1. Field of the Invention
The present invention relates to an image forming apparatus in which visibility of a sheet path in a main body frame is improved for jam countermeasures or the like, and an operation method of the image forming apparatus.
2. Description of the Related Art
In an image forming apparatus such as a laser printer or a digital copier, as disclosed in JP-A-2007-219420, a so-called automatic duplex unit (ADU) is provided to reverse a sheet one side of which is printed and to again convey it to an image forming section, so that both sides of the sheet can be printed.
In general, in this kind of image forming apparatus, a specified image is transferred in an image forming section to a sheet fed one by one from a sheet feeding section, and the image transferred to the sheet is fixed by a fixing section. The sheet on which the image is fixed is ejected to a specified sheet ejection section, or is not ejected but is switched back and is sent to an automatic duplex unit. The sheet is again sent from the automatic duplex unit to the image forming section, and a specified image is printed also on the opposite side.
In the image forming apparatus as stated above, a relay unit is required which includes a conveyance switching mechanism for guiding the sheet after fixing from the fixing section to the specified sheet ejection section or for switching back it. Besides, an intermediate unit is also required which guides the sheet switched back from the relay unit to the automatic duplex unit. As stated above, there are plural sheet paths after the fixing, and these are suitably switched and used, and accordingly, a so-called jam can occur in which the sheet is jammed along the path in the middle of conveyance.
Here, since each of the relay unit and the automatic duplex unit can be constructed in one unit, it is easy that they can be constructed to be capable of being pulled out to the outside from the main body frame or can be constructed to be capable of being detached from the main body frame. Thus, even if a jam occurs in these sheet paths, a jam processing can be easily performed in the outside of the main body frame, not the narrow portion in the main body frame, without receiving spatial restriction.
On the other hand, a fixing section includes a high temperature fixing roller and is hard to handle, and is, together with power source lines for a heat source and switches for those, mounted in the main body frame. Besides, as described above, the intermediate unit is for guiding the sheet switched back by the relay unit to the automatic duplex unit, and is disposed near the fixing section because of the arrangement of the respective parts. Thus, it is difficult that the intermediate unit is construct to be capable of being pulled out to the outside of the main body frame, and is, together with the fixing section, fixed and placed in the main body frame also in view of the improvement of safety.
In the image forming apparatus having the structure as stated above, when a jam occurs, for the purpose of facilitating jam handling and maintenance, the relay unit is pulled out to the outside of the main body frame, and the automatic duplex unit is detached from the main body frame. A checker uses the space generated in the main body frame by the pulling out and the detaching of these to check a sheet path of the intermediate unit remaining in the main body frame, and performs the jam processing as the need arises.
However, since a guide member to guide the sheet switched back to the automatic duplex unit is provided along the sheet path in the intermediate unit, the visibility of the sheet path is bad, and there is a problem that even if a sheet remains in the intermediate unit by the occurrence of a jam, this is difficult to find, and the workability of the jam processing is bad.
It is an object of the present invention to provide an image forming apparatus in which the visibility of a sheet path of an intermediate unit remaining in a main body frame is improved, and a jam processing is facilitated, and an operation method of the image forming apparatus.
According to an aspect of the invention, an image forming apparatus includes a main body frame; a sheet feeding section that is provided in the main body frame and feeds a sheet one by one; an image forming section that is provided in the main body frame and transfers a specified image to the sheet fed from the sheet feeding section; a fixing section that is provided in the main body frame and fixes the image transferred to the sheet by the image forming section; a relay unit that is provided in the main body frame to be capable of being pulled out, and includes a conveyance switching mechanism to eject the sheet on which the image is fixed by the fixing section to a specified sheet ejection section or to switch back it without ejecting; an intermediate unit that is, together with the fixing section, fixed and placed in the main body frame, and guides the sheet switched back by the relay unit toward a specified direction; an automatic duplex unit that is mounted to the main body frame to be capable of being detached therefrom, and guides the switched back sheet guided by the intermediate unit to the image forming section; a guide member that is provided in the intermediate unit, is constructed to be capable of being opened and closed between a specified guide position for the switched back sheet and an open position opposite to the guide position, and always receives a spring force toward the open position; and an opening and closing mechanism that is provided in the intermediate unit, moves, when the automatic duplex unit is mounted to the main body frame, the guide member to the guide position by contact with a pressing body of the automatic duplex unit side, and opens, when the automatic duplex unit is detached from the main body frame, the guide member to the open position by the spring force.
