IMAGE FORMING APPARATUS AND POWER SUPPLY CONTROL METHOD THEREOF

Abstract

An image forming apparatus having a thermal fixing unit reduces a current inputted from a commercial power source using electric power charged in the capacitive when warming up the thermal fixing unit. The apparatus comprises a first charging unit to charge the capacitive unit at a first charging rate, and a second charging unit to charge the capacitive unit at a second charging rate lower than the first charging rate and greater than a natural power discharge rate of the capacitive unit. A charge switching control unit switches a power source charging the capacitive unit from the first charging unit to the second charging unit when the image forming apparatus transitions into an energy saving standby mode, and returns the power source charging the capacitive unit from the second charging unit to the first charging unit when the image forming apparatus returns from the energy saving standby mode.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.

FIG. 1A is a conceptual configuration diagram describing a hardware configuration of a power supply control of an image forming apparatus according to a first embodiment.

FIG. 1B is a conceptual configuration diagram describing a hardware configuration of an image processing controller according to the embodiment.

FIG. 1C is a flowchart describing an example of a conceptual process sequence of an image process controller according to the embodiment.

FIG. 2 is a conceptual configuration diagram describing a hardware configuration of a charging component of a power storage unit according to the first embodiment.

FIG. 3 describes a power storage control in a energy saving standby mode according to the first embodiment.

FIG. 4 is a conceptual configuration diagram describing a hardware configuration of a power supply control of an image forming apparatus according to a second embodiment.

FIG. 5 is a conceptual configuration diagram describing a hardware configuration of a charging component of a power storage unit according to the second embodiment.

FIG. 6 is a conceptual configuration diagram describing a hardware configuration of a power supply control of an image forming apparatus according to a third embodiment.

FIG. 7 is a conceptual configuration diagram describing a hardware configuration of a charging component of a power storage unit according to the third embodiment.

FIG. 8 is a conceptual configuration diagram describing a hardware configuration of a charging component of a power storage unit according to a fourth embodiment.

FIG. 9 describes a charging control in a energy saving standby mode according to the fourth embodiment.

FIG. 10 is a circuit diagram describing an example of a configuration of a capacitive unit according to another embodiment.

FIG. 11 is a circuit diagram describing an example of a configuration of a second charging unit according to another embodiment.

FIG. 12 is a conceptual configuration diagram describing a conventional example of a hardware configuration of a power supply control of an image forming apparatus.

FIG. 13 is a conceptual configuration diagram describing a conventional example of a hardware configuration of a charging component of a power storage unit.

FIG. 14 describes a conventional example of a charging power control at printing.

FIG. 15 describes a conventional example of a charging power control in the energy saving standby mode.

DESCRIPTION OF THE EMBODIMENTS

Following is a description of preferred embodiments of the present invention, with reference to the attached drawings.

First Embodiment

A first embodiment of the present invention is configured to add a second charging unit to a conventional first charging unit, and to switch over to charging via the second charging unit in energy saving standby mode, by way of providing a unit that reduces power consumption when charging a capacitive unit in energy saving standby mode. In the energy saving standby mode, a backlight in a display panel is dimmed, a power supply for running the display is switched off, a power supply to a paper feed or a paper discharge optional unit is switched off, a power supply for control of such aspects as lighting of a photo interrupter is switched off, an actuator power supply for such purposes as switching off an idle state current of an actuator, including a scanner motor, a solenoid, a stepping motor, a DC motor, and a cooling fan, is itself turned off, a converter that suspends a switching operation of a switching power supply is itself suspended, and/or a clock speed of a controller logic circuit is decreased.

Example of Configuration of Power Supply Control of Image Forming Apparatus According to First Embodiment

FIG. 1A is a conceptual configuration diagram describing a hardware configuration according to the embodiment.

Reference numeral 901 is a fixing unit which fixes a transfer image upon a recording medium with electrothermally generated temperature. The fixing unit 901 is inductively heated by supplying high-frequency electric power, which is generated from an AC power of an AC power supply 904 by a fixing power supply circuit 902, and is controlled to remain its temperature at a predetermined temperature by an image process controller 908.

Reference numeral 903 is a two-converter low-voltage power supply that receives electric power from the AC power supply 904 that is converted into primary DC voltage by a rectification circuit 905, and outputs a 5-volt DC power supply for control and a 24-volt DC power supply for an actuator via separate insulated-type DC/DC converters 906 and 907, respectively.

Reference numeral 908 is the image process controller, which communicates with an image forming controller 909, which is connected to a host 926, via a command signal 924. The image process controller 908 synchronizes, as image forming parts, a laser driver 910, a high-voltage power supply 914, and an actuator 915 with a video signal 923 under a well-known electrophotographic process. The actuator 915 comprises such components as a scanner motor, a drum motor, a conveyor motor, and a solenoid fan motor. The synchronization control uses information of sensors 912. A toner image is formed on a recording medium, and the image is pressed and fixed by the temperature controlled fixing unit 901. Reference numeral 927 is a backlight that illuminates a display panel 925.

