Embodiments described herein relate generally to an image forming apparatus and a method for controlling an image forming apparatus including a fixing and decolorizing section.
There are known an image forming apparatus that performs image formation using a decolorizable toner and an erasing device that changes an image from a color developed state to a decolored state. The decolorizable toner used in such an image forming apparatus is decolorized when a color former compound and a color developer are disconnected by heat.
The erasing device is provided separately from the image forming apparatus. However, there is known a fixing device in the image forming apparatus also used as the erasing device taking into account space saving. In general, temperature necessary for decolorizing a toner is higher than temperature necessary for fixing the toner. Therefore, the fixing device also functioning as the erasing device operates as the erasing device by raising the temperature of the fixing device when the fixing device is about to perform an erasing operation.
However, if the temperature of the fixing device is once raised, since the fixing device is formed of a material having high heat accumulation properties such as rubber, it takes time to lower the temperature to the temperature suitable for fixing again. On the other hand, if the fixing is performed in a state in which the temperature does not sufficiently drop, excessive melting of the toner called high-temperature offset occurs. Therefore, even if a user attempts to perform copying or the like while a erasing operation is performed, the user has to wait until the temperature of the fixing device drops, leading to poor operability.
According to one embodiment, an image forming apparatus includes, an image forming section configured to form an image on a medium with a decolorizable toner, a fixing and decolorizing section configured to fix the image formed on the medium and to decolorize the image on the medium selectively, a heat generating section configured to heat the fixing and decolorizing section to first temperature during the fixing and to heat the fixing and decolorizing section to second temperature higher than the first temperature during the decolorizing, a count section configured to count time during which the image forming section doesn't perform an image forming after the image formation on the medium is finished through the fixing and a control section configured to control the heat generating section to heat the fixing and decolorizing section to the second temperature, when the time counted by the count section reaches the a predetermined threshold time.
An embodiment is explained below with reference to the accompanying drawings.
The printer section 4 includes a rotating photoconductive drum 12. The printer section 4 includes, around the photoconductive drum 12, a charging device 13 that uniformly charges the photoconductive drum 12 to negative polarity and a laser exposure device 14 that irradiates a laser beam, which is based on image data or the like from the scanner section 2, on the charged photoconductive drum 12 and forms an electrostatic latent image on the photoconductive drum 12. The printer section 4 includes a developing device 15 that supplies a toner serving as an image forming material to the electrostatic latent image on the photoconductive drum 12, a transfer device 16 that transfers a toner image formed on the photoconductive drum 12 onto a sheet P, which is an image recording medium, and a cleaner 17 that removes an untransferred toner remaining on the photoconductive drum 12.
The developing device 15 stores a two-component developer, which is a mixture of a toner and a magnetic carrier and supplies the toner to the electrostatic latent image on the photoconductive drum 12. The toner is a toner that is decolorized or erased by being heated to predetermined temperature. This decolorizable toner contains binder resin and a color material. The color material includes a color assuming compound and a color developing agent. When the decolorizable toner is fixed on a sheet, the color assuming compound and the color developing agent combine and develop a predetermined color, for example, blue. On the other hand, if an image formed with the decolorizable toner is heated to temperature higher than temperature during the fixing processing, the color assuming compound and the color developing agent are dissociated. The color assuming compound and the color developing agent lose the color and become invisible on the sheet. As an example, a toner that is fixed at 80° C. to 100° C. and decolorize by being heated to 130° C. to 150° C. is used.
In this embodiment, a capsule type thermal decolorizable toner formed by a chemical method explained below is used as the decolorizable toner.
Polyester resin was used as the binder resin. Resin atomized liquid was formed using polyester resin, an anion emulsifier, and a neutralizer and using a high-pressure homogenizer.
Atomized liquid was obtained by a method same as the method for the resin using rice WAX.