Besides, according to another aspect of the invention, an operation method of an image forming apparatus includes the steps of: pulling out, from a main body frame, a relay unit which can switch back a sheet by a conveyance switching mechanism after transferring a specified image by an image forming section to the sheet fed one by one from a sheet feeding section provided in the main body frame and fixing the transferred image to the sheet by a fixing section; detaching, from the main body frame, an automatic duplex unit which guides the switched back sheet in a specified direction toward the image forming section, the sheet being switched back by the relay unit and being taken in by an intermediate unit fixed and placed, together with the fixing section, in the main body frame; moving a guide member, which is provided in the intermediate unit, is constructed to be capable of being opened and closed between a specified guide position for the switched back sheet and an open position opposite to the guide position, and always receives a spring force toward the open position, to the guide position by contact of an opening and closing mechanism provided in the intermediate unit with a pressing body of the automatic duplex unit side when the automatic duplex unit is mounted to the main body frame; and opening the guide member to the open position by the spring force when the automatic duplex unit is detached from the main body frame.
Hereinafter, embodiments of the invention will be described in detail with reference to the accompanying drawings.
Besides, as shown in
Next, a structure in the main body frame 12 will be described with reference to
The relay unit 17 is disposed at the downstream side (left side in the drawing) of the fixing section 24 and between the first sheet ejection section 19 and the second sheet ejection section 20, and is constructed to be capable of being pulled out to the front side of the main body frame 12 as shown in
In the image forming apparatus having the structure as stated above, when a jam occurs, for the purpose of facilitating jam processing and maintenance, the relay unit 17 is pulled out to the outside of the main body frame 12 and the jam processing is performed. Further, the automatic duplex unit 18 is detached from the main body frame 12 and the jam processing is performed in the external wide space.
However, since the intermediate unit 25, together with the fixing section 24, remains in the main body frame 12, the checking work of jam existence and the jam processing work must be performed in the dark and narrow space in the main body frame 12, and the workability is bad. Especially, since a guide member to guide the switched back sheet to the automatic duplex unit 18 is provided, the visibility from the outside is bad, and the checking work and the processing work at the time of occurrence of the jam are difficult.
Then, in the invention, a new structure is added in order to facilitate the checking work and the processing work at the time of jam occurrence. Hereinafter, a specific structure for that, together with the detailed structures of the respective sections, will be described.
The sheet feeding section 22 takes out a sheet one by one from one of plural sheet feeding cassettes 27 stacked and disposed at the lower part in the main body frame 12 and feeds the sheet to the image forming section 23 disposed above that. The sheet feeding section 22 includes a pickup roller 27a to take out the sheet from the sheet feeding cassette 27, a separating roller 27b, a conveyance roller 27c, and a register roller pair 28, and these constitute a sheet feed mechanism. A manual feed mechanism 31 is provided near the sheet feeding section 22, and a manual feed pickup roller 31b and a manual feed separating roller 31c are provided between a manual feed tray 31a and the register roller pair 28.
The image forming section 23 forms a color image by a four-tandem system. The image forming section 23 includes four sets of image forming stations 41Y, 41M, 41C and 41K of yellow (Y), magenta (M), cyan (C) and black (K) disposed in parallel along the lower side of an intermediate transfer belt 40.
The respective image forming stations 41Y, 41M, 41C and 41K include photoconductive drums 42Y, 42M, 42C and 42K. Charging chargers 43Y, 43M, 43C and 43K, developing devices 44Y, 44M, 44C and 44K, and photoconductive cleaning devices 46Y, 46M, 46C and 46K are disposed around the photoconductive drums 42Y, 42M, 42C and 42K along a rotation direction of an arrow m direction. Exposure beams from a laser exposure device 47 is irradiated to the photoconductive drums 42Y, 42M, 42C and 42K between the charging chargers 43Y, 43M, 43C and 43K and the developing devices 44Y, 44M, 44C and 44K, and electrostatic latent images are formed on the photoconductive drums 42Y, 42M, 42C and 42K. That is, the laser exposure device 47 forms the electrostatic latent images on the photoconductive drums 42Y, 42M, 42C and 42K based on image data read from an original document by the scan section 14.
