internal pressure of the developing container increases, so that a toner supplying property lowers in some cases.
According to an aspect of the present invention, there is provided an image forming apparatus to which a toner container is detachably mountable, comprising: a mounting portion to which the toner container is detachably mountable and which includes a receiving port configured to receive toner supplied from the toner container, a passage configured to permit passing of the toner received through the receiving port and provided with a through hole, and a filter portion provided so as to cover the through hole and configured to permit passing of air; and an accommodating portion configured to accommodate the toner received through the receiving port, wherein at least a part of the through hole overlaps with the receiving port as viewed in a horizontal direction perpendicular to a direction of gravitation.
According to another aspect of the present invention, there is provided an image forming system comprising: a toner container including a first accommodating portion for accommodating toner and a discharging portion provided with a discharging port for permitting discharge of the toner from the first accommodating portion and configured to discharge the toner together with air through the discharge port by decreasing a volume of the first accommodating portion; a mounting portion to which the toner container is detachably mountable and which includes a receiving port configured to receive toner supplied from the toner container, a passage configured to permit passing of the toner received through the receiving port and provided with a through hole, and a filter portion provided so as to cover the through hole and configured to permit passing of air; and a second accommodating portion configured to accommodate the toner received through the receiving port, wherein at least a part of the through hole overlaps with the receiving port as viewed in a horizontal direction perpendicular to a direction of gravitation.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Part (a) of
Part (a) of
Part (a) of
Part (a) of
Part (a) of
Part (a) of
In the following, exemplary embodiments for carrying out the present invention will be described while making reference to the drawings.
Part (a) of
The image forming apparatus 1 is a monochromatic printer for forming an image on a recording material P on the basis of image information inputted from an external device. In the recording material P, various sheet materials different in material including papers such as plain paper and thick paper, a plastic film such as a sheet for an overhead projector, special-shaped sheets such as an envelope and index paper, a cloth, and the like are included.
The image forming apparatus 1 includes, as shown in parts (a) and (b) of
The image forming portion 10 includes a scanner unit 11, a process unit 20 of an electrophotographic type, and a transfer roller 12 for transferring the toner image, formed on a photosensitive drum 21 of the process unit 20, onto the recording material. The process unit 20 includes the photosensitive drum 21, a charging roller 22 disposed at a periphery of the photosensitive drum 21, a pre-exposure device 23, and a developing device 30 including a developing roller 31.
The photosensitive drum 21 is a photosensitive member molded in a cylindrical shape. The photosensitive drum 21 in this embodiment includes, on a drum-shaped base material molded with aluminum, a photosensitive layer formed with a negatively chargeable organic photosensitive member. Further, the photosensitive drum 21 as an image bearing member is rotationally driven at a predetermined process speed in a predetermined direction (clockwise direction in the figure) by a motor.
The charging roller 22 contacts the photosensitive drum 21 at a predetermined press-contact force and forms a charging portion. Further, a desired charging voltage is applied to the charging roller 22 by a high charging voltage power source, so that the charging roller 22 electrically charges a surface of the photosensitive drum 21 uniformly to a predetermined potential. In this embodiment, the photosensitive drum 21 is charged to a negative polarity by the charging roller 22. The pre-exposure device 23 discharges (removes) a surface potential of the photosensitive drum 21, at a position in front of the charging portion in order to generate stable electric discharge at the charging portion.
The scanner unit 11 irradiates the photosensitive drum 21, by using a polygonal mirror, with laser light corresponding to image information inputted from the external device or the reading device 200, so that the surface of the photosensitive drum 21 is subjected to scanning exposure. By this light exposure, an electrostatic latent image depending on the image information is formed on the surface of the photosensitive drum 21. Incidentally, the scanner unit 11 is not limited to a laser scanner device, but for example, an LED exposure device including an LED array in which a plurality of LEDs are arranged along a longitudinal direction of the photosensitive drum 21 may be employed.
The developing device 30 includes the developing roller 31 as a developer carrying member for carrying a developer, a developing container 32 which is a casing for the developing device 30, and a supplying roller 33 capable of supplying the developer to the developing roller 31. The developing roller 31 and the supplying roller 33 are rotatably supported by the developing container 32. Further, the developing roller 31 is constituted so as to rotate about a roller axis 31a (see
The developing device 30 in this embodiment uses a contact development type as a development type. That is, a toner layer carried on the developing roller 31 contacts the photosensitive drum 21 at a developing portion (developing region) where the photosensitive drum 21 and the developing roller 31 oppose each other. To the developing roller 31, a developing voltage is applied by a high developing voltage power source. Under application of the developing voltage, the toner carried on the developing roller 31 is transferred from the developing roller 31 onto the drum surface in accordance with a potential distribution of the surface of the photosensitive drum 21, so that the electrostatic latent image is developed into a toner image. Incidentally, in this embodiment, a reversal development type is employed. That is, the toner image is formed by being deposited on a surface region of the photosensitive drum 21 attenuated in charge amount by being exposed to light in an exposure step after being charged in a charging step.
