The present application is based on and claims priority from Japanese Patent Application No. 2011-050073, filed on Mar. 8, 2011, the disclosure of which is hereby incorporated by reference in its entirety.
1. Technical Field
The present invention relates to an image-forming apparatus such as a printer, facsimile or copier, to which a developer from a powder container is supplied, and to a powder container to be used therein.
2. Description of the Related Art
A known image-forming apparatus is configured to visualize an electrostatic latent image formed on a latent image carrier by a development device using a toner. In such an image-forming apparatus, the toner in the development device is consumed in order to form an image. For this reason, such an image-forming apparatus includes a toner supplier which supplies a toner to the development device from a toner container.
Such an image-forming apparatus includes the development device and the toner supplier integrally formed as a process cartridge module which moves in a predetermined direction in response to the opening and closing of a cover (door) provided in a portion housing the process cartridge module (refer to Japanese Patent Publication No. 4317313). Therefore, the predetermined direction is set to a direction which moves the process cartridge module on the side of the cover opening direction while separating a magnetic roller of the development device from a photoconductive drum. In this way, the components including the toner container in the process cartridge module can be easily replaced while preventing damage to the photoconductive drum.
However, in this image-forming apparatus, it is necessary to remove the toner container from the process cartridge module or to load therein the toner container by moving the process cartridge module while opening and closing the cover so as to replace the toner container. This may require a large force to be applied for the removing and loading operations of the toner container including the opening and closing operations of the cover, and also may cause spreading of the toner while removing and loading the toner container. These factors could contribute to a decrease in operability, specifically when a large toner container is used.
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an image-forming apparatus in which a toner container cab be more easily replaced.
One embodiment of the present invention relates to an image-forming apparatus, including: a development device configured to form a visualized image with a developer; a powder supplier configured to supply the developer from a powder container to the development device; and a housing in which the powder supplier and the development device are housed, wherein a loading preparation position which allows the powder container to be placed from an outside of the housing and a loading position which enables the developer to be supplied to the development device from the powder container are set in the powder supplier, and the powder supplier includes a loading drive mechanism configured to move the powder container in a central axis line direction between the loading preparation position and the loading position while rotating the powder container about the central axis line of the powder container.
The accompanying drawings are included to provide further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate an embodiment of the invention and, together with the specification, serve to explain the principle of the invention.
Hereinafter, each embodiment of an image-forming apparatus according to the present invention will be described with reference to the drawings.
A configuration of an image-forming apparatus 100 as one example of the image-forming apparatus according to the present invention will be described with reference to
The image-forming apparatus 100 of Embodiment 1 is a color printer, and is housed in a boxing housing 110 as illustrated in
The image-forming apparatus 100 (housing 110) includes an intermediate transfer unit 15. The intermediate transfer unit 15 is provided below the toner container housing 31. The intermediate transfer unit 15 includes an intermediate transfer belt 8, four primary transfer bias rollers 9Y, 9M, 9C, 9K, an intermediate transfer cleaner 10, a secondary transfer backup roller 12, a cleaning backup roller 13 and a tension roller 14. The intermediate transfer belt 8 of the intermediate transfer unit 15 is stretched by three rollers 12-14 to be supported, and endlessly moves in the arrow direction by the rotation of the secondary transfer backup roller 12. Image-forming units 6Y, 6M, 6C, 6K corresponding to respective colors (yellow, magenta, cyan, black) are disposed in parallel to face the intermediate transfer belt 8.
The image-forming unit 6Y corresponding to yellow will be described below. This image-forming unit includes a photoconductor drum 1Y, a charging section 4Y disposed around the photoconductor drum 1Y, a development device 5Y (development section), a cleaner 2Y and a not shown neutralization section as illustrated in
The photoconductor drum 1Y rotates in the clockwise direction in a front view of
Then, the surface of the photoconductor drum 1Y reaches a position facing the development device 5Y, and the electrostatic latent image is developed (visualized) in that position to form a yellow toner image (development step). After the development step, the surface of the photoconductor drum 1Y reaches a position facing the intermediate transfer belt 8 and the primary transfer bias roller 9Y, and the toner image on the photoconductor drum 1Y is transferred to the intermediate transfer belt 8 (primary transfer step). Herein, untransferred toner slightly remains on the surface of the photoconductor drum 1Y.
Thereafter, the surface of the photoconductor drum 1Y reaches a position facing the cleaner 2Y, and an untransferred toner remaining in that position is mechanically collected by a cleaning blade 2a (cleaning step). Finally, the surface of the photoconductor drum 1Y reaches a position facing a not shown neutralization section, and a residual potential is eliminated in that position. In this way, the image-forming process on the photoconductor drum 1Y (surface) is completed.
This image-forming process is similarly performed in the other three image-forming units 6M, 6C, 6K as illustrated in
In the intermediate transfer unit 25, the four primary transfer bias rollers 9Y, 9M, 9C, 9K and the photoreceptor drums 1Y, 1M, 1C, 1K sandwich the intermediate transfer belt 8 to form primary transfer nips. A transfer bias having a polarity opposite to that of a toner is applied to each of the primary transfer bias rollers 9Y, 9M, 9C, 9K. Because of this, the toner images of the respective colors on the photoconductor drums 1Y, 1M, 1C, 1K are primary transferred on the intermediate transfer belt 8 to be overlapped on each other while the intermediate transfer belt 8 runs in the arrow direction to sequentially pass through the primary transfer nips between the respective primary transfer bias rollers 9Y, 9M, 9C, 9K and photoconductor drums 1Y, 1M, 1C, 1K. A color image is thereby formed on the intermediate transfer belt 8.
After that, a portion of the intermediate transfer belt 8 on which the toner images of respective colors are overlapped and transferred (on which the color image is formed) reaches a position facing the secondary transfer roller 19. In this position, the intermediate transfer belt 8 is sandwiched between the secondary transfer backup roller 12 and the secondary transfer roller 19 to form a secondary transfer nip. Therefore, the four color toner images (color image) formed on the intermediate transfer belt 8 are transferred onto a transfer member P such as transfer paper which is carried to the position of the secondary transfer nip. In this case, an untransferred toner remains on the intermediate transfer belt 8.
Thereafter, a part of the intermediate transfer belt 8 on which the untransferred toner remains reaches a position in which the intermediate transfer cleaner 10 is disposed. The untransferred toner on the intermediate transfer belt 8 is collected by the intermediate transfer cleaner 10 in this position. In this way, the transfer process on the intermediate transfer belt 8 is completed.
The transfer member P which is carried to the secondary transfer nip is carried from a paper-feeding unit 26 provided in the lower portion of the housing 110 (image forming apparatus 100) through a paper feeding roller 27, a pair of registration rollers 28 and the like. A plurality of overlapped transfer members P such as transfer paper is housed in the paper-feeding unit 26. In the paper-feeding unit 26, a paper-feeding roller 27 rotates in the counterclockwise direction in the front view of
Thereafter, the transfer member P on which the color image is transferred in the position of the secondary transfer nip is fed to a fusing unit 20. The color image transferred on the surface of the transfer member P is fused on the transferred paper P by the heat and pressure from a fusing roller and a pressure roller. The transfer member P is then discharged outside the apparatus (outside the housing 110) through a pair of discharge rollers 29. The transfer member P discharged by the paper discharge rollers 29 is sequentially stacked on a stacking portion 30 as an output image. In this way, the image-forming process in the image-forming apparatus 100 is completed.
Next, the configuration and operation of the image-forming unit 6Y and the development device 5Y will be described with reference to
The development device 5Y operates as follows. The toner supplied into the developer housing 54Y is mixed and agitated with the carrier by the two carrying screws 55Y, and moves in one and the other in the vertical direction of
Next, the toner supplier (powder supplier) 59 which guides the toner housed in the toner container 32Y to the development device 5Y will be described with reference to
In the toner supplier 59, the nozzle 68 provided in the toner container housing 31 is connected with the held portion 34Y of the toner container 32Y in the after-described holder 84 (refer to
The nozzle 68 extends in the extending direction of the after-described housing section 81 in the after-described holder 84 (refer to
The screw pump 60 is a suction type uniaxial eccentric screw pump, and includes a rotor 61, stator 62, suction port 63, universal joint 64 and motor 65. The rotor 61, stator 62, and universal joint 64 are housed in a not shown case. The stator 62 is a female screw member made of an elastic member such as rubber and includes in the inner wall face thereof a spiral groove with a double pitch. The rotor 61 is a male screw member in which a shaft made of a rigid member such as metal is formed in a spiral shape, and is rotatably inserted into the stator 62. One end of the rotor 61 is rotatably connected with the motor 65 via the universal joint 64.
