Patent Application
20240424812
The entire disclosure of Japanese Patent Application No. 2023-103954, filed on Jun. 26, 2023, including description, claims, drawings and abstract is incorporated herein by reference.
The present invention relates to an image forming apparatus and a recording medium.
Conventionally, there has been known an image forming apparatus that forms an image on a sheet conveyed by a conveyance section. The conveyance section conveys the sheet by rotating the rotating body while suctioning air from a conveyance surface of the front surface and attracting the sheet to the conveyance surface.
When the attraction force of the conveyance surface is weak, lifting of the sheet occurs, resulting in sheet conveyance failure or printing failure. If the attraction force of the conveyance surface is strong, the sheet is sucked to the attraction holes of the conveyance surface and is deformed. Therefore, it is necessary that the conveyance section perform control such that the conveyance surface has an appropriate attraction force corresponding to the sheet to be conveyed.
Therefore, for example, Japanese Unexamined Patent Publication No. 2017-007865 describes a configuration of a conveyance surface that can be moved and deformed according to the size of sheets to be placed. Furthermore, Patent Literature 1 describes a configuration in which a plurality of conveyance surfaces and a plurality of negative pressure sources are connected to each other by a plurality of air pipes. According to the above configuration, the sheets can be attracted with an appropriate attraction force corresponding to the sheets to be conveyed.
However, in order to use larger sized sheets, it is necessary to widen the attraction section and the air pipe. Then, a negative pressure is formed in the air pipe. Then, it takes time for the conveying surface to have a sufficient suction force. As a result, printing failure due to attraction failure occurs, in particular, at the start of printing or the like.
The present invention has been made in view of such circumstances. An object of the present invention is to provide an image forming apparatus and a computer-readable recording medium storing a program, which are capable of suppressing printing failure due to failure in attraction of a sheet. To achieve at least one of the abovementioned objects, according to an aspect of the present invention, an image forming apparatus reflecting one aspect of the present invention include:
The advantages and features provided by one or more embodiments of the invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given by way of illustration only, and thus are not intended as a definition of the limits of the present invention, wherein:
Hereinafter, an image forming apparatus according to an embodiment of the present invention will be described in detail with reference to the drawings. However, the scope of the present invention is not limited to the disclosed embodiments. In the following description, components having the same functions and configurations are denoted by the same reference numerals, and the description thereof will be omitted.
The sheet feed device 10 includes a sheet feed tray 11 and a sheet feed section 12. The sheet feed tray 11 stores sheets P. The sheet feed section 12 includes rollers and a belt. The belt has a loop shape. The inner side of the belt is supported by two rollers. The sheet feed section 12 conveys a sheet P by rotating two rollers in a state where the sheet P is placed on the belt.
The image forming apparatus main body 20 includes a handover roller 21, a conveyance section 22, an image forming section 23, a fixing section 24, a conveyance roller 25, a belt conveyance section 26, and a swing arm section 27.
The handover roller 21 is provided between the sheet feed section 12 and the conveyance section 22 of the sheet feed device 10. The handover roller 21 includes a claw 21a. The claw 21a is switched between an open state and a closed state by the control of the controller 40. The claw 21a enable the handover roller 21 to hold the sheet P on the conveyance surface thereof.
The handover roller 21 hands over the sheet P conveyed by the sheet feed section 12 of the sheet feed device 10 to the conveyance section 22. Specifically, the handover roller 21 holds and picks up the first end of the sheet P conveyed from the sheet feed section 12 with the swing arm section 21b, and holds the first end with the claw 21a. The handover roller 21 rotates in a clockwise direction indicated by an arrow in
The conveyance section 22 includes a plurality of conveyance surfaces 221 on an outer peripheral surface. One sheet P is placed on the conveyance surface 221. The conveyance section 22 conveys the sheet P conveyed from the handover roller 21 in a conveyance direction indicated by an arrow in
In the present embodiment, a case where the conveyance unit 22 is a three-fold conveyance drum is exemplified. “Three-fold” means that the perimeter of the conveying section 22 is long enough to hold three sheets P at a time, the sheets P having a maximum length usable in the image forming apparatus 1. That is, in the present embodiment, the conveyance section 22 includes three conveyance surfaces 221. In the following description, the three conveyance surfaces 221 are referred to as a surface A 221a, a surface B 221b, and a surface C 221c (see
Note that the conveyance section 22 is not limited to a three-fold conveyance drum. The conveyance section 22 may be, for example, a four-fold or five-fold conveyance drum.