Further, in this embodiment, the toner which is 6 μm in particle size and of which normal charge polarity is a negative polarity is used. As the toner in this embodiment, a polymerization toner formed by a polymerization method as an example is employed. Further, the toner in this embodiment is a so-called non-magnetic one-component developer which does not contain a magnetic component and in which the toner is carried on the developing roller 31 principally by an intermolecular force or an electrostatic force (mirror force). However, a one-component developer containing a magnetic component may also be used. Further, in the one-component developer, an additive (for example, wax or silica fine particles) for adjusting flowability and charging performance of the toner is contained in addition to toner particles in some cases. Further, as the developer, a two-component developer constituted by non-magnetic toner and a magnetic carrier may also be used. In the case where the developer having a magnetic property is used, as the developer carrying member, for example, a cylindrical developing sleeve inside of which a magnet is disposed is used.
The developing container 32 is provided with an accommodating portion 36 as a second accommodating portion and a stirring member 34 provided inside the accommodating portion 36. The stirring member 34 includes a shaft member 34b rotatable about a rotational axis 34a as a second rotational axis by being driven by an unshown motor, and sheet members 34c and 34d each fixed to the shaft member 34b. The stirring member 34 as a feeding member not only stirs the toner in the developing container 32 but also sends the toner toward the developing roller 31 and the supplying roller 33 by being rotated. Further, the stirring member 34 has a function of circulating the toner, peeled off from the developing roller 31 without being used for the development, in the developing container 32 and of uniformizing the toner in the developing container 32. Incidentally, the stirring member 34 is not limited to a rotatable form. For example, a stirring member in a swingable form may also be employed. Further, as regards the sheet members 34c and 34d, either one thereof may be used, and three or more sheet members may be provided.
Further, at an opening of the developing container 32 where the developing roller 31 is disposed, a developing blade 35 for regulating an amount of the toner carried on the developing roller 31 is disposed. The toner supplied to the surface of the developing roller 31 passes through an opposing portion to the developing blade 35 with rotation of the developing roller 31, so that the toner is uniformly formed in a thin layer and is charged to the negative polarity by triboelectric charge.
A feeding portion 60 includes, as shown in parts (a) and (b) of
The fixing portion 70 is of a heat fixing type in which an image fixing process is performed by heating and melting the toner on the recording material. The fixing portion 70 includes a fixing film 71, a fixing heater such as a ceramic heater for heating the fixing film 71, a thermistor for measuring a temperature of the fixing heater, and a pressing roller 72 press-contacting the fixing film 71.
Next, an image forming operation of the image forming apparatus 1 will be described. When an instruction of image formation is inputted to the image forming apparatus 1, on the basis of the image information inputted from an external computer connected to the image forming apparatus 1 or from the reading device 200, an image forming process by the image forming portion 10 is started. The scanner unit 11 emits the laser light toward the photosensitive drum 21 on the basis of the inputted image information. At this time, the photosensitive drum 21 is charged in advance by the charging roller 22, and is irradiated with the laser light, so that the electrostatic latent image is formed on the photosensitive drum 21. Thereafter, this electrostatic latent image is developed by the developing roller 31, so that the toner image is formed on the photosensitive drum 21.
In parallel to the above-described image forming process, the pick-up roller 65 of the feeding portion 60 sends the recording material P supported by the front door 61, the tray portion 62, and the intermediary plate 63. The recording material P is fed to a registration roller pair 15 by the pick-up roller 65, and is abutted against a nip of the registration roller pair 15, so that oblique movement of the recording material P is corrected. Then, the registration roller pair 15 is driven by being timed to a transfer timing of the toner image, and is conveyed toward a transfer nip formed by a transfer roller 12 and the photosensitive drum 21.
To the transfer roller 12, a transfer voltage power is applied from a high transfer voltage source, so that the toner image carried on the photosensitive drum 21 is transferred onto the recording material P conveyed by the registration roller pair 15. The recording material P onto which the toner image is transferred is conveyed to the fixing portion 70, where the toner image is heated and pressed when the recording material P passes through a nip between the fixing film 71 and the pressing roller 72 of the fixing portion 70. By this, toner particles are melted and are thereafter fixed, so that the toner image is fixed on the recording material P. The recording material P passed through the fixing portion 70 is discharged to an outside of the image forming apparatus 1 (outside of the printer) by a discharging roller pair 80, so that the discharged recording materials P are stacked on a discharge tray 81 formed at an upper portion of the apparatus main assembly 2. The discharging roller pair 80 as discharging rollers discharges the recording material P onto the discharge tray 81 in a discharging direction DD.
The discharge tray 81 is inclined upward toward a downstream in a discharging direction of the recording material P, and the recording material P discharged on the discharge tray 81 slides down on the discharge tray 81, so that a trailing end of the recording material is aligned by a restricting surface 84.
The reading device 200 includes a reading unit 201 in which an unshown reading portion is built, and a platen (pressure plate) 202 supported by the reading unit 201 so as to be openable (closable). At an upper surface of the reading unit 201, an original supporting platen glass 203 which permits transmission of light emitted from the reading portion and on which an original is to be placed.
