Field of the Invention
The present invention relates to a technique for determining a type of a recording material with high accuracy and controlling an image forming condition according to a determination result.
Description of the Related Art
Conventionally, in some cases, image forming apparatuses, such as copying machines and printers, include sensors for determining types of recording materials within the image forming apparatuses. These apparatuses can automatically determine the types of the recording materials and control transfer conditions (i.e., transfer voltages and conveyance speeds of the recording materials at the time of transfer) and fixing conditions (i.e., fixing temperatures and the conveyance speeds of the recording materials at the time of fixing) according to the determined results.
Japanese Patent Application Laid-Open No. 2010-283670 describes an image forming apparatus provided with a recording material determination unit which illuminates a recording material with light and captures the light reflected on the recording material as an image by a complementary metal oxide semiconductor (CMOS) sensor to determine a type of the recording material. The image forming apparatus controls a transfer voltage, a fixing temperature, and a conveyance speed, of the recording material according to the type of the recording material determined by the recording material determination unit. Based on such a process, a high quality image can be formed on the recording material.
Generally, there are two setting methods when recording materials are set in a cassette and the like of an image forming apparatus. One method is for setting the recording materials so as to be conveyed to a direction parallel to a long side direction of the recording material and the other method is for setting the recording materials so as to be conveyed to a direction parallel to a short side direction of the recording material. The former is referred to as a longitudinal conveyance state and the latter is referred to as a lateral conveyance state.
In addition, it is known that a recording material has a predetermined fiber direction (also referred to as a grain direction) depending on its type. When a same recording material is captured by a CMOS sensor in the longitudinal conveyance state and the lateral conveyance state, different images are respectively captured according to a difference in a fiber direction of the recording material. Accordingly, despite the same type of the recording material, it may be erroneously determined as a different type of the recording material. When such errors occur, an image may be formed using an image forming condition not suitable for the recording material, and an image quality may be lowered in some cases.
Japanese Patent Application Laid-Open No. 2010-283670 describes a configuration which includes two light sources for illuminating a recording material with light from different directions for suppressing influence of a fiber direction of the recording material. The two light sources are configured so that the directions of the light emitted therefrom are orthogonal to each other. Further, according to Japanese Patent Application Laid-Open No. 2010-283670, two images obtained by the two light sources are used to determine a type of the recording material and to determine an image forming condition.
The configuration described in Japanese Patent Application Laid-Open No. 2010-283670 can reduce the influence on determination accuracy of the fiber direction of the recording material. However, the necessity to provide two light sources causes increase in the cost of the image forming apparatus.
Various embodiments of the present application are directed to the provision of an image forming apparatus capable of determining a type of a recording material with high accuracy and forming a high quality image while suppressing influence of a fiber direction of the recording material without increasing a cost of the image forming apparatus.
According to various embodiments or the present application, an image forming apparatus includes an image forming unit configured to form an image on a recording material, an illumination unit configured to emit light, an image capturing unit configured to capture light emitted by the illumination unit and reflected by the recording material as a surface image including a plurality of pixels, and a control unit configured to calculate a first feature quantity from a difference of output values of a plurality of pixels arranged in a first direction, and calculate a second feature quantity from a difference of output values of a plurality of pixels arranged in a second direction intersecting the first direction in the surface image captured by the image capturing unit, and control an image forming condition of the image forming unit based on the calculated first feature quantity and the calculated second feature quantity.
Further features will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Various exemplary embodiments will be described in detail below with reference to the attached drawings.
<Description of Image Forming Apparatus>
According to a first exemplary embodiment, an electrophotographic method color laser beam printer 1 (hereinbelow, referred to as the printer 1) is described as an image forming apparatus.
The printer 1 is a tandem type color printer which can form a color image on a recording paper P (a recording material) by superimposing toners as developers of four colors namely yellow (Y), magenta (M), cyan (C), and black (K). A cassette 2a which stores the recording paper P and a manual feed tray 2b which stores the recording paper P are examples of storage units. The printer 1 includes a sheet feed roller 4a for feeding the recording paper P from the cassette 2a and a sheet feed roller 4b for feeding the recording paper P from the manual feed tray 2b. The printer 1 further includes a pair of conveyance rollers 5 and a pair of registration rollers 6 for conveying the recording paper P fed by the sheet feed roller 4a or 4b. A registration sensor 34 for detecting the recording paper P is installed near the registration roller pair 6. The registration sensor 34 detects a leading edge (an edge portion on a downstream side in a conveyance direction of the recording paper P) and a trailing edge of (an edge portion on an upstream side in the conveyance direction of the recording paper P) of the recording paper P.