Leuko die: CVL (crystal violet lactone), color developing agent; 4-hydroxybenzonic acid benzyl, temperature control agent: lauric acid-4-benzyloxy phenyl ethyl
The binder resin, the WAX atomized liquid, the WAX dispersing liquid, and the toner were heated and melted and encapsulated by a well-known coacervation method. The encapsulated color material, toner binder resin dispersing liquid, and WAX dispersing liquid were condensed and fused using aluminum sulfate [Al2(SO4)3] and further cleaned and dried to obtain a toner. Silica and titanium oxide were externally added to the toner.
The explanation is continued with reference to
The paper feeding cassette 21 includes a pickup roller 24 that feeds a sheet at the top of the sheets stored in the paper feeding cassette 21. A separating and conveying roller 27 is provided to separate two or more sheets, which are fed by the pickup roller 24, one by one and conveys. Like the paper feeding cassette 21, pickup rollers 25 and 26 and separating and conveying rollers 28 and 29 are also respectively provided in the paper feeding cassette 22 and the recycle paper feeding cassette 23.
A sheet residual quantity sensor 150 is provided at the recycle paper feeding cassette 23 as shown in
The fixing and decolorizing device 5 includes a heat roller 51, which is a fixing member formed in a cylindrical shape, and a pressurizing belt 52, which is a pressurizing member that endlessly turns. The pressurizing belt 52 comes into contact with the outer circumferential surface of the heat roller 51 over a predetermined range and forms a fixing nip portion. As shown in
As shown in
The belt heat roller 54 is formed in a hollow roller shape. A halogen lamp 59 is incorporated in the belt heat roller 54.
In this embodiment, the diameter of the belt heat roller 54 is set to 20 mm, the diameter of the pressurizing roller 55 is set to 18 mm, and the width of the pressurizing pad 58 is set to 10 mm.
The surface temperature of the heat roller 51 is detected by a thermistor 61 set in contact with the outer circumferential surface of the heat roller 51. The surface temperature of the pressurizing belt 52 at the belt heat roller 54 is detected by a thermistor 62 set in contact with the outer circumferential surface of the pressurizing belt 52.
The heat roller 51 comes into contact with an unfixed toner image born on a sheet. Therefore, the heat roller 51 includes, for example, a fluorine resin PFA (tetrafluoroethylene perfluoroalkyl vinyl ether copolymer) layer having thickness of about 25 μm as a release layer on a roller substrate made of aluminum having thickness of 1.0 mm. The pressurizing belt 52, which is a pressurizing member, includes a silicone rubber layer having thickness of 200 μm on a belt substrate made of nickel having thickness of about 40 μm and includes a fluorine resin PFA layer having thickness of about 30 μm as a release layer on the silicone rubber layer.
As shown in
The halogen lamp 53 incorporated in the heat roller 51 includes two lamps, i.e., a center lamp 53A that heats the center in the length direction of the heat roller 51 and a side lamp 53B that heats both the ends in the length direction of the heat roller 51. The lamp 59 incorporated in the belt heat roller 54 heats the belt heat roller 54 over the entire length in the length direction. The center lamp 53A corresponds to, for example, the sheet width of an A4 portrait size long in the conveying direction. The heat roller side lamp 53B corresponds to, for example, the sheet width of an A4 landscape size long in a direction orthogonal to the conveying direction. The power of these three lamps is, for example, 300 W.
A center lamp switching element 63A, a side lamp switching element 63B, and a pressurizing belt lamp switching element 64 are respectively subjected to ON and OFF control, whereby electricity is supplied from a commercial alternating-current power supply to the center lamp 53A, the side lamp 53B, and the lamp 59.
The center lamp switching element 63A, the side lamp switching element 638, and the pressurizing belt lamp switching element 64 are subjected to ON and OFF control by a control section 65.