Reference numeral 911 is a power saving switch, and reference numeral 922 is a signal to suspend the converter. If the image forming apparatus is not accessed via either the host 926 or the display panel 925 within a set period of time, the image forming controller 909 generates an energy saving command. Upon receipt of the energy saving command, the image process controller 908 performs power saving through interrupts and suspensions, and transitions to energy saving standby mode, with the ready signal in the negative.

Reference numeral 913-1 is a power storage unit according to the embodiment, which is inserted in a supply route of the 24-volt output of the two-converter low-voltage power supply. In the power storage unit 913-1, a charging unit 101, for which the 24-volt power is provided, supplies a constant current to charge a capacitive unit 918, which is constituted of an electric double layer capacitor. The capacitive unit 918 is charged until a predetermined level of charged power is reached under control of a charged power monitoring unit 916. A power storage unit control signal 921 including a stop charging signal, issued by the image process controller 908, stops the charging of the capacitive unit 918 and activates a DC/DC converter 919. A discharge switch 920 switches the power supplied to various loads for image forming from the 24-volt output from the two-converter low-voltage power to a 24-volt output boosted from an output of the capacitive unit 918 by the DC/DC converter 919. The electric power that is charged in the capacitive unit 918 is supplied as low-voltage power in place of the 24-volt output from the two-converter low-voltage power. Therefore, the incoming AC power for the low-voltage power supply is reduced, and the reduced AC power for the low-voltage power supply is allocated to the AC power for the power supply of the fixing unit.

Reference numeral 101 is a first charging unit, in similar to the charging unit 917 in the conventional example, to which the 24-volt power supply is inputted and from which a constant current is used to charge the capacitive unit 918 via a charging switch relay 103. A second charging unit 102 is provided in addition to the first charging unit 101, according to the embodiment. The second charging unit 102 is configured to receive the output of the 5-volt DC control power supply and to charge the capacitive unit 918 with its output via the charging switch relay 103 as a switching unit.

Example of Configuration of Image Process Controller 908

FIG. 1B is a block diagram depicting an example of a configuration of the image processing controller 908 depicted in FIG. 1A. While FIG. 1B depicts an example that implements control in software, it would also be possible to implement control via a hardware configuration. It would also be permissible for control to be shared with the image forming controller 909 in FIG. 1A. FIG. 1B depicts a configuration that is closely related to the embodiment, with other elements being omitted.

The image process controller 908 comprises a CPU 9081 for computational control, which controls the image forming process, and a communications controller 9082, which controls communication with the image forming controller 909. The CPU 9081 comprises a timer 9081a, which keeps track of time.

The image process controller 908 also comprises a ROM 9083, which stores programs that the CPU 9081 executes and data, and a RAM 9084, which serves as a temporary storage area while the CPU 9081 is in operation.

The ROM 9083 stores an image process control program 9083a, which is related to the embodiment, as well as an energy saving control module 9083b and a charge and discharge control module 9083c, which are embedded within the image process control program 9083a. Also stored in the ROM 9083 are such elements as a fixing start-up time (t1) 9083e and a drum motor drive time (t2) 9083f, as various timing parameters 9083d. The ROM 9083 additionally stores a setting temperature (Th) 9083g of the fixing unit, as well as a first and second charging levels 9083h, which are used in FIG. 8, according to a fourth embodiment.

The RAM 9084 maintains a plurality of flags 9084a through 9084d, which signify forking during the execution of image process control program 9083a. The RAN 9084 also maintains a space for a current process sequence 9084e, a current fixing unit temperature (T(t)) 9084f, and a current charge voltage 9084g, which is used according to the fourth embodiment. The above flags 9084a through 9084d are a flag 9084a that indicates whether or not the energy saving standby mode is set, a flag 9084b that indicates to force to stop charging, a discharge flag 9084c, and a flag 9084d that indicates whether the first charging unit or the second charging unit is used. The flags 9084a through 9084d correspond to signals that control such elements as the power storage unit 913-1, the insulated-type DC/DC converter 907, and the power saving switch 911.

The RAM 9084 also comprises an I/O interface 9085 that interfaces with output of signals that control respective elements, as well as input of information that denotes statuses of an apparatus.