Photosensitive drums 11 (11Y, 11M, 11C, and 11K) bear toners and rotate to a direction of an arrow in
Primary transfer rollers 16 (16Y, 16M, 16C, and 16K) primarily transfer the toner images formed on the respective photosensitive drums 11 to an intermediate transfer belt 17. The intermediate transfer belt 17 is rotated by a driving roller 18 to a direction of an arrow in
A recording material detection unit 30 (hereinbelow, referred to as the detection unit 30) detects a property of the recording paper P so as to determine a type of the recording paper P. The detection unit 30 includes a surface property detection unit 32 for detecting a surface property of the recording paper P as the property of the recording paper P. The surface property detection unit 32 includes an illumination unit 32a, a focusing unit 32b, and an image capturing unit 32c, which are described below, and detects the surface property (an asperity state) of the recording paper P.
A control unit 10 controls an operation of the printer 1. The control unit 10 includes a central processing unit (CPU) 33, a random access memory (RAM) (not illustrated) used for calculation, temporary storage, and the like of data necessary for controlling the printer 1, a read only memory (ROM) (not illustrated) for storing a program for controlling the printer 1 and various types of data, and the like. The role of the control unit 10 is described in detail below.
<Description of Recording Material Detection Unit>
Next, the detection unit 30 is described in detail below.
The size of an image and the number of pixels are examples and can be appropriately set according to desired detection accuracy, a cost, or a restriction of a size. Further, the present exemplary embodiment is described using the configuration of the CMOS line sensor in which pixels are arranged only in one line. However, the present exemplary embodiment can be applied to a configuration of a CMOS area sensor in which pixels are arranged in a plurality of lines.
Next, an outline of operation of the surface property detection unit 32 included in the detection unit 30 is described.
First, when the recording paper P is conveyed to a detection position of the surface property detection unit 32 at a constant speed, the control unit 10 transmits a signal for starting a detection operation to the illumination control unit 44. The illumination unit 32a illuminates the surface of the recording paper P with light according to control by the illumination control unit 44. The light illuminating the recording paper P is captured as an image by the image capturing unit 32c via the focusing unit 32b. The captured image is a surface image of the recording paper P and output to the image detection unit 45. The surface image obtained here is changed according to the surface property (the asperity state) of the recording paper P. Although it is described in detail below, the image detection unit 45 calculates a feature quantity representing the surface property of the recording paper P from a depth of the asperity in the surface image and outputs the feature quantity to the control unit 10. When obtaining the feature quantity, the control unit 10 transmits a signal for stopping the detection operation to the illumination control unit 44. The control unit 10 determines a type (a surface property) of the recording paper P from the obtained feature quantity and controls the image forming condition of the image forming unit 50 in response to the determined type.
For example, when a thickness is the same, a recording paper P referred to as a coated paper having a smooth surface has a resistance value lower that of a recording paper P referred to as a rough paper having a rough surface. Thus, the coated paper requires a greater transfer current and a higher transfer voltage for transferring a toner image compared to the rough paper. Further, the coated paper requires a lower fixing temperature and a shorter fixing time for fixing the toner image compared to the rough paper, so that it is necessary to change fixing conditions, such as the fixing temperature and the conveyance speed of the recording paper P. As described above, various image forming conditions are controlled according to the type of the recording paper P, and thus a quality of an image formed on the recording paper P can be improved.
The image forming conditions may further include, for example, the conveyance speed of the recording paper P, voltage values applied to the primary transfer rollers 16 and the secondary transfer roller 19, a temperature when the fixing device 20 fixes an image on the recording paper P, and the like. The control unit 10 may control rotation speeds of the primary transfer rollers 16 and the secondary transfer roller 19 when transferring an image as the image forming conditions. Further, the control unit 10 may control a rotation speed of a fixing roller included in the fixing device 20 when fixing an image as the image forming condition. Furthermore, the control unit 10 may directly control the image forming condition from a value of the calculated feature quantity without determining the type of the recording paper P.
<Description of Fiber Direction of Recording Material>
Next, influence of a fiber direction (also referred to as a grain direction) of the recording paper P on determination of the type of the recording paper P is described.
As illustrated in
As illustrated in
Conventionally, the type of the recording paper P is determined using only the orthogonal difference integration or only the parallel difference integration as the feature quantity. Therefore, determination accuracy of the type of the recording paper P is lowered in a state in which the longitudinal conveyance and the lateral conveyance are mixed as described above, and the image quality may be deteriorated in some cases.
<Description of Determination Method of Type of Recording Material>
A method for improving the determination accuracy of the surface property (type) of the recording paper P according to the present exemplary embodiment is described. According to the present exemplary embodiment, the surface property (type) of the recording paper P is determined using the two feature quantities (the orthogonal difference integration and the parallel difference integration) calculated along different directions. A flowchart is illustrated in
In step S101, the control unit 10 receives a print instruction from an external device, such as a personal computer (PC) (not illustrated) and then causes the cassette 2a or the manual feed tray 2b to start feeding of the recording paper P. In step S102, the control unit 10 determines whether the recording paper P reaches the detection position of the surface property detection unit 32. If it is determined that the recording paper P reaches the detection position (YES in step S102), then in step S103, the control unit 10 instructs the illumination control unit 44 to start the detection operation. In steps S104 and S105, the image detection unit 45 calculates the orthogonal difference integration and the parallel difference integration by the above-described method from the surface image captured by the image capturing unit 32c. In step S106, the control unit 10 calculates an average of the obtained orthogonal difference integration and parallel difference integration and determines the surface property (type) of the recording paper P based on the obtained average value. Subsequently, in step S107, the control unit 10 determines the image forming condition of each process member including the image forming unit 50 according to the determined surface property (type) and, in step S108, forms an image on the recording paper P under the determined image forming condition.
