Image forming apparatus and method for detecting separated state of transfer unit

Abstract

An image forming apparatus has a structure in which a toner image formed in an electrophotographic process is transferred from an intermediate transfer belt to a member to be transferred. The apparatus includes a secondary transfer roller that becomes a pressure contact state with respect to the intermediate transfer belt to make it perform a transfer process and can move between the pressure contact state and a separated state, and a press and separation driving device for driving the secondary transfer roller to become the pressure contact state and the separated state. The pressure contact state or the separated state of the secondary transfer roller is detected in accordance with a variation of an output of an IDC sensor for detecting a state of a bare surface of the intermediate transfer belt.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagram showing a general structure of an image forming apparatus according to an embodiment of the present invention.

FIG. 2 is a diagram showing an example of a structure of a press and separation driving device.

FIG. 3 is a diagram showing an example of a structure of the press and separation driving device.

FIG. 4 is a diagram showing an example of a toner patch.

FIG. 5 is a block diagram of an operation for stabilization.

FIGS. 6A and 6B show schematically a moving structure of an IDC sensor.

FIG. 7 is a graph showing distance characteristics of the IDC sensor.

FIG. 8 is a timing chart showing a press and separation detection operation.

FIG. 9 is a flowchart showing an example of an operation for detecting a separated state performed by the press and separation detection device.

FIG. 10 is a flowchart showing an example of an operation for detecting a pressure contact state performed by the press and separation detection device.

FIG. 11 is a flowchart showing an example of a control of an NIP width performed by using a sensor output signal S3.

FIGS. 12A and 12B show schematically another example of the moving structure of the IDC sensor.

FIGS. 13A and 13B show schematically an example of the case where the IDC sensor is attached fixedly.

Claims

1. An image forming apparatus having a structure in which a toner image formed in an electrophotographic process is transferred from an image carrier to a member to be transferred, the apparatus comprising: a transfer unit that becomes a pressure contact state with respect to the image carrier to make the image carrier perform a transfer process and can move between the pressure contact state and a separated state; anda press and separation driving device for driving the transfer unit to become the pressure contact state and the separated state, whereinthe pressure contact state or the separated state of the transfer unit is detected in accordance with a variation of an output of a detector for detecting a state of a bare surface of the image carrier.

2. An image forming apparatus having a structure in which a toner image formed in an electrophotographic process is transferred from an image carrier to a member to be transferred, the apparatus comprising: a density detector for detecting a density of a toner image in the image carrier;a transfer unit that becomes a pressure contact state with respect to the image carrier to make the image carrier perform a transfer process and can move between the pressure contact state and a separated state; anda press and separation driving device for driving the transfer unit to become the pressure contact state and the separated state, whereinthe density detector is provided so that a position or a posture thereof with respect to the image carrier is altered along with a movement of the transfer unit by the press and separation driving device, and a pressure contact state or a separated state of the transfer unit is detected by the density detector based on a variation of an detection output of a bare surface state of the image carrier.

3. The image forming apparatus according to claim 2, wherein the density detector is an optical sensor for detecting a quantity of light reflected by the surface of the image carrier and outputting the same.

4. The image forming apparatus according to claim 2, wherein the press and separation driving device drives again the transfer unit to be the separated state if the output of the density detector does not indicate the separated state when a predetermined time has passed after the press and separation driving device drove the transfer unit to be the separated state.

5. The image forming apparatus according to claim 2, wherein a signal indicating an abnormal state is outputted if the output of the density detector does not indicate the separated state when a predetermined time has passed after the press and separation driving device drove the transfer unit to be the separated state or when the press and separation driving device has driven the transfer unit to be the separated state a predetermined number of times.

6. The image forming apparatus according to claim 2, wherein a NIP width of the image carrier and the transfer unit is controlled in accordance with the output of the density detector.

7. An image forming apparatus having a structure in which a toner image formed in an electrophotographic process is transferred from an image carrier to a member to be transferred, the apparatus comprising: a transfer unit that becomes a pressure contact state with respect to the image carrier to make the image carrier perform a transfer process and can move between the pressure contact state and a separated state; anda press and separation driving device for driving the transfer unit to become the pressure contact state and the separated state, whereinthe pressure contact state or the separated state of the transfer unit is detected in accordance with a variation of an output of a detector for detecting a state of a bare surface of the transfer unit.

8. A method for detecting a separated state of a transfer unit in an image forming apparatus having a structure in which a toner image formed in an electrophotographic process is transferred from an image carrier to a member to be transferred that becomes a pressure contact state with respect to the image carrier to make the image carrier perform a transfer process, wherein the pressure contact state or the separated state of the transfer unit is detected based on a variation of an output of a detector for detecting a bare surface state of the image carrier.

9. A method for detecting a separated state of a transfer unit in an image forming apparatus having a structure in which a toner image formed in an electrophotographic process is transferred from an image carrier to a member to be transferred that becomes a pressure contact state with respect to the image carrier to make the image carrier perform a transfer process, the method comprising the steps of: attaching a density detector for detecting a density of the toner image on the image carrier in such a way that a position or a posture of the density detector with respect to the image carrier is altered along with a movement of the transfer unit by the press and separation driving device; anddetecting the pressure contact state or the separated state of the transfer unit based on a variation of a detection output of a bare surface state of the image carrier by the density detector.