The energy saving mode signal 922 is outputted via the I/O interface 9085 to the insulated-type DC/DC converter 907, and a charge control signal 921a is outputted via the I/O interface 9085 to the charging switch relay 103. A discharge control signal 921b is outputted via the I/O interface 9085 to the discharge switch 920, a forcible charge stop signal 921c is outputted via the I/O interface 9085 and a power saving control signal is outputted via the I/O interface 9085 to the power saving switch 911. A temperature from the fixing unit 901 is inputted via the I/O interface 9085, and a charging potential level 1301, which is used according to the fourth embodiment, is inputted via the I/O interface 9085 from the capacitive unit 918.

Example of Operation of Image Process Controller 908

FIG. 1C is a flowchart describing an example of a control sequence of the image process controller 908 depicted in FIG. 1A. The flowchart depicts only an operation that is related to the embodiment, but other elements are omitted. It would be permissible for the flowchart to be contained within a control of another image process, or to be executed in parallel thereto.

The CPU 9081 repeatedly loops through the flowchart in FIG. 1C in response to an interrupt at a start of printing. The flowchart begins with the execution of a predetermined process in accordance with the image process control. Initially, the charging switch relay 103 is connected to the first charging unit 101, and the discharge switch 920 is connected to the insulated-type DC/DC converter 907.

A judgment is made in step S11 as to whether or not the image process control has reached the fixing start-up timing (t1). If having reached the fixing start-up timing (t1), the process proceeds to step S12, in which the fixing power supply is switched on and the fixing unit is heated up.

A judgment is made in step S13 as to whether or not the image process control has reached the drum motor driving start time (t2). If having reached the drum motor driving start time (t2), the process proceeds to step S14, in which the forcible charge stop signal is set to on. In step S15, the discharge switch 920 is connected to the DC/DC converter 919, and the output of the capacitive unit 918 is supplied versus the load after being boosted from 5 to 24 volts. The drum motor is driven in step S16.

A judgment is made in step S17 as to whether or not the fixing temperature has reached the target temperature Th. If having reached the target temperature Th, the process proceeds to step S18, in which the discharge switch 920 is disconnected from the DC/DC converter 919 and then reconnected to the insulated-type DC/DC converter 907. The forcible charge stop signal is switched off in step S19, to automatically start charging in accordance with the charged power monitoring unit 916.

A judgment is made in step S20, in the charging process, as to whether or not the current mode of the image forming apparatus is the energy saving standby mode. If in the energy saving standby mode, the charging switch relay 103 is connected to the second charging unit 102, and charging starts using the 5-volt DC control power supply from the insulated-type DC/DC converter 906. If not in the energy saving standby mode, the charging switch relay 103 is connected to the first charging unit 101, and charging starts using the 24-volt power supply from the insulated-type DC/DC converter 907.

Example of Hardware Configuration of Charging Component of Power Storage Unit 913-1 According to First Embodiment

FIG. 2 is a conceptual configuration diagram describing a hardware configuration of a charging component of the power storage unit 913-1 depicted in FIG. 1A.

Reference numeral 101 is a first charging unit. In order to simplify the description, the first charging unit 101 also includes the capacitive unit 918 and the charged power monitoring unit 916, in addition to the charging unit 101 in FIG. 1A. The first charging unit 101 is identical to the charging component 1001 in the conventional example depicted in FIG. 13, and thus, a description thereof will be avoided herein.

The first charging unit 101 is configured of a chopper constant current circuit that has the same 24-volt power supply as the charging unit 917 in the conventional example, such that it is possible to charge the power storage unit in highly efficient conversion rate within a predetermined time. The second charging unit 102 comprises a backflow blocking diode 201 and a maximum current setting resistor 202, and configures a constant voltage charging circuit with a charge voltage of 5 volts. Although the constant voltage charging circuit may incur such disadvantages as loss of charge due to resistance or speed of charging, it is applied as a charging unit to compensate a natural discharge from the capacitive unit 1002. The charging voltage is made the same 5 volts as the fully charged voltage of the capacitive unit 1002, and then a charging characteristic is set so that the smaller the charge current is the nearer the charging voltage approaches the fully charged voltage. Therefore, it is possible to provide a charging unit that has highly reliable protecting against excess charge and thus incurs no current loss due to switching.

Example of Operation of Power Supply Control of Image Forming Apparatus According to the First Embodiment

FIG. 3 describes a power storage control in a energy saving standby mode in the above mentioned hardware configuration according to the first embodiment.