In the case where a user intends to cause the reading device 200 to read an image of the original, the user places the original on the original supporting platen glass 203 in a state in which the platen 202 is opened. Then, the platen 202 is closed and a positional deviation of the original on the original supporting platen glass 203 is prevented, so that a reading instruction is outputted to the image forming apparatus 1 by operating the operating portion 300, for example. When a reading operation is started, the reading portion in the reading unit 201 reciprocates in a sub-scan direction, i.e., a left-right direction in a state in which the user faces the operating portion 300 of the image forming apparatus 1 on a front (surface) side. The reading portion receives light reflected by the original by a light receiving portion while emitting light from a light emitting portion toward the original, and photoelectrically converts the light, so that the reading portion reads the image of the original. Incidentally, in the following, on the basis of a state in which the user faces the operating portion 300 on the front side, a front-rear direction, the left-right direction, and an up-down direction are defined.
At an upper portion of the apparatus main assembly 2, a top cover 82 is provided, and at an upper surface of the top cover 82, the discharge tray 81 is formed. As shown in part (b) of
The openable member 83 is constituted so as to be movable between a closed position where the openable member 83 covers a supplying port 32a so that a toner pack 100 cannot be mounted on the developing container 32 and an openable position where the supplying port 32a is exposed so that the toner pack 100 can be mounted on the developing container 32. The openable member 83 functions as a part of the discharge tray 81 in the closed position. The openable member 83 and the opening 82a are formed on a left(-hand) side of the discharge tray 81. Further, the openable member 83 is opened in a left(-hand) direction by being hooked with user's finger(s) from a groove portion 82b provided on the top cover 82. The openable member 83 is formed in a substantially L-shape along a shape of the top cover 82.
The opening 82a of the discharge tray 81 opens so that the supplying port 32a for toner supply formed at the upper portion of the developing container 32 is exposed, and the openable member 83 is opened, so that the user can access to the supplying port 32a. Incidentally, in this embodiment, a type (direct supply type) in which the user supplies the toner from the toner pack 100 (see, parts (a) and (b) of
For this reason, in the case where a remaining toner amount of the process unit 20 becomes small, an operation in which the process unit 20 is taken out of the apparatus main assembly 2 and is exchanged with a new process unit becomes unnecessary, so that usability can be improved. Further, the toner can be supplied to the developing container 32 more inexpensively than exchange of entirety of the process unit 20. Incidentally, the direct supply type can be reduced in cost since there is no need to exchange various rollers and gears, and the like even when compared with the case where only the developing device 30 of the process unit 20 is exchanged. Incidentally, the image forming apparatus 1 and the toner pack 100 constitute an image forming system 1000.
A basic structure of the toner pack 100 which is detachably mountable to the image forming apparatus 1 and in which the toner is accommodated will be described using
The toner pack 100 includes, as shown in
The nozzle 102 as a discharging portion is connected to the pouch 101, but a connecting method may be any method. For example, as the connecting method, a method using various adhesives such as a hot-melt adhesive, a method in which the pouch 101 is thermally welded to an outer periphery of the nozzle 102, and the like method may be used.
A side surface 102c of the nozzle 102 extending in the axial direction D1 is provided with a discharging port 102a constituted so as to communicate with an inside of the pouch 101 and provided with a recessed portion 102e. The recessed portion 102e is provided in a position different from the discharging port 102a with respect to a rotational direction of the pack-side shutter 103. The toner accommodated in the pouch 101 is constituted so as to be discharged together with the air to an outside of the toner pack 100 through for discharging port 102a by being compressed (squeezed) by the user and thus by being decreased in volume of the pouch 101. Incidentally, the nozzle 101 may also be constituted by a plurality of members, not a single member.
Outside the side surface 102c of the nozzle 102, the pack-side shutter 103 is disposed. The pack-side shutter 103 is provided rotatably about the rotational axis A extending in the direction along the axial direction D1 and is provided outside the side surface 102c with respect to a radial direction perpendicular to the rotational axis A. An inside surface of the pack-side shutter 103, i.e., a surface opposing the side surface 102c is a curved surface extending along the side surface 102c of the nozzle 102, and a rectangular pack-side seal 105 is mounted on the curved surface.
The pack-side shutter 103 is constituted so as to be rotatable between a shielding position where the pack-side seal 105 shields the discharging port 102a of the nozzle 102 and an open position where the discharging port 102a is open. When the pack-side shutter 103 is in the open position, the discharging port 102a of the nozzle 102 is exposed from an opening 103a provided in the pack-side shutter 103. Further, as shown in
When the pack-side shutter 103 positioned in the shielding position shown in part (a) of
Next, a constitution of the mounting portion 106 on which the toner pack 100 is rotated will be described using
As shown in
The cover member 110 and the second frame 117 are fixed to the first frame 107. Incidentally, the first frame 107, the cover member 110, and the second frame may also be constituted as an integral member, not the separate members. The second frame 117 is provided with an apparatus-side opening 117a, and the apparatus-side opening 117a communicates with the accommodating portion 36 (see, part (a) of
Each of the operating lever 108 and the apparatus-side shutter 109 is mounted to the main body base portion 3 so as to be rotatable about a rotational axis B as a shutter rotational axis. The first frame 107 is provided with a positioning portion 107a. The positioning portion 107a projects inward from an inner peripheral surface the center of which is the rotational axis B of the first frame 107 with respect to a radial direction perpendicular to the rotational axis B.