Furthermore, the conveyance section 22 is connected to a conveyance drum motor (not illustrated). The controller 40 rotationally drives the conveyance drum motor to rotate the conveyance section 22 by an angle proportional to the amount of rotation. Under the control of the controller 40, the conveyance section 22 conveys the sheet P in the conveyance direction while causing the sheet P to face the image forming section 23.
Furthermore, the conveyance section 22 includes the claws 222a to 222c and an attraction section 223 (see
The claws 222a to 222c are arranged on the surface A 221a, the surface B 221b, and the surface C 221c, respectively, at intervals equal to the circumferential lengths of the handover roller 21 and the conveyance roller 25. The open/closed states of the claw portions 222a to 222c are switched under the control of the controller 40. In the closed state, the claw portions 222a to 222c press the first end of the sheet P which is delivered from the handover roller 21 or the swing arm section 27, with a predetermined pressing force to hold the sheet P on the conveyance surfaces 221. Furthermore, in the open state, the claws 222a to 222c are released from the above-described pressed state and deliver the sheet P held on the conveyance surfaces 221 to the conveyance roller 25.
The attraction section 223 attracts the sheet P onto the conveyance surface 221 by forming a suction pressure to suck air from the conveyance surface 221 into the conveyance section 22.
A plurality of chambers 2231 (three chambers 2231a, 2231b, and 2231c in the present embodiment) are arranged between the two claws 222 and 222 of the conveyance section 22. As shown in
Further, as shown in
Openings 226a to 226c corresponding to the chambers 2231a to 2231c, respectively, are provided in a surface of the suction control plate 226 facing the conveyance section 22. The openings 226a to 226c are arc-shaped grooves. The openings 226a to 226c are provided in a plurality of rows corresponding to the chambers 2231 in number. The openings 226a to 226c are provided in the suction control plate 226 at positions corresponding to a suction region A1 where the sheet P is sucked by the suction device 50. A first end of a communication portion C is fixed to each of the openings 226a to 226c. A second end of the communication portion C is fixed to the suction device 50. The suction device 50 is a known blower including a fan and a motor, and therefore, detailed description thereof is omitted. The communication portion C is, for example, a tube.
In addition, a connection hole 228 which communicates with the openings 226a to 226c is provided on the surface of the conveyance section 22 which faces the suction control plate 226. Inside the conveyance section 22, a tube 229 is provided which has a plurality of channels and which allows the connection hole 228 and the plurality of communication holes 227 to communicate with each other. A known electromagnetic valve (not illustrated) is provided in each channel connected to the plurality of communication holes 227 in the tube 229. Under the control of the controller 40, the electromagnetic valves individually opens and closes the channel to each of the small chambers 2231S or adjust the opening degree of the channel.
With the above-described configuration, an air channel is formed by the opening 226a of the suction control plate 226, and the communication holes 227, the connection hole 228, and the tube 229 of the conveyance section 22 in the suction region A1. The attraction section 223 includes the air channel and the suction device 50 connected to the air channel by the communication portion C. The suction device 50 forms a negative pressure in the chamber 2231, the upper surface of which is covered with the sheet P, via the air channel. As a result, the sheet P is attracted to and held by the conveyance surface 221 having the plurality of suction holes H.
In addition, it is possible to appropriately adjust the range of the conveyance surface 221 in which the suction pressure is generated according to the size of the sheet P by the opening and closing control of the electromagnetic valve by the controller 40.