The developing devices 44Y, 44M, 44C and 44K respectively include two-component developers made of toners of yellow (Y), magenta (M), cyan (C) and black (K) and carriers, and supply the toners to the electrostatic latent images on the photoconductive drums 42Y, 42M, 42C and 42K.
The intermediate transfer belt 40 is stretched by a backup roller 51, a driven roller 50 and first to third tension rollers 52 to 54. The intermediate transfer belt 40 is opposite to and in contact with the photoconductive drums 42Y, 42M, 42C and 42K. Primary transfer rollers 48Y, 48M, 48C and 48K to primarily transfer toner images on the photoconductive drums 42Y, 42M, 42C and 42K to the intermediate transfer belt 40 are provided at positions where the intermediate transfer belt 40 is opposite to the photoconductive drums 42Y, 42M, 42C and 42K. The primary transfer rollers 48Y, 48M, 48C and 48K are respectively conductive rollers, and primary transfer bias voltages are applied to the respective primary transfer sections.
A secondary transfer roller 57 is disposed at a secondary transfer section as a transfer position where the intermediate transfer belt 40 is supported by the backup roller 51. In the secondary transfer section, the backup roller 51 is a conductive roller, and a specified secondary transfer bias is applied. When the sheet of the print object passes through between the intermediate transfer belt 40 and the secondary transfer roller 57, the toner image on the intermediate transfer belt 40 is secondarily transferred onto the sheet. After the secondary transfer is ended, the intermediate transfer belt 40 is cleaned by a belt cleaner 40a.
Here, the register roller 28 sends the sheet to between the intermediate transfer belt 40 and the secondary transfer roller 57 at the timing synchronous with the transfer operation of the image to the sheet by the intermediate transfer belt 40 and the secondary transfer roller 57.
The fixing section 24 includes a heat roller 24a for heat fixation and a pressure roller 24b coming in contact with the heat roller 24a. The image transferred to the sheet is fixed by the heat roller 24a and the pressure roller 24b. As stated above, the fixing section 24 includes the high temperature heat roller for fixation, and is, together with not-shown power source lines for heat source and switches for them, fixed and placed in the main body frame 12. Besides, a guide member 26 to guide the sheet subjected to the fixing process to the subsequent relay unit is provided above the heat roller 24a and the pressure roller 24b in the fixing section 24. The guide member 26 is pivotably supported so that one end edge (right end edge in the drawing) can be rotated, and is rotated clockwise in the drawing around a pivoted point, so that a space between the heat roller 24a and the pressure roller 24b can be visually recognized from above in the drawing, and it is possible to confirm whether a sheet is jammed therebetween.
The relay unit 17 has a function to eject the sheet on which the image is fixed by the fixing section 24 to one of the sheet ejection sections 19 and 20, or to switch back the sheet and to send it to the intermediate unit 25 side without ejecting it to the sheet ejection section 19 or 20. That is, a pair of sheet eject drive rollers 61 are provided at an inlet portion (right end part in the drawing), and plural pairs of conveyance rollers 62 are disposed on straight lines between the inlet portion and the first sheet ejection section 19 and between the inlet portion and the second sheet ejection section 20.
Besides, a first guide member 63 and a second guide member 64 are provided as a sheet conveyance path switching mechanism in the relay unit 17.
The first guide member 63 is disposed just after the pair of sheet eject drive rollers 61, and the left end edge in the drawing is rotatably supported. The structure is made such that by this rotation, it can be stopped in a state where its right end edge is inclined obliquely upward in the drawing, and a state where the right end edge is inclined obliquely downward although not shown. The second guide member 64 is disposed on the sheet path to the first sheet ejection section 19, and its left end edge in the drawing is rotatably supported. The structure is made such that by this rotation, it can be stopped in a state where the right end edge is inclined obliquely upward in the drawing, and a state where it is inclined obliquely downward although not shown.