Further, the operating lever 108 is provided with a supplying port 32a, the drive transmitting portion 108a, and an operating portion 108b. The drive transferring portion 108a of the operating lever 108 is a projected portion projecting inward from an inner peripheral surface the center of which is the rotational axis B of the operating lever 108 with respect to the radial direction perpendicular to the rotational axis B.
The user is capable of rotating the operating lever 108 about the rotational axis B relative to the main body base portion 3 by operating the operating portion 108b. Specifically, the operating lever 108 is constituted so as to be rotatable between a closed position shown in part (a) of
The apparatus-side shutter 109 as a shutter includes an inner peripheral surface 109h, a receiving port 109a formed in the inner peripheral surface 109h and for receiving the toner supplied from the toner pack 100, an outer peripheral surface 109f, and a portion 109e to which the drive is transmitted. To the inner peripheral surface 109h, an apparatus-side shutter 111 is applied so as to surround a periphery of the receiving port 109a. The portion 109e to which the drive is transmitted is engageable with the portion 103b, to which the drive is transmitted, of the pack-side shutter 103. The apparatus-side shutter 109 is supported so that the outer peripheral surface 109f is slidable with the inner peripheral surface of the first frame 107.
The apparatus-side shutter 109 is constituted so as to be moved between the shielding position and the open position relative to the main body base portion 3. As regards the apparatus-side shutter 109, the receiving port 109a is shielded by the apparatus-side shutter 111 and the cover member 110 in the shielding position, and the receiving port 109a is opened in the open position without being covered with the cover member 110. That is, the receiving port 109a does not communicate with the apparatus-side opening 117a of the second frame 117 when the apparatus-side shutter 109 is positioned in the shielding position, and communicates with the apparatus-side opening 117a of the second drive 117 when the apparatus-side shutter 109 is positioned in the open position. The apparatus-side shutter 109 is moved to the open position, whereby the toner can be replenished (supplied) from the toner pack 100 to the accommodating portion 36 of the developing container 32 through the receiving port 109a.
Incidentally, the operating lever 108 and the apparatus-side shutter 109 are not drive-connected to each other, and therefore, even when the operating lever 108 is operated in a state in which the toner pack 100 is not mounted, the apparatus-side shutter 109 is not rotated.
As shown in
In the second frame 117 is provided with a wall portion 117b and a restricting surface 117d in addition to the above-described apparatus-side opening 117a. As regards the apparatus-side shutter 109, movement thereof along the rotational axis B in the axial direction D2 is restricted by the restricting surface 107e of the first frame 107 and the restricting surface 17d of the second drive 117. In other words, the first frame 107 restricts the movement of the apparatus-side shutter 109 in the axial direction D2 on one side, and the second frame 117 restricts the movement of the apparatus-side shutter 109 in the axial direction D2 on the other side.
The wall portion 117b is provided with a through hole 117c as a second through hole, and the air-permeable filter 116 is attached to the wall portion 117b so as to cover the through hole 117c. In this embodiment, the air-permeable filter 116 as a second filter is constituted by an urethane form, i.e., an urethane material, but may also be formed with a material other than the urethane material, and may preferably be formed with a material different from the material of the air-permeable sheet 112.
A part of a surface 116a of the air-permeable filter 116 on a side where the toner contacts the air-permeable filter 116 is adhesively bonded to the wall portion 117b by an unshown double-side tape. The air-permeable sheet 112 and the air-permeable filter 116 are provided so as to cover the through holes 107b and 117c and constitute a filter portion 140 for permitting passing of the air. The through holes 107b and 117c are constituted so as to open upward. As shown in
Incidentally, the air-permeable filter 116 is coarser in mesh and higher in air permeability than the air-permeable sheet 112. The air permeability of the air-permeable sheet 112 and the air-permeable filter 116 is measured by a Frazier form method, for example. The Frazier form method is performed in the following manner. First, five test pieces each having a size of about 200 mm×200 mm are prepared and attached to a Frazier form test machine. Then, a suction fan and air holes are adjusted so that an inclined barometer indicates a pressure of 125 Pa, and a pressure indicated by a vertical barometer at that time is measured. Then, from the measured pressure and a kind of the air holes, an air capacity (amount) (cm3/cm2·sec) of the air passing through the test pieces is acquired by a conversion table attached to the test machine. It is understood that the air permeability is better with a larger air capacity of the air passing through the test pieces.
[Mounting of Toner Pack onto Mounting Portion]
Next, a state in which the toner pack 100 is mounted onto the mounting portion 106 will be described using part (a) of
First, the user mounts the toner pack 100 onto the mounting portion 106 being in a state in which the apparatus-side shutter 109 is positioned in the shielding position, by moving the toner pack 100, being in a state in which the pack-side shutter 103 is positioned in the shielding position, in a mounting direction N. At this time, the user positionally aligns the recessed portion 102e of the nozzle 102 and the opening 103a of the pack-side shutter 103 with the positioning portion 107a of the first frame 107. At the same time, the user also aligns the portion 103b, to which the drive is transmitted, of the pack-side shutter 103 with the drive transmitting portion 108a of the operating lever 108.