As illustrated in the flowchart in
In the flowchart in
As described above, the two feature quantities are calculated from the surface image of the recording paper P along the different directions and combined, and thus the type of the recording paper P can be determined with high accuracy regardless of the longitudinal conveyance or the lateral conveyance. In addition, there is no need to install two light sources as the illumination units 32a, and the cost can be suppressed. Therefore, according to the present exemplary embodiment, the image forming apparatus can be provided which can determine a type of a recording material with high accuracy and form a high quality image while suppressing influence of a fiber direction of the recording material without increasing a cost.
According to the first exemplary embodiment, two feature quantities are calculated along different directions with respect to a single captured surface image and averaged, and thus a surface property of the recording paper P is determined with high accuracy, and the image forming condition is determined. According to a second exemplary embodiment, a method is described in which two feature quantities are calculated along different directions, and a relative fiber direction of the recording paper P is determined from the results to determine the image forming condition. The descriptions of the main parts are similar to those in the first exemplary embodiment, and only parts different from the first exemplary embodiment are described here.
First, the relative fiber direction is a fiber direction with respect to the conveyance direction of the recording paper P, and according to the present exemplary embodiment, it is not to actually determine whether a long grain recording paper P or a short grain recording paper P. In other words, when a long grain recording paper P is longitudinally conveyed and when the short grain recording paper P is laterally conveyed, the fiber direction is parallel to the conveyance direction of the recording paper P in both cases. According to the present exemplary embodiment, it is regarded as that both two recording papers P have relatively the same fiber direction.
A flowchart according to the present exemplary embodiment is illustrated in
The control from step S201 to step S205 in the flowchart in
In addition, the image forming condition to be determined according to the relative fiber direction includes, for example, the fixing temperature. The relative fiber direction of the recording paper P can be roughly divided into two directions. One is a fiber direction parallel to the conveyance direction of the recording paper P, and the other is a fiber direction orthogonal to the conveyance direction of the recording paper P. It is generally known that the recording paper P having the fiber direction orthogonal to its conveyance direction easily curls compared to the recording paper P having the fiber direction parallel to its conveyance direction and easily winds around the fixing device 20. Therefore, when the image forming condition is to be determined, it is desirable that the fixing temperature of the recording paper P having the fiber direction orthogonal to its conveyance direction is set lower compared to that of the recording paper P having the fiber direction parallel to its conveyance direction so as to suppress the curl of the recording paper P.
As illustrated in the flowchart in
In
In the flowchart in
Accordingly, a ratio of the orthogonal difference integration and the parallel difference integration will be from 1.15 to 1.3, and thus the fixing temperature will be set to 183 degrees. The relationships illustrated in
As described above, the two feature quantities are calculated from the surface image of the recording paper P along the different directions and combined, and thus the relative fiber direction of the recording paper P with respect to the conveyance direction of the recording paper P can be determined. In addition, there is no need to install two light sources as the illumination units 32a, and the cost can be suppressed. Therefore, according to the present exemplary embodiment, the image forming apparatus can be provided which can determine a type of a recording material with high accuracy and form a high quality image while suppressing influence of a fiber direction of the recording material without increasing a cost.
According to the first and the second exemplary embodiments, two feature quantities are calculated along different directions with respect to a single captured surface image and averaged, and thus a surface property and a relative fiber direction of the recording paper P are determined. According to a third exemplary embodiment, a method is described in which a size and an orientation of the recording paper P are further detected to control the image forming condition more accurately. The descriptions of the main parts are similar to those in the first exemplary embodiment, and only parts different from the first exemplary embodiment are described here.
A specific example is described.
According to the present exemplary embodiment, the control is described which is performed when the recording paper P is fed from the cassette 2a, however, the present invention is not limited to the above-described one. The control according to the present exemplary embodiment can be applied to a case when the recording paper P is fed from the tray 2b. However, it is assumed that the tray 2b includes the side regulating plates 50a and 50b and the trailing edge regulating plate 51.
By the above-described method, the control unit 10 can detect the size and the orientation of the recording paper P. Further, the image forming condition is controlled further more accurately using information such as the size and the orientation of the recording paper P in addition to the information pieces such as the surface property and the relative fiber direction of the recording paper P obtained from the first or the second exemplary embodiment. The method is specifically described below.