The thermistor 61 includes a center thermistor 61A that detects the surface temperature of the center portion in the elongated direction of the heat roller 51 and a side thermistor 61B that detects the surface temperature of one side end in the elongated direction of the heat roller 51. The thermistor 61 inputs temperature detection information of the center thermistor 61A and the side thermistor 61B to the control section 65. If a sheet on which a toner is fixed is, for example, a sheet of the A4 portrait size, an OFF period of the side lamp 53B is set long to prevent the temperature of both the ends of the heat roller 51 from rising more than necessary.
The thermistor 62 detects the surface temperature of the center portion in the width direction of the pressurizing belt 52 and inputs temperature detection information to the control section 65. The thermistors 61A, 61B, and 62 are connected to the control section 65 respectively via A/D converters not shown.
The set temperature of the heat roller 51 during fixing is 100° C. and the set temperature of the heat roller 51 during decolorizing is 130° C. The set temperature of the pressurizing belt 52 during fixing is 80° C. and the set temperature of the pressurizing belt 52 during decolorizing is 110° C.
The sheet having the toner fixed thereon by the fixing and decolorizing device 5 is nipped by a paper discharge roller pair 20 and discharged to the paper discharge section 30.
A main configuration of a control system of the MFP 1 according to this embodiment is shown in
The MFP 1 further includes a CPU 65, which is a control section, a ROM 202, a RAM 204, and a timer 206 besides the scanner section 2, the printer section 4, the control panel 100, the paper feeding cassettes 21 and 22, the recycle paper feeding cassette 23 and the sheet residual quantity sensor 150. These sections are connected via a system bus.
The CPU 65 controls the sections connected via the system bus. The ROM 202 has stored therein various control programs necessary for the MFP 1 to operate. The control programs are executed by the CPU 65. The RAM 204 is a memory that temporarily stores data generated during the execution of the control programs. The timer 206 counts time according to the execution of the control programs. The timer 206 counts, for example, an idle time that elapses after the MFP 1 finishes the image formation. In other words, the timer 206 counts time during which the printer section doesn't perform a new image forming operation after the MFP 1 finishes the previous image forming operation.
An image forming process and a decolorizing process by the MFP 1 are explained.
According to the start of the image forming process, in the printer section 4, the photoconductive drum 12 rotating in an arrow s direction at circumferential speed of 215 mm/sec is uniformly charged to −750 V by the charging device 13. A laser beam corresponding to document information is irradiated on the photoconductive drum 12 by the laser exposure device 14 to form an electrostatic latent image on the photoconductive drum 12. Subsequently, the electrostatic latent image is developed by the developing device 15 using the decolorizable toner. A toner image formed of the decolorizable toner is formed on the photoconductive drum 12.
On the other hand, a sheet is fed from the paper feeding cassette 21. The sheet is sent to the transfer device 16 by a registration roller pair 6 in synchronization with the formation of the toner image on the photoconductive drum 12. The toner image on the photoconductive drum 12 is transferred onto the sheet.
The sheet having the toner image transferred thereon is peeled off the photoconductive drum 12 and then sent to the fixing and decolorizing device 5. The surface temperature of the heat roller 51 of the fixing and decolorizing device 5 is controlled to be 100° C. The sheet is inserted through between the heat roller 51 and the pressurizing belt 52. The toner image is heated, pressurized, and fixed on the sheet. After the fixing and decolorizing device 5 finishes the fixing of the toner image formed with the decolorizable toner, the sheet is discharged to the paper discharge section 30 by the paper discharge roller pair 20.
After the transfer ends, a residual toner on the photoconductive drum 12 is cleaned by the cleaner 17. Residual charges on the photoconductive drum 12 are removed by a charge removing LED 18.
The decolorizing process is explained with reference to
When the user presses the decolorizing key 106 of the control panel 100 shown in
The decolorizing mode setting screen displays a message for requesting the user to select any one of three modes explained below.