After such positional alignment of the toner pack 100 with the mounting portion 106, the user gradually mounts the toner pack 100 onto the mounting portion 106 by moving the toner pack 100 in the mounting direction N. Then, the portion 103b, to which the drive is transmitted, of the pack-side shutter 103 engages with the portion 109b, to which the drive is transmitted, of the apparatus-side shutter 109 and the drive transmitting portion 108a of the operating lever 108. By this, the rotational axis A of the pack-side shutter 103 and the rotational axis B of the apparatus-side shutter 109 are substantially coaxial with each other. Further, the recessed portion 102e of the nozzle 102 engages with an end surface of the cover member 110, so that the nozzle 102 of the toner pack 100 does not rotate relative to the main body base portion 3 including the cover member 110.
Then, the operating lever 108, the pack-side shutter 103, and the apparatus-side shutter 109 are rotatable relative to the main body base portion 3 and the nozzle 102 substantially integral about the rotational axes A and B.
For example, as shown in parts (a) and (b) of
On the contrary, when the operating lever 108 is rotated from the open position to the closed position, the drive transmitting portion 108a of the operating lever 108 presses the portion 103b, to which the drive is transmitted, of the pack-side shutter 103. By this, the pack-side shutter 103 is rotated together with the operating lever 108 from the open position to the shielding position. Further, the portion 103b, to which the drive is transmitted, of the pack-side shutter 103 rotated from the open position to the shielding position presses, the portion 109e, to which the drive is transmitted, of the apparatus-side shutter 109. By this, the apparatus-side shutter 109 is rotated together with the pack-side shutter 103 from the open position to the shielding position.
Thus, by operating the operating lever 108, the pack-side shutter 103 and the apparatus-side shutter 109 can be rotated between the shielding position and the open position, so that the supply of the toner from the toner pack 100 to the developing container 32 can be carried out. When the supply of the toner from the toner pack 100 to the developing container 32 is completed, the user rotates the operating lever 108 from the open position to the operating lever position, and then pulls out the toner pack 100 from the mounting portion 106.
Next, the supply of the toner from the toner pack 100 to the developing container 32 will be specifically described using
As shown in
Specifically, as regards the flow passage E, the toner goes from the pouch 101 toward an inside of the nozzle 102 in a direction of gravitation (gravitational direction) G (course E1), and then goes toward the discharging port 102a and the receiving port 109a while being guided by a guiding surface 102f which is an inner wall of the nozzle 102 (course E2). The guiding surface 102f extends so that the guiding surface 102f is closer to the receiving port 109a toward a lower portion with respect to the horizontal direction and so that the guiding surface 102f is inclined with respect to the direction of gravitation G. Then, the toner runs against the surface 116a of the air-permeable filter 116 and goes in the direction of gravitation G (course E3), and then is supplied toward the accommodating portion 36.
Incidentally, when the toner is supplied form the toner pack 100 to the accommodating portion 36, the pouch 101 is deformed so that an inside volume thereof is decreased by being compressed. For this reason, the air in the toner pack 100 passes together with the toner accommodated in the toner pack 100 through the flow passage E and goes toward the accommodating portion 36. That is, a part of the air in which the toner is mixed goes along the courses E1 and E2 which constitute the flow passage E, and then is discharged into the mounting portion 106 through the discharging port 102a and the receiving port 109a. Then, the air passes through the through hole 117c and reaches the air-permeable filter 116.
At this time, the toner is collected by the air-permeable filter 116, and a part of remaining air passes through the air-permeable filter 116 and the air-permeable sheet 112. Then, the air passes through the through hole 107b as indicated by a flow passage F and is thus discharged to an outside of the mounting portion 106. The part of the air is discharged to the outside of the mounting portion 106 through the through hole 107b, whereby an amount of the air discharged into the accommodating portion 36 is suppressed, so that an increase in internal pressure of the accommodating portion 36 can be suppressed. For this reason, the user easily compresses the pouch 101 of the toner pack 100 and is capable of improving a toner supplying property to the accommodating portion 36.
Here, with respect to the axial direction D2, a region where the receiving port 109a is present is a region X, a region where the through hole 107b presents in region Y, and a region where the region X and the region Y overlap with each other is region Z. Incidentally, in a state in which the toner pack 100 is mounted on the mounting portion 106, the axial direction D2 is substantially parallel to the direction of gravitation G. That is, the rotational axes A and B extend in the direction of gravitation G. As described above, by the pressure when the user deforms the pouch 101, the part of the air in which the toner is mixed passes through the receiving port 109a. That is, the air passes through the region X. Further, the part of the air passed through the receiving port 109a passes through the through hole 107b as indicated by the flow passage F, and thus is discharged to the outside of the mounting portion 106. That is, the air passes through the region Y.
In this embodiment, with respect to the axial direction D2, the region X and the region Y overlap with each other in the region Z. In other words, as shown in
Further, at least a part of the through holes 107b and 117c is positioned between the receiving port 109a and the roller axis 31a of the developing roller 31 with respect to the direction of gravitation G. Further, at least a part of the through hole 107b and 117c is positioned between the receiving port 109a and the rotational axis 34a of the stirring member 34 with respect to the direction of gravitation G. The through holes 107b and 117c are positioned below the supplying port 32a through which the toner pack 100 is inserted and above the roller axis 31a of the developing roller 31 in the case where the through holes 107b and 117c are viewed in a direction (the axial direction D4 of the developing roller 31) perpendicular to the rotational axis A. Further, the through holes 107b and 117c are positioned below the supplying port 32a through which the toner pack 100 is inserted and above the rotational axis 34a of the stirring member 34.