First, the recording paper P2 of A3 size (having a long side length La and a short side length Lb) is described with reference to
A method is described for setting a transfer current value of the secondary transfer roller 19 with respect to the recording paper P2 of A3 size. In
Next, the recording paper P1 of A4 size (having a long side length Lc and a short side length Ld) is described with reference to
The method is described for setting a transfer current value of the secondary transfer roller 19 with respect to the long grain recording paper P1-T of A4 size. In
The method is described for setting a transfer current value of the secondary transfer roller 19 with respect to the short grain recording paper P1-Y of A4 size. In
The image forming condition is not limited to the transfer current value of the secondary transfer roller 19. A method is described for setting the fixing temperature of the fixing device 20 according to the present exemplary embodiment.
In the case of the long grain recording paper P2-T of A3 size, the fixing temperature is set to a lower side than the fixing temperature conventionally set, and thus generation of curl can be avoided which has a center axis of curvature of the curl in an axis direction parallel to the conveyance direction. It is important to avoid conveyance of the recording paper P2-T having a curl state with a U-shape (or an inverted U-shape) with respect to the conveyance direction since it easily causes conveyance failure in a conveyance process after fixing. Further, in the case of the short grain recording paper P2-Y of A3 size, the fixing temperature of the leading edge side of the recording paper P2-Y is set to a lower side, and thus generation of curl can be avoided which has a center axis of curvature of the curl in an axis direction orthogonal to the conveyance direction. In addition, winding around a roller unit included in the fixing device 20 and the like can be prevented. It is often the case that a white margin portion is set to the leading edge portion of the recording paper P2-Y in the conveyance direction, and actually no image is formed therein in a document used in offices and the like. Since toner for image forming is not transferred to the recording paper P2-Y in the leading edge portion including the margin and the like, and necessity to apply fixing heat to melt the toner is low. Therefore, the fixing temperature can be set sufficiently lower on the leading edge side, and a state can be avoided in which the recording paper is hardly separated from a fixing roller unit because the toner is likely to transfer and attach to the fixing roller side when being melted and fixed to a paper surface. When the recording paper P2-Y is not normally separated from the roller unit, the recording paper P2-Y winds around the roller unit, and there is a possibility that the image forming process is interrupted. However, if the recording paper P2-Y can be conveyed in a state in which the leading edge portion is separated from the roller unit, the recording paper P2-Y can be continuously conveyed toward the trailing edge portion and can be prevented from winding around the roller unit.
When the long grain recording paper P1-T of A4 size is longitudinally conveyed, the fixing temperature is controlled in a main scanning direction, and thus temperature rise can be prevented at the edge portion in the width direction, and generation of curl can be avoided which has a center of curvature of the curl in an axis direction parallel to the conveyance direction. Further, when the long grain recording paper P1-T of A4 size is laterally conveyed, the recording paper can be prevented from winding around the roller unit included in the fixing device 20 and the like by setting the fixing temperature of the leading edge side of the recording paper to a lower side.
When the recording paper P1 exists in an entire roller width at the time of paper conveyance as in the case that the recording paper P1 of A4 size is laterally conveyed in a nip portion constituted of a roller pair included in the fixing device for an A3 size apparatus, the fixing heat is uniformly transmitted to the recording paper P1, and no thermal problem is caused. However, when the recording paper P1 of A4 size is longitudinally conveyed, there is an area in which the recording paper P1 does not exist in the edge portion in the main scanning direction of the fixing device for the A3 size apparatus, and thus a temperature may remarkably increase at the roller edge portion side of the fixing device 20 in some cases. It is referred to as the edge portion temperature rise.
When the short grain recording paper P1-Y of A4 size is longitudinally conveyed, the fixing temperature is controlled in the main scanning direction to prevent the edge portion temperature rise in the width direction, and the fixing temperature of the leading edge side of the recording paper P1-Y is set to the lower side. Accordingly, winding around the roller unit included in the fixing device 20 and the like can be prevented. Further, when the short grain recording paper P1-Y of A4 size is laterally conveyed, the fixing temperature is set to a lower side than the fixing temperature conventionally set, and thus generation of curl can be avoided which has a center of curvature of the curl in an axis direction parallel to the conveyance direction.
Accordingly, the present exemplary embodiment has an effect described below in addition to that of the first exemplary embodiment. In other words, the image forming apparatus can be provided which can determine a type of a recording material more accurately by detecting a size and an orientation of the recording material and form a high quality image.
According to the above-described first to third exemplary embodiments, a direction of the light emitted from the illumination unit 32a is parallel to the conveyance direction of the recording paper P as illustrated in
Further, according to the above-described first to third exemplary embodiments, the image detection unit 45 calculates two feature quantities, namely the orthogonal difference integration and the parallel difference integration. However, the present invention is not limited to the above-described configuration. Not only two but also three or more feature quantities may be calculated, and a type of the recording paper P may be determined by combining the feature quantities to determine the image forming conditions. Further, two feature quantities may not be calculated along directions orthogonal to each other as with the orthogonal difference integration and the parallel difference integration. Two feature quantities may be calculated along at least different (intersecting) directions.