The screw pump 60 rotates the rotor 61 in the stator 62 by the motor 65 in a predetermined direction (the counterclockwise direction as seen from the upstream side in the toner carrying direction in Embodiment 1) so as to generate negative pressure in the tube 69 by discharging air in the tube 69 and to generate a suction force in the suction port 63. With this configuration, the toner (yellow) in the toner container 32Y is sucked in the suction port 63 via the tube 69 with air. The toner sucked in the suction port 63 enters in a space between the stator 62 and the rotor 61, and is sent on the other end side (the side opposite to the suction port 63) of the stator 62 along the rotation of the rotor 61. The sent toner is discharged from the sending port 66 of the screw pump 60, and is supplied in the development device 5Y via the toner carrying pipe 67Y (refer to the dashed line arrow in
Next, the toner container 32Y will be described with reference to
The toner container 32Y includes a substantial hollow cylindrical shape, and houses a yellow toner. The toner container 32Y includes the container main body 33Y and the held portion 43Y (bottle cap) provided in the head portion of the container main body 33Y. The head portion of the container main body 33Y includes a gear 33c1 (gear member 33c) rotating with the main body 33Y and an opening A (refer to
The back end portion (bottom portion) of the toner container 33Y includes a grip 33d to be gripped by a user in the operation for replacing (attaching and detaching) the toner container 32Y. The container main body 33Y includes in the inner circumferential face thereof a spiral projection 33b (refer to
In Embodiment 1, the container main body 33Y of the toner container 32Y rotates in the counterclockwise direction as seen from the upstream side in the toner carrying direction when loaded and used. The spiral direction (winding direction) of the projection 33b in the container main body 33Y is set in the right direction. Because of this, right-hand spiral airflow is formed in the toner container 32Y due to the rotation of the container main body 33Y (the same direction as the rotation direction of the spiral airflow formed in the screw pump 60 (refer to
The holding portion 34Y provided in the head portion of the container main body 33Y includes a cap 34a, holder 34c (refer to
The cap 34a forms an external form of the held portion 34Y and an internal space of the held portion 34Y. The back end (the end portion on the container main body 33Y side) of the cap 34a includes a click 34a1. The click 34a1 engages with an engagement portion 33c3 (refer to
The holder 34c includes a holder main portion 34c1, holder cover 34c2 and compressed spring 34c3 as an energizing member as illustrated in
In the toner supplier 59, the leading end of the nozzle fastened in the after-described holder 84 is inserted into the through-hole of the holder main portion 34c1 (refer to
In the toner container 32Y two packings 36 are arranged in parallel between the head portion of the container main body 33Y and the cap 34a of the held portion 34Y as illustrated in
A gear member 33c formed separately from the container main body 33Y is provided in the toner container 32Y by screwing. The gear member 33c includes a circular shape. The gear member 33c also includes in the outer circumferential face thereof a gear 33c1 and on the back end side (container main body 33Y side) of the inner circumferential face thereof a screw groove 33c2. The gear member 33 also includes an engagement portion 33c3 before the gear 33c1 of the outer circumferential face. The screw groove 33c2 is threadably mounted on the screw groove 33Y1 formed in the outer circumferential face of the opening of the container main body 33Y in a state in which the agitation member 33f is fitted on the entire end side of the inner circumferential face of the gear member 33c, so that the gear 33c is fastened to the container main body 33Y. This gear member 33c includes in the inner circumferential face thereof a not shown convex portion. The gear member 33c is prevented from being removed from the container main body 33Y by the engagement between the convex portion formed in the inner circumferential face of the gear member 33c after moving beyond the convex portion formed in the container main body 33Y and the convex portion formed in the container main body 33Y.
The gear 33c1 of the gear member 33c meshes with a not shown driving gear of a driver provided in the after-described holder 84 (toner container housing 31) of the housing 110 (image-forming apparatus 100), and rotates the container main body 33Y about the central axis line CA (refer to
The agitation member 33f fitted to the inner circumferential face of the gear 33c is located in the opening A of the toner container 32Y. The agitation member 33f is a bar-like member which is disposed at angle to the central axis line CA and extends in the container main body 33Y from the space in the held portion 34Y. The agitation member 33f rotates with the container main body 33Y to improve the toner discharge performance from the opening A. In Embodiment 1, the gear 33c1 is constituted by the gear member 33c formed separately from the container main body 33Y, but the gear 33c1 is not limited to that in Embodiment 1, and can be integrated with the container main body 33Y.
The space inside the held portion 34Y (cap 34a) communicates with the container main body 33Y through the opening A. The toner (yellow) discharged from the opening A is discharged from the toner outlet B (refer to the arrow A0 in
The held portion 34Y includes a not shown engagement groove which slidably engages with a rotation stopper engagement portion provided in a space from the after-described loading preparation position Sp (refer to
The cap 34a (held portion 34Y) includes in the leading end face thereof an IC chip 35. The IC chip 35 (electronic component) faces a communication circuit 37 of the toner container housing 31 at a predetermined distance with the toner container 32Y being set in the loading position in the toner container housing 31 (holder 84) so as to enable noncontact communication (wireless communication) with the communication circuit 37. Various types of information about the toner container 32Y and the toner housed therein is previously stored in the IC chip 35. The IC chip 35 outputs the previously stored information to a controller 38 of the image-forming apparatus via the communication circuit 37 and receives the information of the image-forming apparatus 100 obtained by the controller 38. This previously stored information is, for example, information about toners such as a color, manufacturing number (manufacturing rod), manufacturing date and the like and information about recycling of the toner container 32Y such as number of times, date, maker and the like. In the image-forming apparatus 100, the best suited control is performed, for example, the operation of the toner supplier 59 is stopped based on the information from the IC chip 35 when a toner color is different from a toner color which should be provided in the toner container housing, for example, and the imagine forming condition is changed according to a manufacturing number or recycling maker. The IC chip 35 is covered by a protection cap 39.
Next, the toner container housing 31 in which the respective toner containers 32Y, 32M, 32C, 32K are loaded will be described. The toner container housing 31 constitutes the housing section 81 in which the respective toner containers 32Y, 32M, 32C, 32K are loaded in the toner supplier 59 as described above. In the image-forming apparatus 100, upon the placement of each toner container 32Y, 32M, 32C, 32K in the loading preparation position Sp (refer to
A part of the toner container housing 31 (housing section 81) is exposed with the opened main body cover 110 provided in the front face of the housing 110.
The housing section 81 is formed such that a long platform 82 corresponding to the toner container 32Y is covered by a circumferential wall portion 83 (refer to
The housing section 81 includes three projections 86 and the loading drive mechanism 70. The projection 86 projects inwardly to slidably support the container main body 33Y of the toner container 32Y in the housing section 81, and extends in the mounting direction in the housing section 81. In Embodiment 1, two projections 86 are provided in the platform 82 while one projection is provided in the outer circumferential wall portion 83 (refer to
The loading drive mechanism 70 is configured to move the toner container 32Y (container main body 33Y) slidably held in the housing section 81 in the central axis line CA direction while rotating the toner container 32Y (container main body 33Y) about the central axis line CA. In Embodiment 1, the loading drive mechanism 70 includes a rotatable cylindrical rotation driver 71 and a coil spring 72 as an energizing member. The loading drive mechanism 70 is configured such that the rotation driver 71 is energized to be pressed against the toner container 32Y (container main body 33Y) toward the center of the three projections 86 in the housing section 81, namely, the central axis line CA of the toner container 32Y (container main body 33Y) held by the projections 86. The rotation driver 71 is provided at an angle relative to the central axis line CA of the toner container 32Y (container main body 33Y) held in the housing section 81.
The rotation driver 71 includes a circumferential wall face 71a to generate appropriate friction to the outer circumferential face 33a of the container main body 33. Herein, the appropriate friction is to enable the rotation and the driving of the container main body 33Y through the contact portion of the circumferential wall face 71a and the outer circumferential face 33a during the rotation of the rotation driver 71, namely, to be able to transfer the rotation driving force of the rotation driver 71 to the container main body 33Y as a rotation energizing force. The appropriate friction is obtained by, for example, each other's materials, a fine asperity or groove.