A first mode is an automatic decolorizing mode in which, if MFP 1 does not perform image forming for a fixed time, for example, 30 minutes, the MFP 1 automatically conveys the used sheet from the recycle paper feeding cassette 23 to the fixing and decolorizing device 5 and performs decolorizing in the fixing and decolorizing device 5. If the user selects the automatic decolorizing mode, the user can input, from the liquid crystal panel 104, time from the end of the image forming until shift to a decolorizing mode and change the time. In this embodiment, the time for shift is 30 minutes.
A second mode is an interrupt decolorizing mode for performing decolorizing if the decolorizing is necessary. For example, if the user selects the interrupt decolorizing mode during copying, the decolorizing is started without delay after a copying job ends.
A third mode is a time designated decolorizing mode for designating time when decolorizing is started and time when the decolorizing is finished and performing the decolorizing in a designated period at night or the like.
Not only one mode but also plural modes among the three modes can be selected.
Processing at the automatic decolorizing mode is explained.
In
For five minutes after the image forming process ends, the CPU 65 sets the MFP 1 in a ready mode and maintains the surface temperature of the heat roller 51 at 100° C. and maintains the temperature of the pressurizing belt 52 at 80° C. If the CPU 65 determines that five minutes elapses (Y in ACT 5), the CPU 65 ends the ready mode and shifts to an energy saving mode (ACT 6). The energy saving mode is a mode for maintaining the temperature of the heat roller 51 and/or the pressurizing belt 52 lower than temperatures in a fixing mode and the ready mode to lower the temperature of the fixing and decolorizing device 5. In this embodiment, the CPU 65 stops the heating of the heat roller 51 and continues the heating of only the belt heat roller 54 to heat pressurizing belt 52 (ACT 7). The temperature of the pressurizing belt 52 is 80° C.
If twenty-five minutes further elapse after the shift to the energy saving mode while a print signal is not received, i.e., thirty minutes elapse after the print ends (Y in ACT 8), the CPU 65 determines that time during which image formation is not performed exceeds a threshold of 30 minutes set in advance and detects, with a sheet residual quantity sensor 150, whether sheets are stored in the recycle paper feeding cassette 23. As a result of the detection, if the CPU 65 detects that used sheets are stored in the recycle paper feeding cassette 23 (Y in ACT 9), the CPU 65 ends the energy saving mode (ACT 10) and starts heating of the heat roller 51 and the belt heat roller 54 in order to switch the energy saving mode to the automatic decolorizing mode (ACT 11). If sheets are absent in the recycle paper feeding cassette 23 (N in ACT 9), the CPU 65 ends the processing without shifting to the decolorizing mode (ACT 15) and switches the MFP 1 to, as a sleep mode, a mode for stopping the heating of the pressurizing belt 52 as well. In other words, the CPU 65 prohibits a temperature rise of the heat roller 51 if sheets are absent in the recycle paper feeding cassette 23.
The CPU 65 may execute decolorizing processing when the sheets are present in equal to or more than a fixed quantity.
As explained above, according to a detection result of the sheet residual quantity sensor 150, when the CPU 65 detects that a quantity of sheets stored in the recycle paper feeding cassette 23 is less than the fixed quantity, the CPU 65 does not execute the decolorizing mode. In other words, the CPU 65 prohibits the heating of a fixing and decolorizing device earlier when a quantity of sheets stored in the recycle paper feeding cassette 23 is less than the fixed quantity than when a quantity of sheet stored in the recycle paper feeding cassette is equal to or more than the fixed quantity.
When the CPU 65 detects, during the ready mode in five minutes after ending the image forming process (ACT 4), that sheets are absent in the recycle paper feeding cassette 23 or a sheet quantity is less than the fixed quantity, after ending the ready mode, the CPU 65 may immediately shift to the sleep mode without entering the energy saving mode.