Back in
The fixing section 24 fixes the image formed on the sheet P by the image forming section 23. The fixing section 24 is, for example, an energy ray irradiation section. The fixing section 24 includes a light emitting unit arranged over the width of the conveyance section 22 in the orthogonal direction. The light emitting unit emits energy beams, such as ultraviolet rays, onto the conveyed sheet P under the control of the controller 40. The ink on the sheet P is thereby cured and fixed.
The conveyance roller 25 receives the sheet P, which has passed through the image forming section 23 and the fixing section 24, from the conveyance section 22 and conveys the sheet P. As shown in
The first conveyance roller 251 is provided in such a manner as to face the conveyance section 22. The second conveyance roller 252 is provided in such a manner as to face the first conveyance roller 251. The third conveyance roller 253 and the fourth conveyance roller 254 are provided in such a manner as to face the second conveyance roller 252. The first conveyance roller 251, the third conveyance roller 253, and the fourth conveyance roller 254 among those conveyance rollers rotate in a direction opposite to the conveyance direction. The second conveyance roller 252 rotates in the conveyance direction.
The first to fourth conveyance rollers 251 to 254 include the claws 251a to 254a, respectively. The claws 251a to 254a open and close under the control of the controller 40. Specifically, the controller 40 brings the claws 251a to 253a into the open state at a timing at which the sheet P is conveyed to the second to fourth conveyance rollers 242 to 254 on the downstream side, thereby delivering the first end of the sheet P to the claws 252a to 254a. Furthermore, the controller 40 brings the claws 252a to 254a into the closed state at a timing at which the first end of the sheet P is delivered from the claws 251a to 253a on the upstream side. Through this control, the claws 252a to 254a hold the first end of the sheet P.
The belt conveyance section 26 is provided in such a manner as to face the third conveyance roller 253. The belt conveyance section 26 includes a ring-shaped conveyance belt. The conveyance belt is supported by a plurality of rollers on its inner side. The belt conveyance section 26 includes, on the downstream side in the conveyance direction, a branch portion 261 that is rotatable by a predetermined angle. The controller 40 controls the branch portion 261 to convey a print job sheet Pa, which will be described later, delivered from the third conveyance roller 253 to a first sheet ejection tray 31a, which will be described later. Alternatively, the controller 40 controls the branch portion 261 to convey a non-print job sheet Pb delivered from the third conveyance roller 253, which will be described later, to a second sheet ejection tray 31b, which will be described later.
The swing arm section 27 is provided on the downstream side of the fourth conveyance roller 254. In a case where the image forming apparatus 1 performs double-sided printing, the sheet P is returned to the conveyance section 22 by the fourth conveyance roller 254 and the swing arm section 27 while the first surface and the second surface of the sheet P are reversed.
Specifically, when the image formation on the first surface of the sheet P is completed, the controller 40 sequentially delivers the first end of the sheet P to the first conveyance roller 251, the second conveyance roller 252, and the fourth conveyance roller 254. When the second end of the sheet P reaches a position facing the swing arm section 27, the controller 40 delivers the sheet P from the fourth conveyance roller 254 to the swing arm section 27. Next, when any one of the conveyance surfaces 221 reaches the position facing the swing arm section 27, the controller 40 delivers the sheet P to the conveyance section 22.
In this way, the conveyance roller 25 functions as a flipping section that reverses the front and back of the sheet P that has passed through the image forming section 23. Furthermore, the swing arm section 27 functions as a circulation section that returns the sheet P flipped by the flipping section to the conveyance section 22.
Note that the image forming apparatus main body 20 according to the present invention executes so-called alternate circulation control when forming images on both the first side and the second side of the sheet P. The alternate circulation control is control in which the image formation on the second sheet P is interposed between the image formations on the first surface and the second surface of the first sheet P. When the image forming apparatus 1 adopts the alternate circulation control, the sheet interval can be reduced as compared with the normal circulation system in which the image formations on the first surface and the second surface of the first sheet P are continuously performed, and the productivity of the double-sided printing can be enhanced. Details of the sheet conveyance control in the image forming apparatus 1 will be described later.