Reference numeral 1101 is a fixing temperature, reference numeral 1102 is the incoming AC power, reference numeral 1103 is power charged in the capacitive unit, and reference numeral 1201 is power charged into and discharged from the capacitive unit. The charging and discharging power 1201 indicates the charge and discharge operation of the capacitive unit for the intermittent printing occurring in a cold start, along the same time axis. Reference numeral 1107 is a discharge section. The power storage unit switches to discharge during the discharge section 1107, in which power consumption goes to a peak by activating the drum motor after a predetermined time 110 has been elapsed from starting up of the mixing unit. Approximately 300 watts of electric power is supplied as 24-volt power to 24-volt loads. When the discharge is finished, power charged in the capacitive unit drops below a start charging level 1112, and thus charging is performed until a maximum charged level 1111 is reached. The start charging level 1112 is set to a first charged level that corresponds to a power level required for warm-up of the capacitive unit, and the maximum charged level 1111 is set to a second charged level that corresponds to a maximum charged level of the capacitive unit. A monitoring charge level of the charged power monitoring unit maintains the charged level between the first charged level and the second charged level.

The charging power of the charging unit in the power storage unit is set to a first charging rate, which is determined to enable to reach the first charged level based on a time from an end of a first warm-up in a first intermittent print at cold start to a start of a second warm-up and the amount of the discharged power. The charging rate is set to about 30 watts, which is on the order of 10% of the typical discharge rate.

Reference numeral 301 is a timing at which the energy saving command is generated. When the energy saving command is issued by the image forming controller 909 and received by the image process controller 908, the power saving unit is activated, such as the shutting off of power to the actuator, and the status flag 9084a of the image process controller 908 is set to the energy saving standby mode. The status is maintained during a section 302 of a energy saving standby mode. When the status flag 9084a is set to the energy saving standby mode, the image process controller 908 switches to the charging switch relay 103. As a result, charging power 306 and 307 to the power storage unit are reduced from a constant current charging rate of the first charging unit 101 to a constant voltage charging rate of the second charging unit 102, for a first charging section 303 and a second charging section 305. Therefore, in the energy saving standby mode, recovery to the maximum charged level 1111 and recovery after the charged level has been below the charging start level through natural power discharge from the capacitive unit 1002 maintaining the charged level.

Benefits of the First Embodiment

The controls allow reducing power consumption in the first charging section 303 and the second charging section 305 to a level near a power consumption level that applies during a non-charging section 304, while maintaining a charged level required in the energy saving standby mode.

It is thus possible to maintain the on demand capability within the energy saving standby mode. It is also possible thereby to reduce the power consumption in the standby mode to a sum of the idle power of the insulated-type DC/DC converter 906, the sleep power of the image process controller 908 and the image forming controller 909, and the charging power in the constant voltage charging power rate for the capacitive unit.

Second Embodiment

With regard to a second embodiment, the second charging unit, which reduces power consumption for charging during the energy saving standby mode, is configured by a constant voltage charging circuit to which an AC impedance unit is applied under a chopper control. The second embodiment is characterized by removing a fall in efficiency caused by a current limit resistance, which is a weakness of the constant voltage charge, by switching the charging voltage to change the charging rate of the first charging unit, and thus providing the charging characteristic that is an advantage of the constant voltage charge in a simple configuration.

Example of Configuration of Power Supply Control of Image Forming Apparatus According to Second Embodiment

FIG. 4 is a conceptual configuration diagram describing a hardware configuration according to the second embodiment. Configurations according to the second embodiment comprising functions identical to configurations according to the first embodiment are designated with identical reference numerals, and descriptions thereof are omitted. Whereas an example of the present invention using a two-converter low-voltage power supply is described according to the first embodiment, an example using a single converter low-voltage power supply according to the second embodiment will be described.

Reference numeral 405 is a single converter low-voltage power supply, which outputs a 24-volt DC via an insulated-type DC/DC converter 403. Reference numeral 404 is a non-insulated-type DC/DC converter, which converts the 24-volt DC into a 5-volt control DC. It is possible to configure the single converter low-voltage power supply less expensively than the two-converter low-voltage power supply because the non-insulated-type DC/DC converter is configured less expensively and more efficiently than the insulated-type DC/DC converter.

Reference numeral 406 is a field effect transistor (FET) energy saving switch. It is not possible in the single converter low-voltage power supply to stop an operation of the insulated-type DC/DC converter 403 and cut off the 24-volt output, as would be possible with the two-converter low-voltage power supply. Because the single converter low-voltage power supply makes the 5-volt control DC from the 24-volt DC. Consequently, in the energy saving standby mode, the FET energy saving switch is cut off and thereby the 24-volt DC output for the actuator load is switched off.

Reference numeral 913-2 is a power storage unit according to the embodiment, which is inserted into a route of supplying the 24-volt DC output and the 5-volt DC output from the single converter low-voltage power supply. The charging unit 401 performs constant current charging to the capacitive unit 918, which is formed from the electric double layer capacitor, using the 24-volt DC and the 5-volt DC as the power source. Electric power is thus charged under control of a charged power monitoring unit 916 until a predetermined charged level is reached. The power storage unit control signal 921, issued by the image process controller 908, activates the DC/DC converter 919. A discharge switch 920 switches the output power of the power storage unit from the low-voltage 24-volt output to a 24-volt output boosted from the voltage of the capacitive unit 918, and the electric power charged in the capacitive unit 918 is supplied as low-voltage power to the loads in place of the power of the low-voltage power supply. Thus, the incoming AC power to the low-voltage power supply is reduced, and thereby a larger amount of power in the AC power supply 904 can be allocated to the fixing power supply.