Further, the above-described first or second exemplary embodiment is especially useful in a configuration which does not include an edge portion regulating plate for detecting an orientation and a size of the recording paper P stored in the cassette 2a and the manual feed tray 2b and the like. According to the above-described exemplary embodiments, if the configuration cannot detect whether the longitudinal conveyance or the lateral conveyance in advance, the type of the recording paper P can be determined with high accuracy, and the image forming condition can be determined.
Further, according to the above-described first to third exemplary embodiments, the detection unit 30 is fixedly installed in the printer 1, however, the detection unit 30 may have a configuration detachably attachable to the printer 1. If the detection unit 30 has a detachably attachable configuration, for example, when the detection unit 30 breaks down, a user can easily change the detection unit. Alternatively, the detection unit 30 may simply have a configuration which can be additionally attached to the printer 1.
Further, according to the above-described first to third exemplary embodiments, the detection unit 30 and the control unit 10 may be unified as a recording material determination apparatus and have a configuration detachably attachable to the printer 1. If the detection unit 30 and the control unit 10 are unified and exchangeable as described above, when a function of the detection unit 30 is updated and added, a user can easily exchange to a sensor having the new function. Alternatively, the detection unit 30 and the control unit 10 may be simply unified and have a configuration which can be additionally attached to the printer 1.
Further, according to the above-described first to third exemplary embodiments, a laser beam printer is exemplified, however, an image forming apparatus to which the present invention is applied is not limited to the laser beam printer and may be a printer using other printing methods, such as an ink jet printer, or a copying machine.
An image forming apparatus to which a fourth exemplary embodiment can be applied is schematically described. According to the present exemplary embodiment, an electrophotographic method laser beam printer 100 (hereinbelow, referred to as the printer 100) is described as the image forming apparatus.
<Description of Image Forming Apparatus>
Photosensitive drums 110 (110Y, 110M, 110C, and 110K) bear toners of respective colors. Charging rollers 120 (120Y, 120M, 120C, and 120K) uniformly charge the photosensitive drums 110 to predetermined potential. Laser scanners 130 (130Y, 130M, 130C, and 130K) correspond to the respective colors. Process cartridges 140 (140Y, 140M, 140C, and 140K) respectively store toners for visualizing electrostatic latent images formed by the scanners 130 on the drums 110. Developing rollers 150 (150Y, 150M, 150C, and 150K) respectively supply the toners stored in the cartridges 140 to the drums 110. Primary transfer rollers 160 (160Y, 160M, 160C, and 160K) primarily transfer the images formed on the drums 110 to the belt 170. The belt 170 is driven and rotated by a driving roller 180. A secondary transfer roller 190 transfers an image formed on the belt 170 to the recording paper P, and a counter roller 201 faces to the secondary transfer roller 190. The secondary transfer roller 190 and the counter roller 201 forms a nip portion, and the image formed on the belt 170 is transferred to the recording paper P when the recording paper P is nipped and conveyed in the nip portion. The secondary transfer roller 190 and the counter roller 201 are examples of the transfer unit for secondarily transferring the image to the recording paper P. A fixing device 210 is an example of a fixing unit which melts and fixes the toner image secondarily transferred to the recording paper P while conveying the recording paper P. A pair of discharge rollers 220 discharges the recording paper P subjected to the fixing by the fixing device 210 to the outside of the printer 100. In addition, a cleaning device 250 is disposed on the belt 170 which scrapes off a toner left on the belt 170 by a cleaning member such as cleaning blade 260 installed therein to prepare for the next image forming.
The printer 100 includes a surface property detection unit 320 for detecting a surface property of the recording paper P as a property of the recording paper P to determine a type of the recording paper P. Although it is described in detail below, the surface property detection unit 320 illuminates the recording paper P with light and captures the light reflected on the recording paper P as a surface image to detect the surface property of the recording paper P. In
A control unit 300 includes a CPU 80 and comprehensively controls image forming operations in the printer 100. The control unit 300 includes a ROM 90 in which stores various programs and various constants related to signal processing for performing image forming. The control unit 300 further includes a sensor control unit 301 which calculates a feature quantity representing the surface property of the recording paper P from the image captured by the surface property detection unit 320. The sensor control unit 301 determines the type of the recording paper P based on the calculated feature quantity. The control unit 300 determines a print mode according to the type of the recording paper P determined by the sensor control unit 301 and controls various image forming conditions.
For example, when a thickness is the same, a resistance value of the recording paper P referred to as a gloss paper having a smooth surface is lower compared to that of the recording paper P referred to as a rough paper having a rough surface. Thus, the gloss paper requires a greater transfer current and a higher transfer voltage for transferring a toner image compared to the rough paper. Further, the gloss paper requires a lower fixing temperature and a shorter fixing time for fixing the toner image compared to the rough paper, so that it is necessary to change fixing conditions, such as the fixing temperature and a conveyance speed of the recording paper P. As described above, the control unit 300 controls the various image forming conditions according to the type of the recording paper P and thus can improve a quality of an image formed on the recording paper P.