In the relay unit 17, when the sheet after fixing is ejected to the second sheet ejection section 20, the first guide member 63 is inclined obliquely right upward as shown in the drawing. In this state, the sheet sent from the pair of sheet eject drive rollers 61 to the left in the drawing is guided by this first guide member 63 to the sheet path side (obliquely left downward in the drawing) to the second sheet ejection section 20, is sent to the left in the drawing by the plural pairs of conveyance rollers 62 provided along the sheet path, and is ejected to the second sheet ejection section 20.
Besides, when the sheet after fixing is ejected to the sheet ejection section 19, the first guide member 63 and the second guide member 64 are respectively inclined obliquely right downward. In this case, the sheet sent to the left in the drawing from the pair of sheet eject drive rollers 61 is guided to the sheet path side (obliquely upward in the drawing) to the first sheet ejection section 19, and is sent left upward in the drawing by the plural pairs of conveyance rollers 62 provided along the sheet path. At this time, since the second guide member 64 is also inclined obliquely right downward in the drawing, the sheet passes the upper surface of the second guide member 64 and is ejected to the first sheet ejection section 19.
When the sheet after fixing is switched back, the first guide member 63 is inclined obliquely right downward in the drawing, and the second guide member 64 is inclined obliquely right upward as shown in the drawing. In this case, the sheet sent from the pair of sheet eject drive rollers 61 to the left in the drawing is guided to the sheet path side (obliquely left upward in the drawing) to the first sheet ejection section 19 by the first guide member 63, and is sent left upward in the drawing by the plural pairs of conveyance rollers 62 provided along the sheet path. However, since the second guide member 64 is inclined obliquely right upward in the drawing, the leading end of the sheet during conveyance is guided by the lower surface of the second guide member 64, and enters a hold space formed under the first sheet ejection section 19. Accordingly, the sheet is not ejected to the first sheet ejection section 19.
In this state, when the trailing end of the sheet during conveyance passes the upper surface of the first guide member 63, the rotation direction of the conveyance roller 62 is reversed, and the first guide member 63 is inclined obliquely right upward as shown in the drawing. By this operation, the sheet moved to the left in the drawing is inverted and moved to the right in the drawing. That is, the so-called switch back operation is performed. At this time, since the first guide member 63 is inclined obliquely right upward in the drawing, the leading end of the switched back sheet is guided by the upper surface of the first guide member 63, and is sent into the intermediate unit 25.
The intermediate unit 25 includes a pair of feed rollers 65 which take in the switched back sheet and send it to the right in the drawing, and a guide member 66 to guide the sheet to the automatic duplex unit 18 positioned at the right in the drawing.
The automatic duplex unit 18 includes plural pairs of conveyance rollers 67 to convey the switched back sheet guided by the intermediate unit 25 downward in the drawing. The sheet conveyed downward in the automatic duplex unit 18 is sent to the upstream side of the register roller 28, and is again sent to the image forming section 23 by the register roller 28. A specified image is transferred to the surface opposite to the previous one.
Here, the relay unit 17 is constructed to be capable of being pulled out in the direction orthogonal to the sheet surface of
Besides, as shown in
On the other hand, as described before, the intermediate unit 25 intervenes between the relay unit 17 and the automatic duplex unit 18, and as shown in
However, the upper part of the intermediate unit 25 is covered with the scan unit 14, and the guide member 66 is provided along the sheet path. Thus, in this structure, the visibility of the sheet path portion where a jam occurs is very bad, and the jam processing is difficult.
Then, the guide member 66 provided in the intermediate unit 25 is constructed to be rotatable around the pivoted point of the left end part in the drawing, and is constructed to be capable of being opened and closed between a specified guide position (almost horizontal state in the drawing) for the switched back sheet and an open position (state where it is inclined obliquely right upward in the drawing) opposite to the guide position. Then, the structure is made such that the opening and closing operation is automatically performed based on whether or not the automatic duplex unit 18 is mounted to the main body frame 12. That is, when the automatic duplex unit 18 is mounted to the main body frame 12 as shown in
As stated above, as shown in
Next, a mechanism to open and close the guide member 66 will be described in detail.