Reference numeral 401 is the charging unit, which receives power from the 24-volt power supply and the 5-volt power supply and uses the constant voltage output thereof to charge the capacitive unit 918 at a constant voltage.

Example of Hardware Configuration of Charging Component of Power storage unit 913-2 According to Second Embodiment

FIG. 5 is a conceptual configuration diagram describing a hardware configuration of a charging component of the power storage unit 913-2 depicted in FIG. 4. Configurations depicted in FIG. 5 comprising functions identical to configurations depicted in FIG. 4 are designated with identical reference numerals, and descriptions thereof are omitted.

Reference numeral 401 is the charging unit, in which the charging voltage is switched in line with the on/off state of the 24-volt output for the actuator load by way of a charging rate switch diode 402. In the charging unit 401, the charging rate is switched by switching the charging voltage in the constant voltage charging. Thus, the switching of the charging voltage implements a function of switching between the first charging unit and the second charging unit.

The charging unit 401 according to the second embodiment, which includes the first charging unit and the second charging unit, is not the same as the chopper constant current circuit according to the conventional example or the first embodiment. That is, a clock signal 407 is issued from the image process controller 908 and received by a gate circuit 501 comprising a NAND gate, and the switching unit 1004 is switched by a fixed duty ratio, rather than controlling the duty ratio by which the switching unit 1004 is switched on. The gate circuit 501 gates the clock signal 407 by an electric power stop signal 502 when the hysteresis converter 1010 detects a predetermined charged voltage, and thereby the switching unit 1004 is turned off.

Benefits of the Second Embodiment

Given the present configuration, a voltage differential between the charging voltage and the charged voltage of the capacitive unit 1002 is applied to the both ends of the choke coil 1003 by the fixed duty ratio. The AC impedance unit is configured such that the charging current is changed since the choke coil 1003 is charged currently in accordance with the voltage differential. The combination of the AC impedance unit by way of the switching operation and the power supply is the constant voltage charge circuit. Thus, the second embodiment removes a fall in efficiency caused by a current limit resistance, which is a weakness of the constant voltage charge, by switching the charging voltage to change the charging rate of the first charging unit, and thus provides the charging characteristic that is an advantage of the constant voltage charge in a simple configuration. Accordingly, a constant voltage charge operation, which could not be applied for efficiency reasons because of a conventional large charging current, can be applied to the first charging unit. The second charging unit is configured by a parameter switching unit that decreases the charging rate by switching the charging voltage to 5 volts in the energy saving standby mode, and thereby the power consumption in the standby mode can be reduced.

A unique benefit according to the second embodiment is to avoid a problem arises when charging the capacitive unit comprising the capacitors in the constant current charging method, due to applying the constant current charging method to the first charging unit that is the charging unit not in the energy saving standby mode. The problem that the charging speed in the initial charging falls because the charging power changes proportionally to the charged voltage can be avoided, therefore, the second embodiment has the effect of allowing widespread use of the charged range of the electric double layer capacitor.

Third Embodiment

According to a third embodiment, the second charging unit as the charge power consumption reduction unit in the energy saving standby mode is configured as the constant voltage charge circuit using an external power source such as the commercial power source as the power supply. Thus, the third embodiment allows charging when the switching power supply is off as well as in the energy saving standby mode.

Example of Hardware Configuration of Power Supply Control of Image Forming Apparatus According to the Third Embodiment

FIG. 6 is a conceptual configuration diagram describing a hardware configuration according to the third embodiment. Configurations depicted in FIG. 6 comprising functions identical to configurations depicted in FIG. 1, according to the first embodiment, and FIG. 4, according to the second embodiment, are designated with identical reference numerals, and descriptions thereof are omitted.

A power source switch 928 as an on/off unit of the low-voltage power source directly opens and closes a primary current route from the commercial power source according to the first and second embodiment. According to the third embodiment, an example of applying a power supply remote switch 603 to the low-voltage power source will be described.

Reference numeral 603 is a power supply remote switch. Rather than directly cutting off the primary current route of the commercial power source, power control is instead assigned to the image process controller by a detection signal of the power supply remote switch 603. A separating operation of the fixing unit and a power down sequence such as the cooling sequence by the fan are then carried out. By stopping a switching operation of an inverter in an insulated-type DC/DC converter 602 and preventing transmission of electric power to a secondary side of an insulated transformer, thereafter the power supply is stopped.