The image forming conditions may further include, for example, the conveyance speed of the recording paper P, voltage values applied to the primary transfer rollers 160 and the secondary transfer roller 190, a temperature when the fixing device 210 fixes an image on the recording paper P, and the like. The control unit 300 may control rotation speeds of the primary transfer rollers 160 and the secondary transfer roller 190 when transferring an image as the image forming conditions. Further, the control unit 300 may control a rotation speed of a fixing roller included in the fixing device 210 when fixing an image as the image forming condition. Furthermore, the control unit 300 may directly control the image forming condition from a value of the feature quantity calculated by the sensor control unit 301 without determining the type of the recording paper P.
<Description of Surface Property Detection Unit>
Next, the configuration of the surface property detection unit 320 is described in detail below with reference to
Further, in
<Description of Relationship Between Detection Result of Surface Property Detection Unit and Fiber Direction of Recording Material>
Next, results obtained by actually detecting the surface property of the recording paper P using the surface property detection unit 320 are illustrated in
A plurality of normal distribution curves illustrated in
Next, a relationship between the detection result by the surface property detection unit 320 and the fiber direction (also referred to as the grain direction) of the recording paper P is described with reference to
Accordingly, there is a strong correlationship between the detection result by the surface property detection unit 320 and the fiber direction of the recording paper P, and even the same recording paper P, a different feature quantity may be obtained by the influence of the fiber direction. Thus, there is a possibility that the determination accuracy of the type of the recording paper P is lowered, and the image quality is deteriorated.
It is known that the fiber direction of the recording paper P is fixed according to the brand of the recording paper P. For example, a brand which has a fiber direction parallel to a long side direction of the recording paper P is referred to as a long grain recording paper P, and a brand which has a fiber direction parallel to a short side direction of the recording paper P is referred to as a short grain recording paper P. Thus, when the orientation of the recording paper P stored in the storage unit is specified (the longitudinal conveyance or the lateral conveyance), the fiber direction is uniquely determined in each brand. The longitudinal conveyance is a state in which the recording paper P is loaded so that the long side direction of the recording paper P coincides with the conveyance direction of the recording paper P, and the lateral conveyance is a state in which the recording paper P is loaded so that the short side direction of the recording paper P coincides with the conveyance direction of the recording paper P. Thus, when an image of a long grain brand of the recording paper P in the longitudinal conveyance state is captured by the surface property detection unit 320, the fiber direction of the recording paper P can be confirmed in the direction parallel to the conveyance direction of the recording paper P in the captured image. On the other hand, when an image of a short grain brand of the recording paper P in the longitudinal conveyance state is captured by the surface property detection unit 320, the fiber direction of the recording paper P can be confirmed in the direction orthogonal to the conveyance direction of the recording paper P in the captured image.
As described above, when the orientation of the recording paper P is specified, the fiber direction is uniquely determined in each brand, so that what kind of feature quantity is obtained by the surface property detection unit 320 is also uniquely determined in each brand. Therefore, the type of the recording paper P can be determined with high accuracy, and the image forming condition can be improved.
<Description of Determination Method of Type of Recording Material>
A method for determining a type of the recording paper P according to the present exemplary embodiment is described. As already described above, according to the present exemplary embodiment, the orientation of the recording paper P stored in the storage unit is specified so as to suppress the influence of the fiber direction of the recording paper P. The method is described below. The cassette 200a is described here as the storage unit. An internal configuration of the cassette 200a according to the present exemplary embodiment is the same as the internal configuration of the cassette 2a illustrated in
Next,
Thus, according to the present exemplary embodiment, the feature quantity is corrected according to the orientation of the recording paper P detected by the above described regulating plates 50a, 50b, and 51 included in the cassette 200a.
The specific control method is illustrated in a flowchart in
When the image forming unit forms an image on the recording paper P, first, in step S301, the control unit 300 specifies the orientation of the recording paper P by the regulating plates 50a, 50b, and 51 included in the cassette 200a. Next, in step S302, the control unit 300 causes the sheet feed roller 400a and others to feed and convey the recording paper P from the cassette 200a. In step S303, the sensor control unit 301 causes the surface property detection unit 320 to detect the recording paper P. In step S304, the sensor control unit 301 calculates and outputs the feature quantity from the detection result of the surface property detection unit 320. Further, in step S305, the control unit 300 determines whether the orientation of the recording paper P specified in step S301 is the longitudinal conveyance or the lateral conveyance. In the case of the lateral conveyance, in step S306, the sensor control unit 301 corrects the calculated feature quantity. On the other hand, in the case of the longitudinal conveyance, the sensor control unit 301 does not correct the calculated feature quantity. In step S307, the sensor control unit 301 determines the type of the recording paper P based on the such obtained feature quantity. Next, in step S308, the control unit 300 determines the image forming condition of the image forming unit based on the determined type. In step S309, the control unit 300 causes the image forming unit to form an image on the recording paper P under the determined image forming condition. Then, the processing in the flowchart is terminated.