If the temperature of the heat roller 51 reaches 130° C. and the temperature of the pressurizing belt 52 reaches 110° C. (ACT 11), the CPU 65 shifts to the automatic decolorizing mode (ACT 12). In the automatic decolorizing mode, the CPU 65 starts conveyance of a used sheet from the recycle paper feeding cassette 23 to the fixing and decolorizing device 5 (ACT 13). At this point, although the photoconductive drum 12 of the printer section 4 rotates, toner image formation on the photoconductive drum 12 is not performed.
The sheet conveyed from the recycle paper feeding cassette 23 via the printer section 4 is heated by the fixing and decolorizing device 5, whereby a toner on the sheet is decolorized. The sheet bearing the decolorized toner is discharged to the paper discharge section 30 by the discharge roller pair 20. If the sheet residual quantity sensor 150 detects that sheets are absent in the recycle paper feeding cassette 23 (N in ACT 14), the CPU 65 ends the automatic decolorizing mode (ACT 15) and enters the sleep mode.
Instead of entering the sleep mode, after ending the decolorizing mode, the CPU 65 may return to the ready mode, and may maintain the heat roller 51 at 100° C. and maintain the pressurizing belt 52 at 80° C. to prepare for the next print.
A processing flow of processing performed by the CPU 65 when a print operation is received during a decolorizing operation is shown in
If the CPU 65 receives a image forming signal or print signal during the decolorizing operation (Y in ACT 21), the CPU 65 detects, with a not-shown sheet conveyance sensor, whether all used sheets fed from the recycle paper feeding cassette 23 are discharged to the discharge section 30 of the MFP 1. If the CPU 65 determines that all the sheets are discharged (Y in ACT 22), even if sheets remain in the recycle paper feeding cassette 23, the CPU 65 ends the automatic decolorizing mode. First, the CPU 65 sets the temperature of the heat roller 51 to 100° C. (ACT 23). The CPU 65 sets the temperature of the pressurizing belt 52 to 80° C. Since the temperature of the heat roller 51 is set to 130° C. and the temperature of the pressurizing belt 52 is set to 110° C. during decolorizing, the CPU 65 waits for the temperatures of the heat roller 51 and the pressurizing belt 52 to drop. At this point, in order to quickly lower the temperature of the heat roller 51, the heat roller 51 and the pressurizing belt 52 may be spaced apart from each other. If the CPU 65 detects that the temperature of the heat roller 51 drops to 100° C. and the temperature of the pressurizing belt 52 drops to 80° C., the CPU 65 shifts to the print mode (ACT 24) and starts image formation. After finishing the image formation, as explained with reference to
According to this embodiment, it is possible to automatically start decolorizing process according to a state of the MFP 1. If MFP 1 is not used for predetermined time, the MFP 1 allows an increase in the temperature of the heat roller 51. Therefore, when print is frequently performed, a temperature rise of the heat roller 51 is suspended. Therefore the operability of the MFP 1 is improved. Since the MFP 1 includes the energy saving mode and performs the shift from the energy saving mode to the decolorizing mode, heating power to heat the heating and decolorizing device 5 can be reduced compared with shifting to the decolorizing mode from a power OFF mode or sleep mode.
The automatic decolorizing mode is explained above. However, the interrupt decolorizing mode and the time designated decolorizing mode can also be selected in addition to the automatic decolorizing mode.
If the interrupt decolorizing mode is selected, the CPU 65 controls mode shifting to decolorizing mode immediately after a pending job is finished. The temperature of the heat roller 51 rises to 130° C. In this case, when the print is necessary immediately after decolorizing mode, the user has to wait until the temperature of the heat roller 51 drops.
In the time designated decolorizing mode, the user designates decolorizing start time and decolorizing end time from the liquid crystal panel 104. Between the decolorizing start time and the decolorizing end time, decolorizing process is performed. It is possible to prohibit to start the decolorizing process when sheets are absent in the recycle paper feeding cassette 23.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This application is based upon and claims the benefit of U.S. Provisional Application No. 61/496,699, filed on Jun. 14, 2011; the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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61496699 | Jun 2011 | US |