With such a printer, the primary current route of the commercial power source is not cut off even if the power supply remote switch 603 is off.

Reference numeral 601 is the second charging unit, which takes the commercial power source as the power supply thereof and is connected to the capacitive unit 918 of a power storage unit 913-3. It is therefore possible to charge the capacitive unit 918 by the second charging unit 601 when the switching power supply is off as well as in the energy saving standby mode.

Example of Hardware Configuration of Charging Component of Power storage unit 913-3 According to the Third Embodiment

FIG. 7 is a conceptual configuration diagram describing a hardware configuration of a charging component of the power storage unit 913-3 depicted in FIG. 6.

Reference numeral 101 is the first charging unit, and incorporates not only the charging unit 917 in FIG. 1, but also the capacitive unit 918 and the charged power monitoring unit 916, for purposes of simplicity in description. The first charging unit 101 is identical to the charging component 1001 depicted in FIG. 12 of the conventional example, and therefore, a description will be omitted herein.

Reference numeral 601 is the second charging unit, which takes a commercial power source 702 as the power supply thereof and reduces the commercial power voltage 1/33 by way of an insulated transformer 701 serving as an insulated transformer unit. Reference numeral 703 is a bridge diode, which forms an insulated constant voltage charge circuit together with a current limiting resistor 704 and a Zener diode 705 protecting against excessive voltage.

Benefits of the Third Embodiment

Given the third embodiment, in the energy saving standby mode, when stopping the switching of the first charging unit 101 charging by the second charging unit 601 is switched to. It is therefore possible to charge the capacitive unit 918 by the second charging unit when the switching power supply is off as well as in the energy saving standby mode.

A unique benefit according to the third embodiment is that on demand control using the capacitive unit immediately upon switching on the power supply will be allowed by performing an extremely small charging even when the power supply is off.

Fourth Embodiment

According to the first through the third embodiments, the charging start level 1112 and the maximum charged level 1111 are set in a form of hardware in the hysteresis converter 1010. A configuration was described, in which the first and the second charging unit perform charging and discharging control asynchronously to the timing 301 at which the energy saving command is generated. In contrast, a control unit controls switching from the first charging unit to the second charging unit according to the fourth embodiment.

Example of Hardware Configuration of Charging Component of Capacitor According to the Fourth Embodiment

As depicted in FIG. 8, the hardware configuration according to the fourth embodiment extracts the charged voltage of the capacitive unit as depicted in FIG. 5 according to the second embodiment, as the charged potential level 1301, which is in turn inputted into an A/D port of the image process controller 908 and targeted for control by the CPU 9081. The circuit according to the forth embodiment is not limited thereto, however, provided that the configuration is present.

Example of Operation of Power Supply Control of Image Forming Apparatus According to the Fourth Embodiment

Characteristics according to the fourth embodiment are detecting the charged level and controlling the switching of the charging in accordance with the result of the detection. Accordingly, following is a description of the operation of changing the charged level and the control thereof, which are described in a control description diagram in FIG. 9.

The image process controller 908 suspends transitioning to an energy saving state of a power consumption unit if the charged level by the first charging unit is less than or equal to the charging start level 1112 on the timing 301 at which the energy saving command is inputted by the image forming controller 909. During a section 801 while the transition to the energy saving standby mode is suspended, charging by the first charging unit continues until the charged level has reached the charging start level 1112. When the charged level has reached the charging start level 1112, the transition to the power saving status is performed, a energy saving standby mode flag is stored in a storage unit, and a charging is performed by the second charging unit during a section 802.

The suspension of transitioning to an energy saving state of the power consumption unit is performed by a timing control of cut-off of the FET energy saving switch 406 in FIG. 4 at the power storage unit 401 as shown in FIG. 8. For example, it may be performed by judging an output from the capacitive unit 1002 of the power storage unit 913-1 in FIG. 1 by the image process control unit 908 and then controlling a switching timing of the charging switch relay 103.

The charging start level 1112 is set to the first charging level, which is the quantity of electric power required for the warm-up. The unit that controls the transition to the energy saving standby mode is thus installed in order to ensure that the charge level on the transition to the energy saving standby mode has been greater than or equal to the quantity of electric power required for the warm-up.

Such action by way of the unit controlling the transition to the energy saving standby mode ensures on demand mixing control on waking up from the energy saving standby mode, regardless of whenever the energy saving command is inputted.

Other Embodiments

The preceding embodiments are some of possible examples. It would also be permissible to have a configuration that adds the second charging unit having the different charging rate to the first charging unit capable of recharging within the warm-up section, and that switches to the second charging unit in response to the status flag of the energy saving standby mode.