Here, in
At least a part (for example, a region of the region Y other than the region Z in
The through holes 107b and 117c are positioned below the rectilinear line L1 and above the rectilinear lines L2 and L3. Incidentally, such conditions are not always required to be satisfied by all portions of the through holes 107b and 117c, but at least a part of the through holes 107b and 117c may only be required to be positioned below the supplying port 32a and above the roller axis 31a of the developing roller 31 and the rotational axis 34a of the stirring member 34.
Further, with respect to the horizontal direction, the through holes 107b and 117c are positioned between the receiving port 109a and the roller axis 31a. That is, the through holes 107b and 117c are positioned between the rectilinear lines L5 and L6. Further, with respect to the horizontal direction, the through holes 107b and 117c are positioned between the receiving port 109a and the rotational axis 34a. That is, the through holes 107b and 117c are positioned between the rectilinear lines L5 and L7. Incidentally, such conditions are not always required to be satisfied by all portions of the through holes 107b and 117c, but at least a part of the through holes 107b and 117c may only be required to be positioned, with respect to the horizontal direction, between the receiving port 109a and the roller axis 31a and between the receiving port 109a and the rotational axis 34a.
As shown in part (a) of
Thus, by disposing the through holes 107b and 117c in the positions as described above, a part of the air in which the toner is mixed can be efficiently discharged to the outside of the mounting portion 106, so that it is possible to suppress an increase in internal pressure of the accommodating portion 36. By this, the toner supplying property can be improved. In addition, the through hole 107b is disposed above the connecting portion 117e, so that the toner once accommodated in the developing container 32 can be reduced in degree of flow-back thereof into the through hole 107b.
Further, the air in which the toner is mixed runs against the surface 116a of the air-permeable filter 116, but the surface 116a is disposed so as to not only face the receiving port 109a but also be inclined with respect to the direction of gravitation G so that the surface 116a is away from the receiving port 109a downward with respect to the horizontal direction. Similarly, a wall 400a (see,
The air-permeable filter 116 and the air-permeable sheet 112 are mounted on the second frame 117 and the first frame 107, respectively, without via a seal or the like as shown in
Incidentally, in
At that time, at least a part of the through hole 107b opposes the receiving port 109a with respect to the air entrance direction. For this reason, the part of the air in which the toner is mixed can be efficiently discharged to the outside of the mounting portion 106 through the through hole 107b, so that the increase in internal pressure of the accommodating portion 36 can be suppressed.
Next, although a second embodiment of the present invention will be described, in the second embodiment, the constitution of the filter portion 140 in the first embodiment is changed. For this reason, constituent elements similar to those in the first embodiment will be omitted from illustration or will be described by adding the same reference numerals or symbols to the figures.
As shown in
The first frame 107 and the second frame 117 of the frame 150 is provided with the through holes 107b and 117c, respectively. Similarly, as in the first embodiment, the air-permeable sheet 112 is thermally welded and fixed to the air-permeable sheet bearing surface 107d provided at an inner surface of the first frame 107. The scattering preventing sheet 2113 is fixed on a scattering preventing sheet bearing surface 107g provided at an outer surface of the first frame 107 by an unshown double-side tape or an unshown adhesive. At a center portion of the scattering preventing sheet 2113, a hole 2113h which is a through hole is provided.
On the scattering preventing sheet 2113, an auxiliary scattering preventing sheet 2115 is integrally fixed by a U-shaped double-side tape 2114. The double-side tape 2114 is attached onto the scattering preventing sheet 2113 so as not to overlap with the hole 2113h of the scattering preventing sheet 2113. Incidentally, in this embodiment, as the auxiliary scattering preventing sheet 2115, a filter material similar to the filter material of the air-permeable sheet 112 is used, and air permeability thereof is 2-80 cc/cm2. Further, the scattering preventing sheet 2113 is a filter material or a sheet material, with a thickness in a range of 25 μm to 3.0 mm, for example, and is smaller in toner passing amount than the air-permeable sheet 112 and the auxiliary scattering preventing sheet 2115. The toner running against a portion of the scattering preventing sheet 2113 other than the hole 2113h little passes through the scattering preventing sheet 2113.
Each of the air-permeable sheet 112, the scattering preventing sheet 2113, and the auxiliary scattering preventing sheet 2115 has an area broader than the through hole 107b, and is provided so as to cover the through hole 107b. The auxiliary scattering preventing sheet 2115 as a fifth filter is disposed on a side opposite from the air-permeable sheet 112 and the passage 400 with respect to the scattering preventing sheet 2113. That is, the air-permeable sheet 112, the scattering preventing sheet 2113, and the auxiliary scattering preventing sheet 2115 are disposed so as to overlap with the through hole 107b when the user views the through hole 107b from the front side. Further, the air-permeable sheet 112 and the auxiliary scattering preventing sheet 2115 cover the hole 2113h of the scattering preventing sheet 2113.