The sheet ejection device 30 stores sheets P ejected from the image forming apparatus main body 20 until a user collects the sheets P. The sheet ejection device 30 includes a plurality of plate-like sheet ejection trays 31. The print job sheets Pa are placed on the first sheet ejection tray 31a among the plurality of sheet ejection trays 31. The non-print job sheets Pb are placed on the second sheet ejection tray 31b among the plurality of sheet ejection trays 31.
The controller 40 controls the operation of each unit constituting the image forming apparatus 1. As shown in
The CPU 41 executes various kinds of arithmetic processing. Furthermore, the CPU 41 comprehensively controls the entire operation of the image forming apparatus 1. The RAM 42 provides a working memory space for the CPU 41 and stores temporary data. The ROM 43 stores various control programs to be executed by the CPU 41, setting data, and the like. Note that a rewritable nonvolatile memory such as an electrically erasable programmable read only memory (EEPROM) or a flash memory may be used instead of the ROM 43.
The external device 2 is, for example, a personal computer. The external device 2 supplies image data or the like of an image to be recorded by the image forming apparatus 1 to the controller 40.
Sheet conveyance control in the image forming apparatus 1 configured as described above will be described. First, the description will be limited to the case of forming an image only on the first side of the sheet P.
The controller 40 that has received the print job data from the external device 2 first conveys the sheet P from the sheet feeding device 10 to the image forming apparatus main body 20. The controller 40 causes the sheet P to be placed on the conveyance surface 221 of the conveyance section 22 and attracted by the attraction section 223. Next, the controller 40 rotates the conveyance section 22 by driving the conveyance drum motor to convey the sheet P.
As described above, the suction device 50 performs suction in a state in which the sheet P is placed on the conveyance surface 221. Then, a negative pressure is formed in the chamber 2231. The attraction section 223 thereby attracts the sheet P to the conveyance surface 221. On the other hand, immediately after the start of the print job, the formation of the negative pressure in the chamber 2231 is insufficient. Therefore, the suction pressure on the conveyance surface 221 increases. As a result, the attraction force of the attraction section 223 becomes weak, and sheet conveyance failure or printing failure due to paper floating is likely to occur.
Therefore, as shown in
When the negative pressure is formed in the chamber 2231 and the suction pressure on the conveyance surface 221 becomes sufficiently low, the controller 40 causes the print job sheet Pa on which an image of the print job is formed to be conveyed.
In this way, when a predetermined condition that the attraction force by the attraction section 223 decreases is satisfied, the controller 40 causes the non-print job sheet Pb to be attracted and conveyed. Next, the print job sheet Pa is attracted to the conveyance surface 221 and conveyed, continuously to the non-print job sheet Pb. In this way, the controller 40 functions as a conveyance controller. In addition, the controller 40 functions as an image formation controller that does not perform image formation of the print job on the non-print job sheet Pb and performs image formation of the print job on the print job sheet Pa.
With the above-described configuration, the print job sheet Pa can be conveyed after the attraction section 223 has a predetermined sufficient attraction force. Therefore, printing failure caused by the attraction failure of the sheet P can be suppressed. In the above-described configuration, the non-print job paper Pb may be waste sheet. On the other hand, generation of waste sheet due to printing failure can be suppressed.
Note that
For example, before shipment of the image forming apparatus main body 20, the number of conveyed non-print job sheets Pb required for the attraction section 223 to have a predetermined adsorption force may be measured and stored in the ROM 43. When the conveyance control of the non-print job sheet Pb is stored in ROM 43 in this way, it is possible to shorten the preparation time when the print control is performed under the same conditions.
Alternatively, an acquisition section may be provided which acquires information on the attraction force of the attraction section 223 and transmits the acquired information to the controller 40. The acquisition section is, for example, a known pressure sensor or the like. Note that in the above-described configuration, the controller 40 may perform control such that the non-print job sheet Pb is conveyed at a timing other than the start of the print job, according to the acquired information.
The number of the non-print job sheets Pb to be conveyed may be appropriately changed according to the sheet condition of the printing job sheet Pa used in the printing job. The sheet conditions include, for example, a paper type, a basis weight, a sheet thickness, and a sheet size.