For example, in place of the electric double layer capacitor, as depicted in FIG. 10, it would be permissible to combine a capacitor 1401 such as an electrolytic capacitor with a secondary battery 1402 such as a proton polymer battery or a nickel hydride battery. It would also be permissible for the first charging unit to be a constant power charging unit comprising a current limiter function though admittedly expensive.

While the insulated transformer unit of the second charging unit using the commercial power source as the power supply thereof is used according to the third embodiment, it would be permissible to serially connect three or more ceramic capacitors in safety-standard 1501, and thereby rectify a partial voltage output.

According to the embodiment, it was possible to charge in the energy saving standby mode by way of the second charging unit. Accordingly, a problem with the capacitive unit owing to increase of a current leak can be detected promptly by comparing a charge clock cycle, reference numeral 304 in FIG. 9, in which the discharge rate of the capacitive unit is minimum state with a standard clock cycle, according to the fourth embodiment. Thus, it would be permissible to configure a fault detection and control unit of the capacitive unit that performs a stop of the charging and discharging of the capacitive unit and restriction of the fixing unit warm-up power. That is, the charged level of the capacitive unit in the energy saving standby mode is detected. Next, a discharge rate of the capacitive unit from a temporal change of the charged level detected is computed. The charging of the capacitive unit as well as a use of electric power discharged from the capacitive unit are inhibited, when the discharge rate of the capacitive unit computed is greater than or equal to a predetermined discharge rate.

The present invention thus reduces the charging power consumption of the capacitive unit in the energy saving standby mode, by adding the second charging unit to the first charging unit capable of recharging within the warm-up section and switching from the first charging unit to the second charging unit in response to the status flag of the energy saving standby mode.

The present invention may be applied to a system configured of a plurality of devices, such as a computer, an interface device, a reader, and a printer, for example, as well as an apparatus configured of a single device, such as a multi-function peripheral, a printer, or a fax machine.

It is to be understood that the objectives of the present invention are achieved by using a recording medium or a storage medium that records a software program code that implements the functions of the embodiments. It is to be understood that, in such a circumstance, the objectives of the present invention are achieved by supplying the recording medium to the system or the apparatus, and the computer, or the CPU or the MPU, of the system or the apparatus loads and executes the program code that is stored on the recording medium. In such a circumstance, the program code itself that is thus loaded from the recording medium implements the functions of the embodiments, and the recording medium that records the program configures the present invention.

The functions of the embodiments are implemented by the execution by the computer of the program code thus loaded. An operating system (OS) or other software that runs on the computer performs actual processing, in whole or in part, in accordance with the instructions of the program code. It is to be understood that a circumstance wherein the functions of the embodiments are implemented by the processing thereof is also included.

The program code that is loaded from the recording medium is written to a memory that is a part of an expansion card that is inserted into a computer, or an expansion unit that is connected to a computer. It is to be understood that a circumstance wherein the CPU or other hardware that is a part of the expansion card or the expansion unit performs actual processing, in whole or in part, in accordance with the instructions of the program code, and that the functions of the embodiments are implemented by the processing thereof, is also included.

Also included within the present invention is a form wherein the functions of the embodiments are implemented by having the program data that implements the functions of the embodiments be downloaded onto the apparatus from either a CD-ROM that is placed into the apparatus, or from an external source of supply such as the Internet/World Wide Web.

When applying the present invention to the recording medium, it is desirable that the program code that is stored on the recording medium support the flowcharts described herein.

While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.

This application claims the benefit of Japanese Patent Application No. 2006-261413, filed on Sep. 26, 2006, which is hereby incorporated by reference herein in its entirety.

Claims

1. An image forming apparatus having a thermal fixing unit adapted to fix a transfer image upon a recording medium by electrothermally generated heat, comprising; a capacitive unit adapted to accumulate electric power at a predetermined charging level;an inputted current reducing unit adapted to reduce a current inputted from an external power source using electric power charged in the capacitive unit together with electric power from the external power source, when warming up the thermal fixing unit;a first charging unit adapted to charge the capacitive unit at a first charging rate capable of recharging the capacitive unit within a warming up section;a second charging unit adapted to charge the capacitive unit at a second charging rate that is lower than the first charging rate and greater than a natural power discharge rate of the capacitive unit maintaining a charged level; anda charge switching control unit adapted to switch a power source charging the capacitive unit from the first charging unit to the second charging unit when the image forming apparatus transitions into an energy saving standby mode, and to return the power source charging the capacitive unit from the second charging unit to the first charging unit when the image forming apparatus returns from the energy saving standby mode.

2. The image forming apparatus according to claim 1, wherein the capacitive unit comprises at lest an electric double layer capacitor.