Further, the double-side tape 2114 includes a first rectilinear line portion 2114a, a second rectilinear line portion 2114b, and a third rectilinear line portion 2114c connecting the first rectilinear line portion 2114a and the second rectilinear line portion 2114b, and is formed in the U-shape. That is, the double-side tape 2114 is formed in the U-shape, and thus is positioned only at a part of a periphery of the hole 2113h, so that the double-side tape 2114 is not disposed at a full circumference of the periphery of the hole 2113h. In other words, the double-side tape 2114 opens in one direction and forms an open portion 2114f.
Thus, at a portion where the double-side tape 2114 is present, the scattering preventing sheet 2113 and the auxiliary scattering preventing sheet 2115 are bonded, but are not bonded at the open portion 2114f. For this reason, as shown in
Incidentally, as described above, during supply of the toner, the toner passes together with the air through the air-permeable sheet 112 in a small amount in some cases. At this time, as shown in
On the other hand, the toner passed through the air-permeable sheet 112 from a portion opposing the hole 2113h is a very small amount, and passes through the hole 2113h and then is deposited on the auxiliary scattering preventing sheet 2115. By this, it is possible to reduce a degree of scattering of the toner, passed through the through holes 117c and 107b, to the outside of the mounting portion 2106. Particularly, during transportation in which the image forming apparatus 1 is transported or during supply of the toner from the toner pack 100 to the developing container 32, the toner in the developing container 32 is liable to rise into the air, but the scattering of the toner to the outside of the mounting portion 2106 can be reduced by the above-described filter portion 2140. Incidentally, the flow of the toner described above is merely an example, for example, the toner passed through the air-permeable sheet 112 from a portion opposing the hole 2113h runs against the scattering preventing sheet 2113 and then may be accumulated in the gap 107f.
Most of the air passed through the air-permeable sheet 112 passes through the hole 2113h of the scattering preventing sheet 2113. The scattering preventing sheet 2113 is provided with the hole 2113h, and therefore, is good in air permeability, so that the internal pressure of the accommodating portion 18 can be effectively reduced. Incidentally, when the air can sufficiently pass through the hole 2113h, a shape and a size of the hole 2113h are not limited, but the hole 2113h may suitable be a circular hole of 2 mm to 15 mm in diameter. Further, the hole 2113h may also be a polygonal hole such as a rectangular hole, for example.
The air passed through the scattering preventing sheet 2113 and run against the auxiliary scattering preventing sheet 2115 is discharged in the arrow K direction through the open portion 2114f of the double-side tape 2114. Specifically, this air is discharged in the arrow K direction from between the scattering preventing sheet 2113 and the auxiliary scattering preventing sheet 2115 in the open portion 2114f. This air little contain the toner. Incidentally, in the case where an air-permeable filter material is used as the auxiliary scattering preventing sheet 2115, a part of the air passes through the auxiliary scattering preventing sheet 2115 and then may be discharged to the outside the mounting portion 2106.
As shown in
The above-described arrow K direction is a direction from the filter portion 2140 toward the left-hand side, i.e., toward the left side plate 401. The toner is little contained in the air discharged through the open portion 2114f in the arrow K direction, but there is a possibility that the toner in a very small amount is contained in the air. When the toner is deposited on the photosensitive drum 21 and the scanner unit 11 disposed on the rear side and the right-hand side, respectively, of the filter portion 2140, there is a possibility that improper image formation is caused to occur.
Further, when the toner is deposited on the supplying port 32a disposed on the front side of the filter portion 2140, there is a possibility that the toner is deposited on the user during the supply of the toner by the user. For this reason, in this embodiment, a constitution in which the air is discharged from the open portion 2114f toward the left side plate 401 in the arrow K direction was employed. Between the left side plate 401 and the open portion 2114f, there is no constitution causing the improper image formation and the toner deposition on the user, and therefore the improper image formation and the toner deposition on the user can be suppressed. Incidentally, the left side plate 401 may suitably be appropriately provided with an opening for permitting escape of the air therethrough.
As described above, in this embodiment, a constitution in which the frame 150 constituting the passage 400 through which the toner passes during the toner supply is provided with the through holes 107b and 117c and in which the through hole 107b is covered with the filter portion 2140 was employed. Further, during the toner supply, the pouch 101 of the toner pack 100 is compressed, so that the air passes together with the toner through the passage 400. This air passes through the through holes 107b and 117c and the filter portion 2140 and is discharged to the outside of the mounting portion 2106, and therefore, the increase in internal pressure of the accommodating portion 36, so that the toner supplying property can be improved.
Further, the filter portion 2140 is constituted by the air-permeable sheet 112, the scattering preventing sheet 2113, the double-side tape 2114, and the auxiliary scattering preventing sheet 2115. The toner contained in the air is collected successively by the air-permeable sheet 112, the scattering preventing sheet 2113, and the auxiliary scattering preventing sheet 2115, so that the degree of the scattering of the toner to the outside of the mounting portion 2106 can be reduced.
Further, the double-side tape 2114 adhesive by bonding the scattering preventing sheet 2113 and the auxiliary scattering preventing sheet 2115 together is formed in the U-shape, and therefore, most of the air passed through the scattering preventing sheet 2113 is discharged in the arrow K direction through the open portion 2114f of the double-side tape 2114. Further, the scattering preventing sheet 2113 is provided with the hole 2113h, and therefore, the air permeability is good. By this, the air permeability of the filter portion 2140 is improved, so that it is possible to effectively suppress the increase in internal pressure of the accommodating portion 36.