The transmission mechanism 75 is disposed to transmit the rotation driving force from the motor 77 (output gear 76). The transmission mechanism 75 includes an oscillating central gear 75a, transmission gear 75b, connection frame 75c and tension spring 75d. The oscillating central gear 75a meshes with the transmission gear 75b while being integrally held in the connection frame 75c. The connection frame 75c rotatably holds the rotation central shaft 75e of the oscillating central gear 75a while one end side thereof rotatably holds the transmission gear 75b, and is able to oscillate about the rotation central shaft 75e. The rotation central shaft 75e is fastened to the circumferential wall portion 83 (refer to
The output gear 76 meshes with the oscillating central gear 75a. This output gear 76 is fastened to the output shaft 77a of the motor 77. This motor 77 is fastened on the platform 82, and is appropriately controlled under the control of the controller 38 (refer to
Next, the attaching and removing operation of the toner container 32Y in the toner container housing 31 will be described. At first, the toner container housing 31 is exposed by opening the main body cover 110a provided in the front face of the image-forming apparatus body 100 (refer to
After that, the toner container 32Y is inserted into the mounting opening 85 of the toner container housing 31 from the held portion 43Y side to be pushed to the loading preparation position Sp (refer to
With this configuration, the energizing force F due to the rotation of the rotation driver 71 is applied as illustrated in
Thereafter, the held portion 34Y of the toner container 32Y reaches the holder 84 (refer to
The toner container 32Y is removed in the toner container housing 31 by the reverse operation to mounting the toner container 32Y. Namely, the rotation driver 71 rotates in the direction opposite to mounting under the driving control of the motor 77. Then, the container main body 33Y rotates about the central axis line CA (in the direction opposite to the arrow A2 in
As described above, in the image-forming apparatus 100, the toner container (32Y, 32M, 32C, 32K) placed in the loading preparation position Sp is moved in the loading position Lp by the loading drive mechanism 70. With this configuration, a user is able to easily place the toner container in an appropriate loading position Lp with a simple operation which places the toner container in the loading preparation position Sp. For this reason, the operation for pushing the toner container in the loading position Lp is not required, so the loading operation is able to be facilitated. This is specifically effective when a large toner container is used.
In the image-forming apparatus 100, the toner container (32Y, 32M, 32C, 32K) in the loading position Lp is moved in the loading preparation position Sp by the loading drive mechanism 70. In this way, a user is able to easily remove the toner container from toner container housing with a simple operation which lifts the toner container from the loading preparation position Sp. For this reason, the operation for pulling the toner container in the loading preparation position Sp is not required, so the removing operation is able to be facilitated. This is specifically effective when a large toner container is used.
In the image-forming apparatus 100, the toner container (33Y, 33M, 33C, 33K) rotates about the central axis line CA while moving the toner container (33Y, 33M, 33C, 33K) along the central axis line CA between the loading preparation position Sp and the loading position Lp. This will enable to solve the toner even if the toner is condensed in the toner container. For this reason, even if the operation which shakes the toner container before loading is not appropriately performed, this operation can be covered. Thus, the loading operation can be further facilitated. This is specifically effective when a large toner container is used.
In the image-forming apparatus, the spiral projection 33b is provided on the inner circumferential face of the container main body (33Y, 33M, 33C, 33K). With this configuration, the toner in the container main body is able to be moved on the opening A side (toner outlet B side) of the held portion (34Y, 34M, 34C, 34K) due to the rotation of the container main body about the central axis line CA along the movement on the holder 84 side (front side) along the central axis line CA. For this reason, the toner is moved near the opening A (toner outlet B) in the toner container set in the loading position Lp, and thus, it is possible to smoothly and appropriately start the supply of toner.
In the image-forming apparatus 100, the spiral projection 33b is provided in the inner circumferential face of the container main body (33Y, 33M, 33C, 33). With this configuration, the toner is able to be moved on the back end portion (bottom portion (grip 33d)) side of the held portion (33Y, 33M, 33C, 33K) in the container main body with the rotation of the container main body about the central axis line CA (the rotation in the direction opposite to the arrow A2 in
In the image-forming apparatus 100, upon the movement of the toner container (32Y, 32M, 32C, 32K) to the loading position Lp, the toner outlet B of the held portion (34Y, 34M, 34C, 34K) is connected with the nozzle 68 (nozzle supply port 68a) of the holder 84. With this configuration, a user can appropriately load the toner container with a simple operation which places the toner container in the loading preparation position Sp, and thus the loading operation can be further facilitated without performing a conventional operation which loads the toner container in an appropriate loading position. This is specifically effective when a large toner container is used. It also becomes unnecessary to provide a member for obtaining a response (sense of clicking or setting) which confirms an appropriate loaded state; thus, a further simplified and smaller configuration is able to be obtained.
In the image-forming apparatus 100, the toner container is able to be replaced by lifting old toner containers (32Y, 32M, 32C, 32K) from the loading preparation position Sp to place a new toner container (32Y, 32M, 32C, 32K) in the loading preparation position Sp. Accordingly, the operation which replaces a toner container is able to be facilitated. This is specifically effective when a large toner container is used.
In the image-forming apparatus 100, the movement direction of the toner container (32Y, 32M, 32C, 32K) in the housing section 81 is set to the central axis line CA in the toner container housing 31, and the rotation driver 71 is provided such that the rotation axis line TA inclines relative to the extending direction of the central axis line CA. This makes it possible to apply to the container main bodies (33Y, 33M, 33C, 33K) both of the rotation energizing force F1 in the direction orthogonal to the central axis line CA and the straight energizing force F2 in the central axis line CA direction due to the single rotation of the rotation driver 71. Because of this, the toner container is able to be moved in the central axis line CA direction while rotating the container main body about the central axis line CA by a simplified and small configuration.
In the image-forming apparatus 100, the movement direction of the toner containers (32Y, 32M, 32C, 32K) is set to the central axis line CA in the housing section 81, and the rotation driver 71 is provided such that the rotation axis line TA inclines relative to the extending direction of the central axis line CA. This makes it possible to switch the loading operation and the removing operation by reversing the rotation driving direction of the rotation driver 71.
In the image-forming apparatus 100, the energizing force F due to the rotation of the rotation driver 71 is appropriately transmitted to the container main body by the friction between the circumferential wall face 71a of the rotation driver 71 and the outer circumferential face 33a of the container main body (33Y, 33M, 33C, 33K). In this way, the toner container is able to be moved in the central axis line CA direction while rotating the container main body about the central axis line CA by a simplified and small configuration.
In the image-forming apparatus 100, the rotation driver 71 (circumferential wall face 71a) is energized to the container main body (33Y, 33M, 33C, 33K) by the coil spring 72 in the loading drive mechanism 70. With this configuration, the circumferential wall face 71a appropriately has contact with the outer circumferential face 33a, and the container main body is able to be appropriately operated, so that the toner container is able to be moved in the central axis line CA direction while rotating the container main body about the central axis line CA by a simplified and small configuration. This is because the surplus of the energizing force F is able to be absorbed by compressing with the coil spring 72 when the surplus of the energizing force F due to the rotation of the rotation driver 71 is obtained relative to the appropriate operation. For this reason, in Embodiment 1, the gear member 33c (gear 33c1) is provided in the toner container (33Y, 33M, 33C, 33K) and a not shown driving gear is provided in the toner container housing 31 (holder 84). However, a configuration (without gear member 33c) which rotates the toner container loaded by using the energizing force F due to the rotation of the rotation driver 71 is able to be used instead of the gear member 33c. With this configuration, the configuration of the toner container and toner container housing 31 (image-forming apparatus 100) can be further simplified.
In the image-forming apparatus 100, the gear member 33c (gear 33c1) is provided in the toner container (32Y, 32M, 32C, 32K) and a not shown driving gear is provided in the toner container housing 31 (holder 84). This makes it possible to separate the rotation driver 71 (circumferential wall face 71a) from the container main body (outer circumferential face 33a) upon the movement of the toner container to the loading position Lp, so that the container main body (33Y, 33M, 33C, 33K) is able to smoothly rotate. In this case, for example, a configuration (using a fitting switch 93 (refer to
In the image-forming apparatus 100, the rotation driver 71 is provided in the lower side of the housing section 81, namely, below the toner container (32Y, 32M, 32C, 32K) placed on the holding projections 86 of the platform 82. In this way, the appropriate contact between the outer circumferential face 33a of the container main body (33Y, 33M, 33C, 33K) and the circumferential wall face 71a of the rotation driver 71 is able to be assisted by the own weight of the toner container, so that the energizing force F due to the rotation of the rotation driver 71 is able to be appropriately transmitted to the container main body while smoothly rotating and moving the container main body about and in the central axis line CA direction. This is because the pressure which presses the rotation driver 71 against the container main body such that the rotation driver 71 (circumferential wall face 71a) has appropriate contact with the container main body (outer circumferential face 33a) acts to increase the friction to the configuration (three holding projections 86 in Embodiment 1) which slidably holds the container main body of the toner container 32Y in the housing section 81 when the rotation driver 71 is provided in the upper side of the housing section 81, for example.