That is, an opening and closing mechanism 70 of the guide member 66 is provided on the side of the intermediate unit 25 at the front side in
As shown in
The opening and closing mechanism 70 includes the pivoted shaft 73 and is constructed around the support frame 74. The pivoted shaft 73 includes a plane section 73a at a part of its outer periphery, and is attached to the guide member 66 side so that the rotation force can be transmitted by the plane section 73a. Besides, as shown in
Here,
In this case, the guide member 66 is constructed not to rotate to exceed the specified guide position. For example, as shown in
On the other hand, since the opening and closing mechanism 70 causes the guide member 66 to perform the closing operation to the guide position by mounting of the automatic duplex unit 18 to the main body frame 12, according to the way of pressing the automatic duplex unit 18, the operation amount to the guide member 66 by the contact with the pressing body 71 of the automatic duplex unit 18 side is generated to exceed the operation stroke to the specified guide position. However, since the guide member 66 is constructed not to rotate to exceed the specified guide position as described above, when the link member 75 and the guide member 66 are coupled rigidly, there is a possibility that the coupling portion is damaged. Then, a transmission force interrupt section is provided at the coupling portion between the link member 75 and the guide member 66, so that when the link member 75 rotates to exceed the specified rotation angle, the rotation force exceeding the intended rotation angle is not transmitted to the guide member 66. That is, the transmission force interrupt section is a mechanism to prevent the operation force exceeding the operation stroke from being transmitted to the guide member 66 when the operation amount (press amount) by the pressing body 71 exceeds the operation stroke of the guide member 66 to the specified guide position.
As shown in
The pivoted shaft 73 always receives the clockwise, in the drawing, rotation force, by the acting force of the spring 76 applied to the integrally coupled link member 75, and as shown in
However, when the press amount by the pressing body 71 is excessive, also after this, the pivoted shaft 73 continues to rotate counterclockwise in the drawing. In this case, since the plane section of the coupling hole 78 in contact with the plane section 73a of the pivoted shaft 73 includes the two surfaces 78b1 and 78b2 of 180° or more, until the plane section 73a of the pivoted shaft 73 comes in contact with the other surface 78b2 after it is separated from the one surface 78b1, the rotation of the pivoted shaft 73 is allowed as shown in
In the embodiment, the mechanism to detach the automatic duplex unit 18 from the main body frame 12 is constructed such that it is moved in parallel to the outside of the main body frame 12 by the guide arm 38 provided between itself and the main body side, however, the invention is not limited to the structure as stated above. For example, although not shown, a structure may be made such that the lower part of the automatic duplex unit 18 is rotatably attached to the main body frame by a hinge mechanism, and the upper part of the automatic duplex unit 18 can be attached to and detached from the main body frame 12 by this rotation.
In the invention, further, as shown in
In this case, it is preferable that the irradiation direction of the light emitting element 80 is set to the same direction as the visual recognition direction to the sheet path from the outside of the main body frame 12. For example, when the automatic duplex unit 18 is detached from the main body frame 12 and the sheet path portion where the guide member 66 is opened is visually recognized from the outside of the main body frame 12 by using the open space, the irradiation direction of the light emitting element 80 is set to the same direction as the visual recognition direction, that is, the direction to the sheet path. When setting is made in this way, the worker is not dazzled and the sheet path is irradiated, and accordingly, the checking work or the processing work to the jam is facilitated.
The attachment position of the light emitting element 80 is not limited to the position of
Besides, a window to enable a peripheral portion of a sheet path in the intermediate unit to be visually recognized from the outside may be provided in a portion of the main body frame 12 covering the intermediate unit 25 from the outside. In general, the intermediate unit 25, together with the fixing section 24, is attached to the inside of the column 12b constituting the main body frame 12. Accordingly, for example, as shown in
This application is a continuation of U.S. patent application Ser. No. 12/209,001, filed Sep. 11, 2008 which is based upon and claims the benefit of priority from U.S. provisional Application Ser. No. 60/972,737, filed on Sep. 14, 2007, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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60972737 | Sep 2007 | US |
Number | Date | Country | |
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Parent | 12209001 | Sep 2008 | US |
Child | 13007494 | US |