For example, the flatness of the print job sheet Pa having low rigidity is easily collapsed by the ink. Therefore, when the rigidity of the print job sheet Pa is low, the controller 40 preferably increases the attraction force by increasing the number of the non-print job sheets Pb to be conveyed.
In addition, for example, in a case where the print job sheet Pa having a large sheet size is conveyed, it is necessary that the conveyance surface 221 attract the print job sheet Pa on the entire surface thereof. Then, it is necessary to form a sufficient negative pressure in the attraction section 223. Therefore, when the sheet size of the print job sheet Pa is large, the controller 40 preferably increases the attraction force by increasing the number of the non-print job sheets Pb to be conveyed.
Next, a case where images are formed on both sides of the print job sheet Pa will be described. As described above, the image forming apparatus 1 according to the present embodiment performs double-sided printing by so-called alternate circulation control.
In the alternate circulation control, the second surface of the flipped sheet P is placed on the conveyance surface 221 between the other two of the conveying surfaces 221 on which the first surface of the sheet P is placed. Therefore, at the start of double-sided printing, it is necessary to provide a margin for the conveyance surface 221 on which the second surface of the flipped sheet P can be placed, and as shown in
Furthermore, as shown in
Therefore, as shown in
In
On the other hand, in the above-described configuration, the controller 40 performs control such that the print job sheet Pa on which an image is formed on the first surface is sent to the swing arm section 27. Then, the controller 40 controls the conveyance roller 25 such that the print job sheet Pa on which the image is formed on the second surface and the non-print job sheet Pb are sent to the belt conveyance section 26. Therefore, the configuration of the controller 40 can be simpler in the configuration in which all the sheets P are once circulated and conveyed by the conveyance section 22.
Although specific description has been given above based on the embodiment according to the present invention, the present invention is not limited to the above-described embodiment. It is a matter of course that the present invention can be subjected to various modifications including the scope of the invention described in the scope of the claims and the scope of equivalents thereof.
For example, in the above description, the non-print job sheet Pb is conveyed at the start and before the end of the print job, but the present invention is not limited thereto. For example, when the controller 40 interrupts a print job in the middle due to calibration or the like, the print job sheet Pa is not conveyed similarly to the period before the end of the print job. Therefore, the suction pressure of the conveyance surface 221 increases. Furthermore, when the print job is resumed from the interruption, the suction pressure on the conveyance surface 221 does not decrease sufficiently, similarly to the start of the print job. Therefore, when a print job is intentionally interrupted, and also when the interrupted print job is resumed, it is preferable to cause the non-print job sheet Pb to be attracted to the conveyance surface 221 and conveyed.
In
In
The image forming apparatus 1 may be configured to include only one sheet ejection tray 31. In particular, in the above-described configuration, the image forming section 23 preferably forms, on the non-print job sheet Pb, a predetermined mark for distinguish the non-print job sheet Pb from the print job sheet Pa. With the above configuration, the print job sheet Pa and the non-print job sheet Pb can be easily sorted from one sheet ejection tray 31.
In addition, in the above description, a case where the conveyance surfaces 221 are provided in the specific region of the conveyance section 22 is exemplified, but the invention is not limited thereto. For example, the conveyance section 22 may be an endless belt on the entire surface of which the sheet P can be placed.
In the above description, an example in which a hard disk, a semiconductor non-volatile memory, or the like is used as a computer-readable medium for the program according to the present invention has been disclosed, but the medium is not limited to this example. As another computer-readable medium, a portable recording medium such as a CD-ROM can be applied. A carrier wave is also applied as a medium for providing data of the program according to the present invention via a communication line. Although embodiments of the present invention have been described and illustrated in detail, the disclosed embodiments are made for purposes of illustration and example only and not limitation. The scope of the present invention should be interpreted by terms of the appended claims.
The entire disclosure of Japanese Patent Application No. 2023-103954 filed on Jun. 26, 2023 is incorporated herein by reference in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-103954 | Jun 2023 | JP | national |