In the image-forming apparatus 100, the position in which the end portion of the outer circumferential face 33a on the held portion (34Y, 34M, 34C, 34K) side in the container main body (33Y, 33M, 33C, 33K) of the toner container (32Y, 32M, 32C, 32K) faces the circumferential wall face 71a of the rotation driver 71 of the loading drive mechanism 70 as seen in the direction orthogonal to the central axis line CA is set as the loading preparation position Sp. This makes it possible to facilitate the loading operation because the toner container is able to be inserted in the housing section 81 from the mounting opening 85 of the toner container housing 31 by placing the toner container in the loading preparation position without adjusting the insertion amount.
In the image-forming apparatus 100, the transmission mechanism 75 is provided in the loading drive mechanism 70, so that the rotation driver 71 is able to effectively rotate while the rotation driver 71 has appropriate contact with the container main body (33Y, 33M, 33C, 33K) (outer circumferential face 33a). This is because a change in the positional relationship between the rotation driver 71 (input gear 74) and the motor 77 (output gear 76) due to the fastening of the motor 77 to the platform 82 (housing section 81) whereas the rotation driver 71 (input gear 74) is provided in the platform 82 (housing section 81) through the coil spring 72 is able to be absorbed by the transmission mechanism 75.
In the image-forming apparatus 100, the operation which replaces a toner container can be facilitated to improve an operation performance.
In Embodiment 1, a toner is only contained in the container main body of the toner container 32Y, 32M, 32C, 32K, but a two-component toner made of a toner and a carrier is able to be contained in the toner main body of the toner container 32Y, 32M, 32C, 32K in an image-forming apparatus which appropriately supplies the two-component developer to a development device. In this case, there is a possibility to obtain an effect similar to that in Embodiment 1.
In Embodiment 1, the rotation driver 71 is provided in the lower side of the housing section 81, namely, below the toner container (32Y, 32M, 32C, 32K) placed on the holding projections 86 of the platform 82. However, the configuration is not limited to Embodiment 1. The rotation driver 71 is able to be provided on the upper side of the housing section 81 (over the toner container) as illustrated in
In Embodiment 1, the container main body 33Y of the toner container 32Y is slidably held by the three holding projections 86 in the housing section 81. However, the configuration is not limited to Embodiment 1. The two projections are able to be provided in the circumferential wall portion 83 and one projection is able to be provided in the platform 82 as illustrated in
In Embodiment 1, the suction-type screw pump 60 for sending air from the inside of the tube 69 is used in the toner supplier 59. However, the configuration is not limited to Embodiment 1. A discharge-type screw pump for sending air to the inside of the tube 69 may be used, and a diaphragm air pump may be used as a pump connected to the tube 69.
In Embodiment 1, the rotation driver 71 is fastened to the platform 82 through the driver holding case 73 and the coil spring 72. However the direction of the rotation axis line TA is able to be changed as described in the after-described Embodiment 2. In this case, for example, the rotation posture of the entire loading drive mechanism 70 is changeable to the platform 82 (position changer 78 in Embodiment 2 (refer to
Next, an imaging-forming apparatus 100B according to Embodiment 2 of the present invention will be described. Embodiment 2 is different from Embodiment 1 in the configuration and the operation of a toner container housing 31B and a loading drive mechanism 70B. The image-forming apparatus 100B of Embodiment 2 is similar to the image-forming apparatus 100 of Embodiment 1 in the basic configuration; thus, the same reference numbers are applied to the same configuration and the detailed description thereof will be omitted.
In the image-forming apparatus 100B according to Embodiment 2, the container body (33Y, 33M, 33C, 33K) of the appropriately loaded toner container (32Y, 32M, 32C, 32K) more smoothly rotates about the central axis line CA by the loading driving mechanism 70B while being maintained in the loading position Lp, namely, without moving the toner container in the central axis line CA direction in the loading position Lp. In Embodiment 2, the gear member 33c (gear 33c1) is not provided in the toner container (32Y, 32M, 32C, 32K). The four housing sections 81 and loading drive mechanisms 70 corresponding to the respective colors (yellow, magenta, cyan and black) are provided in the toner container housing 31B, but these have the same configuration; thus, the yellow configuration will be only described below, and the other configurations will be omitted.
The loading drive mechanism 70B includes a rotation driver 71, coil spring 72, driver holding case 73B, input gear 74, output gear 76B, motor 77B and position changer 78 as illustrated in
The driver holding case 73B rotatably supports both ends of the rotation shaft 71b extended from both ends of the rotation driver 71 while the lower portion thereof supports the motor 77B. The driver holding case 73B allows the output shaft of the motor 77B to extend outside.
The coil spring 72 is provided between the driving holding case 73B and the position changer 78 (rotation position 78b). The position changer 78 is provided on the platform 82, and includes a main body portion 78a fastened on the platform 82 and a rotation portion 78b which is rotatable to the main body portion 78a. This position changer 78 appropriately drives under the control of the controller 38 (refer to
The input gear 74 is fastened to one rotation shaft 71b of the rotation driver 71. The input gear 74 meshes with the output gear 76B in the outside of the driver holder 73B. The output gear 76B is fastened to a not shown output shaft of the motor 77B. The motor 77B appropriately drives under the control of the controller 38 (refer to
In the image-forming apparatus 100B, it is possible to perform the mounting and removing operation of the toner container 32Y similar to the toner container housing 31 because the basic configuration of the toner container housing 31B is similar to that in Embodiment 1. Additionally, in the toner container housing 31B, the position of the rotation driver 71 is changed (refer to arrow A3) by driving the position changer 78 after the toner container 32Y is loaded in the loading position Lp. In the toner container housing 31B, the position of the rotation driver 71 is set such that the rotation axis line TA inclines to the central axis line CA direction of the movement direction of the toner container 32Y in the housing section 81 as illustrated by the two-dot chain line in
In the image-forming apparatus 100B of Embodiment 2, the effect similar to that in Embodiment 1 is able to be obtained because the basic configuration of the image-forming apparatus 100B is the same as that of the image-forming apparatus 100.
Additionally, in the image-forming apparatus 100B of Embodiment 2, the driving force loss is able to be reduced while the container main body is able to more smoothly rotate because it is not necessary to act the energizing force F due to the rotation of the rotation driver 71 as the energizing force in the central axis line CA direction with respect to the container main body (33Y, 33M, 33C, 33K) in the loading position Lp (loaded condition).
Moreover, in the image-forming apparatus 100B of Embodiment 2, the loaded toner container (32Y, 32M, 32C, 32K) rotates by using the energizing force F due to the rotation of the rotation driver 71. With this configuration, the configuration of the toner container and toner container housing 31B (image-forming apparatus 100B) is able to be simplified because a gear and driving gear for rotating the toner container in a usage state is not required.
Furthermore, in the image-forming apparatus 100B of Embodiment 2, the position of the rotation driver 71 is able to be changed by the position changer 78. With this configuration, the rotation axis line TA slightly inclines to the central axis line CA in a state in which the toner container (32Y, 32M, 32C, 32K) is loaded in the loading position Lp. Therefore, the toner container 32Y can be prevented from moving on the mounting opening 85 side in the central axis line CA direction when rotating the toner container (33Y, 33M, 33C, 33K) about the central axis line CA. In this way, it is not necessary to use a fastening mechanism (locking mechanism) so as to maintain the toner container in the appropriately loaded condition in the housing section 81.
In the image-forming apparatus 100B, the toner container is able to be easily replaced, so that the operation performance is able to be improved.