3. The image forming apparatus according to claim 1, wherein the predetermined charged level includes a charging start level and a maximum charged level, and further comprising a charged level control unit adapted to maintain the charged level of the capacitive unit between the charging start level and the maximum charged level by starting charging when the charged level is below the charging start level and stopping charging when the charged level of the capacitive unit reaches the maximum charged level.

4. The image forming apparatus according to claim 1, wherein the second charging unit includes a switching unit adapted to switch any one parameter of a constant current value, a constant voltage value and a constant power value with respect to the first charging unit.

5. The image forming apparatus according to claim 4, wherein the second charging unit comprises a constant voltage charging unit configured by serially connecting a constant voltage supply and an impedance unit to the capacitive unit.

6. The image forming apparatus according to claim 5, wherein a voltage of the constant voltage supply is the maximum charged level that is a fully charged voltage of the capacitive unit.

7. The image forming apparatus according to claim 5, wherein the impedance unit comprises an AC impedance unit in which the constant voltage supply, a choke coil and a switch are serially connected to the capacitive unit, a circulating diode grounded is connected between the choke coil and the switch, and an average current flows in response to a voltage applied to the choke coil by switching the switch at a fixed duty ratio.

8. The image forming apparatus according to claim 4, wherein the second charging unit comprises an insulated transformer unit using the external power source as the power supply thereof.

9. The image forming apparatus according to claim 3, wherein the charge switching control unit maintains charging by the first charging unit when the charged level of the capacitive unit is below the charging start level on a transition timing into the energy saving standby mode, and switches from charging by the first charging unit to charging by the second charging unit when the charged level reaches the charging start level.

10. The image forming apparatus according to claim 1, further comprising: a charged level detection unit adapted to detect the charged level of the capacitive unit in the energy saving standby mode;a discharge rate computation unit adapted to compute a discharge rate of the capacitive unit from a temporal change of the charged level detected; andan inhibit unit adapted to inhibit charging of the capacitive unit and a use of electric power discharged from the capacitive unit, when the computed discharge rate of the capacitive unit is greater than or equal to a predetermined discharge rate.

11. The image forming apparatus according to claim 1, wherein in the energy saving standby mode, at least one of the following operations is performed: a backlight in a display panel is dimmed; a power supply for running the display is switched off; a power supply to a paper feed or a paper discharge optional unit is switched off; a power supply for control of such aspects as lighting of a photo interrupter is switched off; an actuator power supply is turned off for switching off an idle state current of an actuator including a scanner motor, a solenoid, a stepping motor, a DC motor and a cooling fan; a converter is suspended for suspending a switching operation of a switching power supply is itself suspended; and a clock speed of a controller logic circuit is decreased.

12. A method of controlling a power supply of an image forming apparatus having a thermal fixing unit adapted to fix a transfer image upon a recording medium by electrothermally generated heat, said method comprising: an inputted current reducing step of reducing a current inputted from an external power source using electric power charged in a capacitive unit adapted to accumulate electric power at a predetermined charging level together with electric power from the external power source, when warming up the thermal fixing unit;a first charging step of charging the capacitive unit at a first charging rate capable of recharging the capacitive unit within a warming up section;a second charging step of charging the capacitive unit at a second charging rate that is lower than the first charging rate and greater than a natural power discharge rate of the capacitive unit maintaining the charged level; anda charge switching control step of switching a charging step of charging the capacitive unit from the first charging step to the second charging step when the image forming apparatus transitions into an energy saving standby mode, and returning the charging step of charging the capacitive unit from the second charging step to the first charging step when the image forming apparatus returns from the energy saving standby mode.

13. The method according to claim 12, wherein the predetermined charged level includes a charging start level and a maximum charged level, and further comprising a charged level control step of maintaining the charged level of the capacitive unit between the charging start level and the maximum charged level by starting charging when the charged level is below the charging start level and stopping charging when the charged level of the capacitive unit reaches the maximum charged level.

14. The method according to claim 13, wherein in the charge switching control step, charging of the first charging step is maintained when the charged level of the capacitive unit is below the charging start level on a transition timing into the energy saving standby mode, and charging of the first charging step is switched to charging of the second charging step when the charged level reaches the charging start level.

15. The method according to claim 12, further comprising: a charged level detection step of detecting the charged level of the capacitive unit in the energy saving standby mode;a discharge rate computation step of computing a discharge rate of the capacitive unit from a temporal change of the charged level detected; andan inhibit step of inhibiting charging of the capacitive unit and a use of electric power discharged from the capacitive unit, when the computed discharge rate of the capacitive unit is greater than or equal to a predetermined discharge rate.

16. A computer-readable storage medium storing a computer-executable program of causing a computer execute the steps comprised in the method of controlling the power supply of the image forming apparatus according to claim 12.