As described above, according to the present exemplary embodiment, the orientation of the recording paper P can be specified by the regulating plates 50a, 50b, and 51 included in the cassette 200a. Accordingly, the type of the recording paper P can be determined with high accuracy regardless of the longitudinal conveyance or the lateral conveyance. In addition, there is no need to install two pieces of the LED light sources 41 as the illumination units, and the cost can be suppressed. Therefore, according to the present exemplary embodiment, the image forming apparatus can be provided which can determine a type of a recording material with high accuracy and form a high quality image while suppressing influence of a fiber direction of the recording material without increasing a cost.
According to the present exemplary embodiment, the configuration which includes both of the side regulating plates 50a and 50b and the trailing edge regulating plate 51, however, the present invention is not limited to this configuration. A configuration which includes either one of the regulating plates may be adopted as long as the orientation of the recording paper P can be detected.
Further, according to the present exemplary embodiment, the control is described which is performed when the recording paper P is fed from the cassette 200a, however, the present invention is not limited to the above-described one. The control of the present exemplary embodiment can be applied to a case when the recording paper P is fed from the tray 200b. However, it is assumed that the tray 200b includes the side regulating plates 50a and 50b and the trailing edge regulating plate 51.
A method for determining a type of the recording paper P according to a fifth exemplary embodiment is described. The descriptions of the main parts are similar to those in the fourth exemplary embodiment, and only parts different from the fourth exemplary embodiment are described here. According to the fourth exemplary embodiment, the cassette 200a includes the regulating plates 50a, 50b, and 51, and the orientation of the recording paper P is specified by detecting positions of the regulating plates. According to the present exemplary embodiment, the registration sensor 600 disposed on a conveyance path detects a length of the recording paper P in the conveyance direction, and the orientation of the recording paper P is specified based on the detected length.
A flowchart according to the present exemplary embodiment is illustrated in
When the image forming unit forms an image on the recording paper P, first, in step S401, the control unit 300 feeds and conveys the recording paper P from the cassette 200a by the sheet feed roller 400a and the like. In step S402, the control unit 300 calculates a length of the recording paper P in the conveyance direction from timings when the registration sensor 600 detects the leading edge and the trailing edge of the recording paper P and the conveyance speed of the recording paper P. The leading edge is an edge portion on the downstream side in the conveyance direction of the recording paper P, and the trailing edge is an edge portion on an upstream side in the conveyance direction of the recording paper P. In step S403, the control unit 300 specifies the orientation of the recording paper P based on the calculated length. Next, in step S404, the sensor control unit 301 causes the surface property detection unit 320 to detect the recording paper P. In step S405, the sensor control unit 301 calculates and outputs the feature quantity from the detection result of the surface property detection unit 320. Further, in step S406, the control unit 300 determines whether the orientation of the recording paper P specified in step S403 is the longitudinal conveyance or the lateral conveyance. In the case of the lateral conveyance, in step S407, the sensor control unit 301 corrects the calculated feature quantity. On the other hand, in the case of the longitudinal conveyance, the sensor control unit 301 does not correct the calculated feature quantity. In step S408, the sensor control unit 301 determines the type of the recording paper P based on the such obtained feature quantity. Next, in step S409, the control unit 300 determines the image forming condition of the image forming unit based on the determined type. In step S410, the control unit 300 causes the image forming unit to form an image on the recording paper P under the determined image forming condition. Then, the processing in the flowchart is terminated.
As described above, according to the present exemplary embodiment, the orientation of the recording paper P can be specified even in the configuration in which the cassette 200a is not provided with a mechanism for detecting a size and an orientation of the recording paper P. Thus, the image forming apparatus can be provided which can determine a type of a recording material with high accuracy and form a high quality image while suppressing influence of a fiber direction of the recording material without increasing a cost.
According to the fourth and the fifth exemplary embodiments, there is a case that the orientation of the recording paper P cannot be uniquely determined if the length of the recording paper P in the width direction or the length of the recording paper P in the conveyance direction is only detected. In such a case, the orientation of the recording paper P may be specified by combining the fourth exemplary embodiment and the fifth exemplary embodiment. For example, it is assumed that the cassette 200a is provided with only the side regulating plates 50a and 50b and not provided with the trailing edge regulating plate 51. In this configuration, the side regulating plates 50a and 50b can detect only a length of the recording paper P in the width direction, so that the orientation of the recording paper P cannot be specified in some cases. Thus, the registration sensor 600 additionally detects the length of the recording paper P in the conveyance direction, and thus the size and the orientation of the recording paper P can be specified.
According to the above-described exemplary embodiments, the control unit 300 determines the type of the recording paper P and determines the image forming condition according to the determined type. In this regard, the type of the recording paper P represents the classification such as a rough paper, a plain paper, and a gloss paper, and in more detail, represents the brand of the recording paper P, such as GF-600 (the plain paper), as described above. However, the present invention is not limited to the above-described configuration. The control unit 300 may determine the relative fiber direction of the recording paper P as the type of the recording paper P and determine the image forming condition according to the determined fiber direction.