Next, an image-forming apparatus 100C according to Embodiment 3 will be described. Embodiment 3 is different from Embodiment 1 in the configuration and operation of the loading drive mechanism 70. The basic configuration of the image-forming apparatus 100C is similar to that of the image-forming apparatus 100 of Embodiment 1, but they are different in the external appearance configuration, positional relationship and mechanism for opening the toner container housing 31B. In the image-forming apparatus 100C, the configuration of the toner container (32YC, 32MC, 32CC, 32KC) is different from that in Embodiment 1, and the configuration of the toner supplier 59C is also different from that in Embodiment 1 according to the configuration of the toner container. The basic configuration of the image-forming apparatus 100C of Embodiment 3 is similar to that of the image-forming apparatus of Embodiment 1; thus, the same reference numbers are applied to the same configurations, and the detailed description thereof will be omitted.
In the image-forming apparatus 100C according to Embodiment 3, the toner container housing 31C is provided on the top of the image-forming apparatus main body as illustrated in
Next, the configuration of the toner container (32YC, 32MC, 32CC, 32KC) loaded in the image-forming apparatus 100C according to Embodiment 3 will be described with reference to
The toner container 32YC has a cylindrical shape and includes the integrally formed container main body 33Y and held portion 34YC. The held portion 34YC includes an opening 34f having on the leading end side thereof a small diameter. The toner outlet B is formed in the leading end of the held portion 34YC and a flange 34g is also formed in the held portion 34Y. The flange 34g is formed to wind the opening 34f. The toner outlet B is sealed by a stopper 41. The stopper 41a includes in the center thereof a knob 41a.
A spiral guide groove 33g is formed on the outer circumferential face of the container main body 33YC. The guide groove 33g is formed to concave the outer circumferential wall portion in the container main body 33Y, so that it can be seen as a spiral projection (corresponding to projection 33b) as seen on the inner circumferential face side. This toner container 32YC is manufactured by blow-molding the container main body 33YC and held portion 34YC (opening 34f, flange 34g, toner discharge outlet B).
Next, the toner supplier 59 corresponding to the configuration of the toner container 32Y will be described. In this toner supplier 59C (toner container housing 31C), a container-holding member 42 is provided in the holder 84C. The container-holding member 42 holds the head portion of the toner container 32YC, and includes an integrally formed rib 42a as an agitator. The rib 42a includes a toner supply blade 42b. The toner supply blade 42b is attached to the rib 42a by a double-coated tape or the like. The toner supply blade 42b is a thin member made of an elastic member such as mylar or plastic. In Embodiment 3, four ribs 42a and toner supply blades 42b are provided. A not shown rib for driving provided in the inner circumferential face of the container-holding member 42 engages with a projection for transmitting driving provided in the head portion of the held portion 34YC of the toner container 32YC, so that the container-holding member 42 rotates together with the toner container 32YC in the normal rotation direction.
In the holder 84C, a cylindrical case 44 having inside thereof a collet chuck 43 is inserted into a cylindrical seal member 44. The collet chuck is divided into a plurality of legs on the leading end side (toner container side), and the knob 41a of the stopper 41 is able to be held by the legs (refer to
The case 84a forms the outer appearance of the holder 84C as described above, and is formed integrally with the platform 82C of the toner supplier 59C. A handle 45 in which a shaft 45b is supported by a bearing 84b is rotatbly provided in the case 84a. This handle 45 is provided for opening and closing the stopper 41. The handle 45 rotates by a not shown driving mechanism appropriately driven under the control of the controller 38 (refer to
The shaft member 43b includes a hole 43d. A slide shaft 43e is inserted into the hole 43d. The slide shaft 43e engages with a cam portion 45a provided in the handle 45. Upon the rotation of the handle 45 about the shaft 45b (refer to arrow A4), the slide shaft 43e slides the shaft member 43b in the direction away from the toner container 32YC. The makes it possible to slide the collet chuck 43 fixed to the shaft member 43b in the direction away from the toner container 32YC due to the rotation of the handle 45 (arrow A5 direction (refer to
The case 84a includes an opening 84c connected with the toner outlet B of the toner container 32YC supported on the platform 82C as illustrated in
The case 84a includes a cover 47 of the slit 46a. This cover 47 includes in the lower side thereof an opening 47a, and guides the toner discharged from the slit 46a from the opening 47a to the toner carrying pipe 67Y (refer to
In the toner supplier 59C, once the toner container 32YC is loaded in the loading position Lp, the held portion 34YC (head portion of toner container 32YC) engages with the container holding member 42 in the holder 84C (refer to
The shaft member 43b is pushed in the direction opposite to the arrow A5 (refer to
Next, the loading drive mechanism 70 in the toner supplier 59 of the image-forming apparatus 100C according to Embodiment 3 will be described. The loading drive mechanism 70C enables the toner container 32YC to move in the central axis line CA direction by using the guide groove 33g (refer to
In the loading drive mechanism 70, the coil spring 72 is directly provided on the platform 82C for rotatably supporting the rotation driver 71. This is the same as that in Embodiment 2 except that the coil spring 72 is provided between the driver holding case 73B and the platform 82C. For this reason, the position changer 78 (refer to
The loading drive mechanism 70C includes the guide projection 91 arranged in parallel to the rotation driver 71 in the central axis line CA direction. This guide projection 91 is able to be fitted to the guide groove 33g (refer to
Next, the mounting and removing operation of the toner container 32YC in the toner container housing 31C will be described with reference to
Thereafter, the toner container 32YC (held portion 34YC) is placed on the exposed platform 82C (refer to arrow A7 in
After that, the toner container 32YC is inserted into the mounting opening 85C of the toner container housing 31C from the held portion 34YC side, and the toner container 32YC is pushed to the loading preparation portion Sp in the housing section 81 (refer to arrow A8 in
Then, the rotation driver 71 of the loading drive mechanism 70 rotates by the rotation of the motor 77B (refer to
With this configuration, the energizing force (refer to arrow A9) due to the rotation of the rotation driver 71 is applied to the container main body 33YC of the toner container 32YC pushed in the housing section 81C as illustrated in
After that, the container main body 33YC rotates about the central axis line CA while the toner container 32YC moves in the central axis line CA direction, so that the held portion 34YC of the toner container 32YC reaches the holder 84C, and the held portion 34YC (head portion of toner container 32YC) engages with the container-holding member 42 (refer to
In the toner container housing 31C, the rotation driver 71 of the loading drive mechanism 70 appropriately rotates in a usage state, so that the toner accumulated in the case 84a is supplied in the development device 5Y from the above-described toner-carrying pipe 67Y.
The toner container 32YC is removed in the toner container housing 31C by the reverse operation to mounting the toner container 32YC. Namely, the guide projection 91 is extended by the fitting switch 93, and is fitted into the guide groove 33g. After that, upon the rotation of the handle 45 (refer to
The configuration of the image-forming apparatus 100C of Embodiment 3 is basically similar to that of the image-forming apparatus 100 of Embodiment 1, so the effects thereof are basically the same.
Additionally, in the image-forming apparatus 100C of Embodiment 3, a part of the energizing force (refer to arrow A9) due to the rotation of the rotation driver 71 is changed into the straight energizing force F2 operating in the direction toward the holder 84C in the central axis line CA direction by fitting the guide projection 91 into the guide groove 33g. This makes it possible to move the toner container in the central axis line CA direction while rotating the container main body about the central axis line CA with a simple and small configuration.
In the image-forming apparatus of Embodiment 3, the energizing force F due to the rotation of the rotation driver 71 does not act as an energizing force in the central axis line CA direction to the container main body (33YC, 33MC, 33C, 33KC) in the loading position Lp (loaded condition). In this way, it is possible to reduce the driving power loss while more smoothly rotating the container main body about the central axis line CA.
In the image-forming apparatus 100C of Embodiment 3, the loaded toner container (32YC, 32MC, 32CC, 32KC) rotates by using the energizing force F due to the rotation of the rotation driver 71. This makes possible to simplify the configuration of the toner container and toner container housing 31C (image-forming apparatus 100C) because a gear for driving and driving gear in the usage state are not required.
In the image-forming apparatus 100C of Embodiment 3, the fitted and released conditions of the guide projection 91 to the guide groove 33g are able to be switched by the fitting switch 93. With this configuration, it is possible to switch to change a part of the energizing force (refer to arrow A9) due to the rotation of the rotation driver 71 into the straight energizing force F2 acting in the central axis line CA direction and to act only the rotation energizing force F1 without being changed by a simple configuration.
Consequently, the toner container is able to be more easily replaced in the image-forming apparatus 100C; thus, the operation performance is able to be improved.