Further, the air discharged in the arrow K direction through the open portion 2114f goes toward the left side plate 401, and therefore, it is possible to suppress the improper image formation and the toner deposition on the user.
Incidentally, in the first embodiment, the region where the receiving port 109a is present with respect to the axial direction D2 was the region X, but a region where the discharging port 102a is present may be the region X. That is, the discharging port 102a and the through hole 107b and disposed so as to overlap with each other with respect to the axial direction D2, so that the air can be efficiently discharged from the mounting portion 106.
Further, in the first embodiment, the air-permeable sheet 112 and the air-permeable filter 116 were disposed so as to be sandwiched between the first frame 107 and the second frame 117, but the present invention is not limited thereto. That is, the air-permeable sheet 112 and the air-permeable filter 116 may only be required to be disposed so as to cover at least one of the through holes 107b and 117c, and for example, the air-permeable filter 116 may be disposed on a side closer to the passage E than the through hole 117c is.
Further, in the first embodiment, the filter portion 140 was constituted by two air-permeable filters consisting of the air-permeable sheet 112 and the air-permeable filter 116, but may also be constituted by a single air-permeable filter or three or more air-permeable filters.
Further, in the second embodiment, the auxiliary scattering preventing sheet 2115 was constituted by the filter material of 2-80 cc/cm2·sec in air permeability, but the present invention is not limited thereto. For example, in view of the amount of the toner passing through the air-permeable sheet 112 and the increase in internal pressure of the accommodating portion 36, as the auxiliary scattering preventing sheet 2115, a PET (polyethylene terephthalate) sheet or a PO (polyolefin), which has no air permeable performance may be used.
Further, in the second embodiment, the scattering preventing sheet 2113 and the auxiliary scattering preventing sheet 2115 were constituted as separate members from the first frame 107, but may be molded integrally with the first frame 107. However, in this case, the auxiliary scattering preventing sheet 2115 is formed with the same material as the first frame 107, and therefore, the internal pressure is increased more than in the case where a filter material having air permeability is used. For this reason, for example, as the air-permeable sheet 112, a material higher in air permeability than the air permeability same material may be used.
Further, in the second embodiment, while sandwiching the through hole 107b, the air-permeable sheet 112 was disposed on the passage 400 side and the scattering preventing sheet 2113 and the auxiliary scattering preventing sheet 2115 were disposed on the side opposite from the passage 400 side, but the present invention is not limited thereto. For example, the scattering preventing sheet 2113 may be disposed on the passage 400 side relative to the through hole 107b. In this case, the U-shaped double-side tape 2114 may adhesively bond the scattering preventing sheet bearing surface 107g of the first frame 107 and the auxiliary scattering preventing sheet 2115 together. Further, all the air-permeable sheet 112, the scattering preventing sheet 2113, and the auxiliary scattering preventing sheet 2115 may be provided on the scattering preventing sheet bearing surface 107g side of the first frame 107.
Further, in the second embodiment, the scattering preventing sheet 2113 and the auxiliary scattering preventing sheet 2115 were adhesively bonded together by the U-shaped double-side tape 2114, but the present invention is not limited thereto. For example, in place of the double-side tape, the scattering preventing sheet 2113 and the auxiliary scattering preventing sheet 2115 may be adhesively bonded together by an adhesive or the like. Further, the shape of the double-side tape is not limited to the rectangular shape, but may be an L-shape, a V-shape, or the like, for example.
Further, in either of the above-described embodiment, the frame 150 was constituted by the first frame 107 and the second frame 117, but the present invention is not limited thereto. For example, the frame 150 may be constituted by a single member or three members or more.
Further, in either of the above-described embodiment, the first frame 107 and the second frame 117 were provided with the through holes 107b and 117c, respectively, but the present invention is not limited thereto. For example, the second frame 117 is not provided with the through hole 117c, and only the first frame 107 may be provided with the through hole 107b. That is, the through hole 107b may only be required to be provided in a certain place of the frame 150. In this case, the wall portion 117b of the second frame 117 may be omitted.
Further, in either of the above-described embodiments, the receiving port 109a was provided in the apparatus-side shutter 109, but the present invention is not limited thereto. For example, the receiving port 109a may be provided in a member different from the apparatus-side shutter 109, and the receiving port 109a may be shielded or opened by the apparatus-side shutter 109.
Further, in either of the above-described embodiments, the frame 150 and the developing container 32 were constituted as separate members, but the present invention is not limited thereto. That is, the frame 150 and the developing container 32 may be integrally formed with each other.
Further, in either of the above-described embodiments, the process unit 20 was mounted in the apparatus main assembly 2 so that exchange thereof is disabled, but the present invention is not limited thereto. That is, the process unit 20 may be mounted in the apparatus main assembly 2 so as to be detachably mountable to the apparatus main assembly 2.
According to the present invention, the toner supplying property can be improved.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications Nos. 2021-141732 filed on Aug. 31, 2021, and 2021-205884 filed on Dec. 20, 2021, which are hereby incorporated by reference herein in their entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-141732 | Aug 2021 | JP | national |
| 2021-205884 | Dec 2021 | JP | national |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17897565 | Aug 2022 | US |
| Child | 18628926 | US |