The relative fiber direction is a fiber direction with respect to the conveyance direction of the recording paper P which has a different meaning from a fiber direction inherent in each brand. In other words, when the long grain recording paper P is longitudinally conveyed and when the short grain recording paper P is laterally conveyed, the fiber direction is parallel to the conveyance direction of the recording paper P in both cases, and it is regarded that these two cases have relatively the same fiber directions.
The image forming condition determined according to the relative fiber direction includes, for example, the fixing temperature. The relative fiber direction of the recording paper P can be roughly divided into two directions. One is a fiber direction parallel to the conveyance direction of the recording paper P, and the other is a fiber direction orthogonal to the conveyance direction of the recording paper P. It is generally known that the recording paper P having the fiber direction orthogonal to its conveyance direction easily curls compared to the recording paper P having the fiber direction parallel to its conveyance direction and easily winds around the fixing device 210. Therefore, when the image forming condition is determined, it is desirable that the fixing temperature of the recording paper P having the fiber direction orthogonal to its conveyance direction is set lower compared to that of the recording paper P having the fiber direction parallel to its conveyance direction so as to suppress the curl of the recording paper P.
Further, according to the above-described exemplary embodiments, the configuration is described in which the printer 100 automatically determines the orientation of the recording paper P. However, the present invention is not limited to the above-described configuration. A configuration may be adopted in which a user can input a size and an orientation of the recording paper P via a not-illustrated operation panel (an input unit) disposed on the printer 100. Alternatively, a configuration may be adopted in which a user can perform input from a personal computer (an external device) connected to the printer 100 via a driver. A user can issue an image forming instruction from the personal computer to the printer 100 via the driver.
Further, the orientation of the recording paper P may be specified by combining information input by a user and information obtained from the configuration according to the fourth exemplary embodiment or the fifth exemplary embodiment. For example, it is assumed that only size information of the recording paper P is notified from a user, and an orientation is unclear. In this case, if the cassette 200a is provided with at least either one of the side regulating plates 50a and 50b and the trailing edge regulating plate 51, and a length in the width direction of the recording paper P or the conveyance direction can be detected, the orientation of the recording paper P can be specified.
Further, according to the above-described exemplary embodiments, the control is described in which correction is performed in the case of the lateral conveyance, however, the present invention is not limited to the above-described one. Control for performing correction in the case of the longitudinal conveyance may be adopted. In addition, control for performing correction in either of the lateral conveyance and the longitudinal conveyance may be adopted. In other words, it is only necessary that the same feature quantity can be obtained from the same type of the recording paper P even in the lateral conveyance or the longitudinal conveyance.
Further, according to the above-described exemplary embodiments, the control is described in which correction of the feature quantity is performed according to the orientation of the recording paper P, however, the present invention is not limited to the above-described one. Control may be adopted in which a determination table for the lateral conveyance and a determination table for the longitudinal conveyance are stored in the ROM 90, and which table is used may be selected according to the orientation of the recording paper P. Alternatively, a table stored in the ROM 90 may be one, and a threshold value included in the table may be corrected according to the orientation of the recording paper P. The above-described control corresponds to correction (determination) of a rule for determining the type of the recording paper P.
Further, according to the above-described exemplary embodiments, the surface property detection unit 320 is fixedly installed in the printer 100, however, the surface property detection unit 320 may have a configuration detachably attachable to the printer 100. If the surface property detection unit 320 has a detachably attachable configuration, for example, when the surface property detection unit 320 breaks down, a user can easily change the detection unit. Alternatively, the surface property detection unit 320 may simply have a configuration which can be additionally attached to the printer 100.
Further, according to the above-described exemplary embodiments, the surface property detection unit 320 and the sensor control unit 301 may be unified as a recording material determination apparatus and have a configuration detachably attachable to the printer 100. If the surface property detection unit 320 and the sensor control unit 301 are unified and exchangeable as described above, when a function of the surface property detection unit 320 is updated and added, a user can easily exchange to a sensor having the new function. Alternatively, the surface property detection unit 320 and the sensor control unit 301 may be simply unified and have a configuration which can be additionally attached to the printer 100.
Further, according to the above-described exemplary embodiments, a laser beam printer is exemplified, however, an image forming apparatus to which the present invention is applied is not limited to the laser beam printer and may be a printer using other printing methods, such as an ink jet printer, or a copying machine.
While exemplary embodiments have been described, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications No. 2015-226904, filed Nov. 19, 2015, No. 2015-226905, filed Nov. 19, 2015, and No. 2016-178611, filed Sep. 13, 2016, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2015-226904 | Nov 2015 | JP | national |
2015-226905 | Nov 2015 | JP | national |
2016-178611 | Sep 2016 | JP | national |
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