Next, an image-forming apparatus 100D according to Embodiment 4 will be described. Embodiment 4 is different from Embodiment 3 in the configuration and operation of a loading drive mechanism 70D. The image-forming apparatus 100D of Embodiment 4 is basically similar to the image-forming apparatus 100C of Embodiment 3 in the configuration, so the same reference numbers are applied to the same configurations, and the detailed description thereof will be omitted. A toner container 32YD is also basically similar to the toner container 32Y of Embodiment 3 in the configuration, so the same reference numbers are applied to the same configurations, and the description thereof will be omitted.
The loading drive mechanism 70D of the image-forming apparatus 100D according to Embodiment 4 is able to move the toner container 32YD in the central axis line CA direction by using the guide groove 33g provided in the toner container 32YD (change in the straight energizing force F2) similar to the loading drive mechanism 70C of Embodiment 3. The loading drive mechanism 70D includes a rotation driver 71D, coil spring 72, driver holding case 73B, input gear 74, output gear 76B, and motor 77B as illustrated in
The rotation driver 71D of the loading drive mechanism 70D includes a guide projection 91D. Specifically, the guide projection 91D is provided in the intermediate position of the rotation driver 71D as seen in the rotation axis line TA to project in the diameter direction relative to the rotation axis line TA from the circumferential wall face 71a. The guide projection 91D includes a circular shape winding the circumferential wall face 71a, and is able to fit into the guide groove 33g of the toner container 32YD to be slidable in the fitted condition.
Next, the toner container 32YD used in Embodiment 4 will be described. The configuration of toner container 32YD is basically similar to that of the toner container 32YC used in Embodiment 3. In the toner container 32YD, as illustrated in
In the toner container housing 31D, upon the insertion of the toner container 32YD in the housing section 81D, the guide projection 91D of the rotation driver 71D engages with the guide groove 33g while the circumferential wall face 71a of the rotation driver 71D has contact with the outer circumferential face 33a of the container main body 33YD, so that the container main body is loaded in the loading preparation position Sp.
Thereafter, the rotation driver 71D of the loading drive mechanism 70D rotates under the control of the motor 77B in the toner container housing 31D. The energizing force (refer to arrow A10) due to the rotation of the rotation driver 71D is applied to the container main body 33YD of the toner container 32YD inserted in the housing section 81D because the circumferential wall face 71a of the rotation driver 71D has contact with the outer circumferential face 33a of the container main body 33YD. The energizing force applies the rotation energizing force F1 acting in the direction orthogonal to the central axis line CA relative to the outer circumferential face 33a of the container main body 33YD. Then, the container main body 33YD moves on the holder 84C side in the central axis line CA direction by the guiding operation of the guide groove 33g and the guide projection 91D because the guide projection 91D provided in the rotation driver 71D is fitted to the guide groove 33g provided in the outer circumferential face 33a. Namely, the guide groove 33g and the guide projection 91D changes a part of the energizing force (refer to arrow A10) due to the rotation of the rotation driver 71D into the straight energizing force F2 acting in the direction toward the holder 84C in the central axis line CA direction. For this reason, in the loading drive mechanism 70D of Embodiment 4, the guide groove 33g operates as a guide path, the guide projection 91D operates as a follow-up engagement portion and the guide projection 91D operates as an energizing direction changer which changes a part of the rotation energizing force F of the rotation driver 71D into the straight energizing force F in the central axis line CA with the cooperation with the guide groove 33g. With this configuration, the container main body 33YD rotates about the central axis line CA by the rotation energizing force F1 while the toner container 32YD (container main body 33YD and held portion 34YD) moves on the holder 84C side in the central axis line CA direction by the straight energizing force F2 in the housing section 81D.
After that, the toner container 32YD reaches the loading position Lp in the housing section 81D, and the held portion 34YD (head portion of toner container 32YD) in the holder 84C engages with the container-holding member 42, so that the toner container 32YD is appropriately loaded in the toner container housing 31D. Then, the stopper 41 is removed from the toner outlet B of the held portion 34YD of the toner container 32YD to enable the toner (yellow) contained in the toner container 32YD to be supplied to the development device 5Y. Then, the mounting operation of the toner container 32YD is completed. Herein, the guide projection 91D provided in the rotation driver 71D enters into the retention groove 33h of the guide groove 33g.
The container main body 33YD rotates about the central axis line CA by the guiding operation of the retention groove 33h and the guide projection 91D without changing the position in the central axis line CA direction upon the appropriate driving of the rotation driver 71D of the loading drive mechanism 70D in a usage state in the toner container housing 31D. In this way, the toner accumulated in the case 84a is able to be supplied in the development device 5Y from the above-described toner-carrying pipe 67Y. Therefore, the retention groove 33h operates as a retention path in the toner container housing 31D of Embodiment 4.
The toner container 32YD is removed in the toner container housing 31D by the reverse operation to mounting the toner container 32YD. At the start of the removing, the guide projection 91D provided in the rotation driver 71D effectively enters in the guide groove 33g by applying the pressure on the mounting opening 85 side (back side) of the central axis line CA relative to the toner container 32YD. The pressure on the mounting opening 85 side (back side) is obtained by the handle 45 (refer to
The image-forming apparatus 100D of Embodiment 4 is able to obtain the effect basically similar to that of Embodiment 1 because the image-forming apparatus 100D of Embodiment 4 is similar to the image-forming apparatus 100 of Embodiment 1 in the configuration.
In addition, in the image-forming apparatus 100D of Embodiment 4, the guide projection 91D is fitted to the guide groove 33g. In this way, a part of the energizing force (refer to arrow A10) due to the rotation of the rotation driver 71D is able to be changed in the straight energizing force F2 acting in the direction toward the holder 84C in the central axis line CA direction. This makes it possible to move the toner container in the central axis line CA direction while rotating the container main body about the central axis line CA with a simple and small configuration.
In the image-forming apparatus of Embodiment 4, it is possible to reduce the driving force loss while rotating the container main body more smoothly because the energizing force F due to the rotation of the rotation driver 71D operates in the energizing force in the central axis line CA direction relative to the container main body (33YD, 33MD, 33DD, 33KD) with the guiding operation of the retention groove 33h and the guide projection 91D.
In the image-forming apparatus 100D of Embodiment 4, the configuration of the toner container and toner container housing 31D (image-forming apparatus 100D) is able to be further simplified because the loaded toner container (32YD, 32MD, 32DD, 32KD) rotates by using the energizing force F due to the rotation of the rotation driver 71D.
The image-forming apparatus 100D of Embodiment 4 includes the retention groove 33h connected with the guide groove 33g, and is configured such that the rotation driver 71D of the loading drive mechanism 70D enters in the retention groove 33h when the toner container (32YD, 32MD, 32DD, 32KD) is loaded in the loading position Lp. With this configuration, it is possible to switch to change a part of the energizing force (refer to arrow A10) due to the rotation of the rotation driver 71D into the straight energizing force F2 acting in the central axis line CA direction and to act only the rotation energizing force F1 without being changed by a simple configuration.
Consequently, in the image-forming apparatus 100D of the present invention, the operation for replacing the toner container can be simplified; thus, the operation performance can be further improved.
In Embodiment 4, the guide projection 91D is provided in the rotation driver 71D in the loading drive mechanism 70D. However it is not limited to Embodiment 4 as long as the guide projection 91D is integrally provided with the rotation driver 71D. For example, as illustrated in
Next, an image-forming apparatus 100E according to Embodiment 5 will be described. Embodiment 5 is different from Embodiment 3 in the configuration of the loading driving mechanism 70E and toner container 32YE. The image-forming apparatus 100E of Embodiment 5 is similar to that of image-forming apparatus 100C of Embodiment 3 in the basic configuration, so the same reference numbers are applied to the same configurations, and the detailed description thereof will be omitted.
The loading drive mechanism 70E of the image-forming apparatus 100E according to Embodiment 5 moves the toner container 32YE in the central axis line CA direction by using a guide projection 33i (refer to
The configuration which rotatably holds the rotation driver 71 in the loading drive mechanism 70E is similar to that in the loading drive mechanism 70C of Embodiment 3. The guide concave 94 is provided in the loading drive mechanism 70E parallel to the rotation driver 71 in the central axis line CA direction. The guide groove 94 is able to receive the guide projection 33i (refer to
The toner container 32YE corresponding to the loading drive mechanism 70E includes a cylindrical shape as illustrated in
Next, the operation for mounting and removing the toner container 32YE in the toner container housing 31E will be described. As illustrated in
After that, the rotation driver 71 of the loading drive mechanism 70E rotates under the control of the motor 77B in the toner container housing 31E. In this way, the energizing force (refer to arrow A12) due to the rotation of the rotation driver 71 is applied to the container main body 33YE because the circumferential wall face 71a of the rotation driver 71 has contact with the outer circumferential face 33a in the container body 33YE of the toner container 32YE pushed in the housing section 81C. The energizing force applies the rotation energizing force F1 acting in the direction orthogonal to the central axis line CA relative to the outer circumferential face 33a of the container main body 33YE. Then, the container main body 33YE moves on the holder 84C side in the central axis line CA by the guide operation of the guide projection 33i and guide concave 94 because the guide projection 33i provided in the outer circumferential face 33a is fitted in the guide concave 94 fixed on the platform 82C (housing section 81C). Namely, the guide projection 33i and the guide concave 94 changes a part of the energizing force (refer to arrow A12) due to the rotation of the rotation driver 71 into the straight energizing force F2 acting in the direction toward the holder 84C in the central axis line CA direction. For this reason, in the loading drive mechanism 70E of Embodiment 5, the guide projection 33i operates as the guide path, the guide concave 94 operates as the follow-up engagement portion and the guide concave 94 operates as the energizing direction changer which changes a part of the rotation energizing force F of the rotation driver 71 into the straight energizing force F2 in the central axis line CA with the guide projection 33i. With this configuration, the container main body 33YE rotates about the central axis line CA by the rotation energizing force F1 while the toner container 32YE (container main body 33YE and held portion 32YE) moves on the container portion 84C side in the central axis line CA direction by the straight energizing force F2.
After that, the toner container 32YE reaches the loading position Lp in the housing section 81C, and the held portion 32YE (head portion of toner container 32YE) engages with the container-holding member 42 in the holder 84C, so that the toner container 32YE is appropriately loaded in the toner container housing 31E. Thereafter, the stopper 41 is removed from the toner outlet B of the held portion 32YE of the toner container 32YE, enabling the toner (yellow) contained in the toner container 32YE to be supplied to the development device 5Y. Then, the operation for mounting the toner container 32YE is completed. The guide concave 94 is retracted by the fitting switch 93 to be separated from the guide projection 33j after the mounting operation is completed.
In the toner container housing 31E, the toner accumulated in the case 84a is able to be supplied into the development device 5Y from the toner-carrying pipe 67Y by appropriately rotating the toner driver 71 of the loading drive mechanism 70E.
The toner container 32Y is removed in the toner container housing 31E by the reverse operation to mounting the toner container 32YE. At the start of the removing, at first, the guide concave 94 extended by the fitting switch 93 receives the guide projection 33i, and the rotation driver 71 rotates in the direction opposite to that in mounting under the control of the motor 77B. Therefore, a user is able to remove the toner container 32YE by lifting the toner container 32YE in which a part of the container main body 33YE projects from the mounting opening 85 in the loading preparation position Sp.
The configuration of the image-forming apparatus 100E of Embodiment 5 is basically similar to that of the image-forming apparatus 100 of Embodiment 1; thus, the effect similar to Embodiment 1 is able to be obtained.
In addition to that, a part of the energizing force (refer to arrow A12) due to the rotation of the rotation driver 71 is able to be changed into the straight energizing force F2 acting in the direction toward the holder 84C in the central axis line CA direction due to the insertion of the guide projection 33i into the guide groove 94. In this way, the toner container is able to be moved in the central axis line CA direction while rotating the rotation main body about the central axis line CA with a simple and small configuration.
In the image-forming apparatus 100E of Embodiment 5, the driving force loss is able to be reduced and the container main body is able to smoothly rotate about the central axis line CA because the energizing force F due to the rotation of the rotation driver 71 does not act as the energizing force in the central axis line CA direction relative to the container main body (33YE, 33ME, 33EE, 33KE).
In the image-forming apparatus 100E of Embodiment 5, it is not necessary to provide a gear and a driving gear for rotation in a usage state because the loaded toner container (32YE, 32ME, 32EE, 32KE) rotates by the energizing force F due to the rotation of the rotation driver 71. Therefore, the toner container and the toner container housing 31E (image-forming apparatus 100E) are able to be simplified.
In the image-forming apparatus 100E of Embodiment 5, the fitted and released conditions of the guide concave 94 to the guide projection 33i are able to be switched by the fitting switch 93. With this configuration, it is possible to switch to change a part of the energizing force (refer to arrow A12) due to the rotation of the rotation driver 71 into the straight energizing force F2 acting in the central axis line CA direction and to act only the rotation energizing force F1 without being changed by a simple configuration.
Therefore, the operation for replacing the toner container can be simplified in the image-forming apparatus 100E to improve the operation performance.
Next, an image-forming apparatus 100F according to Embodiment 6 will be described. Embodiment 6 is different from Embodiment 3 in the configuration of the loading drive mechanism 70F. The same reference numbers are applied to the same configurations and the description thereof will be omitted because the basic configuration of the image-forming apparatus 100F of Embodiment 6 is similar to that of Embodiment 3.
The loading drive mechanism 70F of the toner container housing 31F of the image-forming apparatus 100F in Embodiment 6 enables the toner container 32YE to move in the central axis line CA direction by using the guide projection 33i provided in the toner container 32YE (refer to
In the loading drive mechanism 70F, a guide groove 94F is provided in the rotation driver 71F. Specifically, the guide groove 94F is provided in the intermediate position of the rotation driver 71F as seen in the rotation axis line TA direction such that the circumference wall face 71a concaves in the diameter direction relative to the rotation axis line TA. The guide concave 94F includes a circular shape winding the circumferential wall face 71a. The guide projection 33i of the toner container 32YE is fitted into the guide concave 94F. The guide concave 94F is slidable in a state in which the guide projection 33i is fitted into the guide concave 94F. The fitting switch 93 holding the driver holding case 73B which rotatably holds the rotation driver 71F is provided on the platform 82C, and includes the main body portion 93a fixed on the platform 82C and the lifting portion 93b (refer to arrow A13) capable of extending and retracting from and to the main body portion 93a. In addition, the toner container-holding 31F is provided with a rotation mechanism which rotates the toner container 32YE about the central axis line CA without moving the toner container in the central axis line CA direction. This rotation mechanism may be a driving gear of a driver provided in the housing 84C with the gear 33c1 (refer to
In the toner container housing 31F of Embodiment 6, the toner housing 32YE is inserted in the housing section 81C, and the circumferential wall face 71a of the rotation driver 71F has contact with the outer circumferential face 33a of the container main body 33YE, so that the guide projection 33i is fitted into the guide concave 94F of the rotation driver 71F. Then, the toner container is set in the loading preparation position Sp.
Thereafter, the rotation driver 71F of the loading drive mechanism 70F rotates under the control of the motor 77B in the toner container housing 31F. In this way, the energizing force (refer to arrow A14) due to the rotation of the rotation driver 71F is applied to the toner container 32YE because the circumferential wall face 71a of the rotation driver 71F has contact with the outer circumferential face 33a of the toner container 32YE (container main body 33YE) pushed in the housing section 81. The energizing force applies the rotation energizing force F1 acting in the direction orthogonal to the central axis line CA relative to the outer circumferential face 33a of the container main body 33YE. Then, the container main body 33YE moves on the holder 84 side in the central axis line CA direction by the guide operation of the guide projection 33i and the guide concave 94F because the guide projection 33i provided in the outer circumferential face 33a is inserted in the guide concave 94F provided in the rotation driver 71F. Namely, the guide projection 33i and the guide concave 94F changes a part of the energizing force (refer to arrow A14) due to the rotation of the rotation driver 71F into the straight energizing force F2 acting in the direction toward the holder 84C in the central axis line CA direction. Because of this, in the loading drive mechanism 70F of Embodiment 6, the guide projection 33i operates as a guide path, the guide concave 94F operates as a follow-up engagement portion and the guide concave 94F operates as an energizing direction changer which changes a part of the rotation energizing force F of the rotation driver 71F into the straight energizing force F2 in the central axis line CA together with the guide projection 33i. With this configuration, the container main body 33YE rotates about the central axis line CA by the rotation energizing force F1 in the housing section 81C while the toner container 32YE (container main body 33YE and held portion 34YE) moves on the holder 84C side in the central axis line CA direction by the straight energizing force F2.
Thereafter, the toner container 32YE reaches the loading position Lp in the housing section 81C, the held portion 34YE (head portion of toner container 32YE) engages with the container-holding member 42 in the holder 84C, so that the toner container 32YE is appropriately loaded (set) in the toner container housing 31F. Then, the stopper 41 is removed from the toner outlet B of the held portion 34YE of the toner container 32YE, and the toner (yellow) contained in the toner container 32YE is able to be supplied to the development device 5Y, and the mounting operation of the toner container 32YE is completed. The rotation driver 71F is retracted by the fitting switch 93, and separated from the outer circumferential face 33a of the container main body 33YE while the concave groove 94F is also separated from the guide projection 33i.
The toner container 32YE appropriately rotates by a not shown rotation mechanism in the toner container housing 31F in a usage condition; thus, the toner accumulated in the case 84a is able to be supplied in the development device 5Y from the toner carrying pipe 67Y.
The toner container 32YE is removed in the toner container housing 31F by the reverse operation to mounting the toner container 32YE. At the start of removing, at first, the rotation driver 71F extends by the fitting switch 93 and the circumferential wall face 71a has contact with the outer circumferential face 33a of the container main body 33YE, so that the guide projection 33i is fitted into the guide concave 94F. Then, the rotation driver 71F rotates under the control of the motor 77B in the direction opposite to that in mounting in the loading drive mechanism 70F. This makes it possible for a user to remove the toner container 32YE by lifting the toner container 32YE having a part projecting from the mounting opening 85 in the loading preparation position Sp.
The image-forming apparatus 100F of Embodiment 6 is able to obtain the effect similar to that of Embodiment 1 because the image-forming apparatus 100F of Embodiment 6 is similar to the image-forming apparatus in the basic configuration.
In addition to this, the toner container is able to be moved in the central axis line CA direction while rotating the toner container main body about the central axis line CA with a simple and small configuration because a part of the energizing force (refer to arrow A14) due to the rotation of the rotation driver 71F is able to be changed into the straight energizing force F2 acting in the direction toward the holding portion 84C in the central axis line CA direction by fitting the concave projection 33i into the guide concave 94F.
Therefore, the operation for replacing the toner container is simplified in the image-forming apparatus 100F to improve the operation performance.
In the above-described Embodiment 6, the guide concave 94F is provided in the rotation driver 71F in the loading drive mechanism 70F. However, the configuration is not limited thereto as long as the guide concave 94F is integrally provided in the rotation driver 71F. For example, as illustrated in
In addition, the image-forming apparatus of the present invention is not limited to the above-described embodiments as long as it includes a development device configured to form a visualized image with a developer, a powder supplier configured to supply the developer from a powder container to the development device and a housing in which the powder supplier and the development device are housed, wherein a loading preparation position which allows the powder container to be placed from an outside of the housing and a loading position which enables the developer to be supplied to the development device from the powder container are set in the powder supplier, and the powder supplier includes a loading drive mechanism configured to move the powder container in a central axis line direction between the loading preparation position and the loading position while rotating the powder container about the central axis line of the powder container.
In each embodiment, the image-forming apparatus 100 illustrates an example applied to an image-forming apparatus, for example, a color printer as illustrated in
In each embodiment, an example using the two-component developer G made of a carrier and a toner is described. However, it is not limited to each embodiment, and it is possible to use a one-component developer made of a toner.
Each of Embodiments 1, 2 illustrates an example applied to the image-forming apparatus (100, 100B) having the configuration illustrated in
Each of Embodiments 1, 2 illustrates an example corresponding to a toner container (toner container 32Y illustrated in
Each of Embodiments 3-6 illustrates an example applied to the image-forming apparatus (100C, 100D, 100E, 100F) with the configuration illustrated in
Each of Embodiment 6 illustrates an example corresponding to a toner container without a cap (with a stopper (toner container 32YC illustrated in
In the embodiments, the retention path (retention groove 33h) is provided only in Embodiment 4, but it is not limited to this embodiment, and the toner container having the retention path is able to be applied to the configuration in Embodiments 2-5.
In each Embodiment, the toner is moved in the container main body 33Y due to the spiral projection 33b provided in the inner circumferential face of the container main body 33Y rotating about the central axis line. However, it is not limited thereto, and an agitator may be provided instead of the projection 33b or together with the projection 33b. In this case, an agitator which is fixed on the platform 82 (housing section 81) as seen in the rotation direction about the central axis line CA, an agitator which rotates together with the container main body 33Y or an agitator which rotates relative to the container main body 33Y may be used as long as an agitator for moving a toner in the central axis line CA in the container main body 33Y is used.
The image-forming units 6Y, 6M, 6C, 6K are provided in each embodiment, but are not limited to each embodiment, and a part or all of the image-forming units may be used as a process cartridge.
In the above-described image-forming apparatus, the powder container placed in the loading preparation position is moved in the loading position by the loading drive mechanism. With this configuration, a user is able to appropriately locate the powder container in the loading position by placing the powder container in the loading preparation position.
Moreover, the powder container in the loading position is moved in the loading preparation position by the loading drive mechanism. With this configuration, a user is able to remove the powder container by lifting the powder container from the loading preparation position without using an operation which extracts the powder container in the loading preparation position, so that the removing operation is able to be further simplified.
Furthermore, the powder container rotates about the central axis line when moving between the loading preparation position and the loading position, so that the developer is solved even if the developer is condensed in the powder container. In this way, the loading operation is able to be further simplified and appropriately conducted because an operation for shaking the powder container is covered even if such an operation is not conducted.
In the above-described image-forming apparatus, the powder container is able to be replaced by lifting an old powder container from the loading preparation position, and placing a new powder container in the loading preparation position. Therefore, the operation for replacing a powder container is further simplified.
In addition to the above configuration, the loading drive mechanism includes the rotation driver which applies the rotation energizing force to the powder container and the energizing direction changer which changes a part of the rotation energizing force from the rotation driver into the straight energizing force in the central axis line direction. With this configuration, the rotation driving force acting in the direction orthogonal to the central axis line and the straight energizing force acting in the central axis line are both applied to the powder container by rotating a single rotation driver. It becomes possible to move the powder container in the central axis line direction while rotating about the central axis line by a simple and small configuration.
It is also possible to switch the loading operation and the removing operation by reversing the rotation driving direction of the rotation driver.
In addition to the above configuration, the energizing direction changer is the driver-holding section which rotatably holds the rotation driver in a state in which the rotation axis line of the rotation driver inclines to the central axis line. With this configuration, the powder container is able to be moved in the central axis line direction while rotating about the central axis line by a simple and small configuration.
In addition to the above configuration, the energizing direction changer includes the spiral guide path provided on the outer circumferential face of the powder container and the follow-up engagement portion fixed on the powder supplier to be slidably engaged with the guide path. With this configuration, the powder container is able to be moved in the central axis line direction while rotating about the central axis line by a simple and small configuration.
In addition to the above configuration, the follow-up engagement portion is provided on the circumferential wall face of the rotation driver. With this configuration, the powder container is able to be moved in the central axis line direction while rotating about the central axis line by a simple and small configuration.
In addition to the above configuration, the guide path is the guide groove in which the outer circumferential face concaves in the diameter direction of the central axis line, and the follow-up engagement portion is the guide projection which is inserted into the guide groove. With this configuration, the powder container is able to be moved in the central axis line direction while rotating about the central axis line by a simple and small configuration.
In addition to the above configuration, the guide path is the guide projection projecting from the outer circumferential face in the diameter direction of the central axis line, and the follow-up engagement portion is the guide concave in which the guide projection is inserted. With this configuration, the powder container is able to be moved in the central axis line direction while rotating about the central axis line by a simple and small configuration.
In addition to the above configuration, the circular retention path which is connected with the end portion of the guide path on the loading preparation position side, and extends in the face orthogonal to the central axis line direction is provided on the outer circumferential face of the powder container. With this configuration, the powder container is able to rotate about the central axis line due to the rotation energizing force from the rotation driver without changing the position in the central axis line direction by a simple and small configuration.
The circular retention path which is connected with the end portion of the guide path on the loading preparation position side, and extends in the face orthogonal to the central axis line direction is provided on the outer circumferential face of the powder container for use in the image-forming apparatus described above. With this configuration, the powder container is able to rotate about the central axis line due to the rotation energizing force from the rotation driver without changing the position in the central axis line direction by a simple configuration.
Although the embodiments of the present invention have been described above, the present invention is not limited thereto. It should be appreciated that variations may be made in the embodiments described by persons skilled in the art without departing from the scope of the present invention.
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