The present invention relates to an image forming apparatus configured to form an image on a sheet and to output the sheet and a sheet conveyance apparatus configured to convey a sheet.
Apparatuses configured to convey a sheet therein, such as an image forming apparatus including a copier and a printer, an option feeder, and a finisher, often include a cover member configured to be opened and closed with respect to an apparatus body to permit jam disposal. A plurality of such cover members may be disposed in the apparatus depending on an internal structure of the apparatus.
Japanese Patent Application Laid-open No. 2000-147850 discloses a copier including a front cover covering a front surface of the apparatus, a side cover covering a side surface of the apparatus, and a lock mechanism to lock the front cover. This copier includes a plurality of sensors disposed along a sheet conveyance path within the apparatus and is arranged such that a control portion can detect a position of a sheet when jamming occurs. Then, the control portion performs a control of switching locking and unlocking operations of the lock mechanism in response to a detection result of the sensor such that a user can open an appropriate cover and perform jam disposal to remove a jammed sheet.
By the way, the lock mechanism described in the above-described document is configured such that a lock actuator swings between a position (engage position) where the lock actuator is engaged with a stopper of the front cover and a position (release position) where the lock actuator is released from the stopper by a mechanism including a solenoid. However, in the lock mechanism constructed as described above, the lock actuator may move from the release position to the engage position after the front cover is opened. Such move may occur in a case when the solenoid is erroneously energized due to a surge current or the like or in a case when the lock actuator is rocked by vibration transmitted from an apparatus body. Then, if the front cover is closed in a state in which the lock actuator is located at a position near the engage position, there is a possibility that the lock actuator collides against the stopper, which may cause damage in the apparatus.
The present disclosure provides an image forming apparatus and a sheet conveyance apparatus capable of preventing members from colliding from each other when an openable member is closed.
According to one aspect of the present invention, an image forming apparatus includes an apparatus body including an image forming portion configured to form an image on a sheet, an openable member configured to be opened and closed with respect to the apparatus body a lock portion disposed in the apparatus body and movable between a lock position to lock the openable member in a closed state and a release position to permit opening and closing of the openable member, and a movable portion disposed in the apparatus body and configured to move along with opening and closing of the openable member such that the movable portion is located at a first position if the openable member is opened and at a second position if the openable member is closed. The movable portion includes a block portion that is configured to block a movement of the lock portion from the release position to the lock position if the movable portion is located at the first position and that permits the lock portion to move from the release position to the lock position if the movable portion is located at the second position.
According to another aspect of the present invention, a sheet conveyance apparatus includes an apparatus body, a conveyance unit supported by the apparatus body and configured to convey a sheet, an openable member configured to be opened and closed with respect to the apparatus body, a lock portion disposed in the apparatus body and movable between a lock position to lock the openable member in a closed state and a release position to permit opening and closing of the openable member, and a movable portion disposed in the apparatus body and configured to move along with opening and closing of the openable member such that the movable portion is located at a first position if the openable member is opened and at a second position if the openable member is closed. The movable portion includes a block portion that is configured to block a movement of the lock portion from the release position to the lock position if the movable portion is located at the first position and that permits the lock portion to move from the release position to the lock position if the movable portion is located at the second position.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An image forming apparatus and a sheet conveyance apparatus of the present disclosure will be described below with reference to the drawings.
As illustrated in
The image forming portion 1B, i.e., one exemplary image forming portion, takes a tandem intermediate transfer type configuration including four image forming units 10Y, 10M, 10C and 10K configured to form toner images of four colors of yellow, magenta, cyan and black and an intermediate transfer belt 31. The image forming units 10Y, 10M, 10C and 10K are electrophotographic units each including a photosensitive drum 11 composed of a photoconductor and each of exposure units 13Y, 13M, 13C and 13K configured to irradiate the photosensitive drum 11 with a laser beam. Because the configuration of the respective image forming units 10Y, 10M, 10C and 10K are approximately same except of the colors of the toners used in development, the following description will be made by exemplifying the yellow image forming unit 10Y.
The image forming unit 10Y includes an electrifier 12, a developer 14, and a cleaner 15, and these components are disposed around the photosensitive drum 11. In response to a start of an image forming operation, the electrifier 12 homogeneously electrifies a surface of the photosensitive drum 11 as the photosensitive drum 11 rotates. The exposure unit 13Y scans the surface of the photosensitive drum 11 based on the image information and forms an electrostatic latent image corresponding to a color separation image of yellow. The developer 14 visualizes, i.e., develops, the electrostatic latent image into a toner image by supplying electrified toner to the photosensitive drum 11.
The intermediate transfer belt 31 serving as an intermediate transfer body is an endless belt formed of film and is stretched around a driving roller 33, a tension roller 34 and a secondary transfer inner roller 32. The intermediate transfer belt 31 is rotationally driven by the driving roller 33 in a direction following a rotation of the photosensitive drum 11, i.e., in a direction of an arrow R1 in
Disposed on an outer circumferential side of the intermediate transfer belt 31 is a secondary transfer roller 41 facing the secondary transfer inner roller 32 with the intermediate transfer belt 31 between the secondary transfer inner roller 32 and the secondary transfer roller 41. The secondary transfer roller 41 is one example of a transfer device that transfers the toner image onto a sheet, and composes a secondary transfer portion including a nip portion between the intermediate transfer belt 31 and the secondary transfer roller 41. The full-color toner image borne on the intermediate transfer belt 31 is secondarily and collectively transferred onto the sheet S at the secondary transfer portion by the secondary transfer roller 41 to which bias voltage is applied.
In parallel with such image forming operation, the sheet S is fed toward the image forming portion 1B from one of a plurality of sheet feed cassettes 71 provided at a lower part of the apparatus body 1A or from a manual sheet feed portion 60 provided at a side part of the apparatus body 1A. The sheet S stored in each sheet feed cassette 71 is delivered out, being separated one by one, by a feed unit 70 including a pickup roller 72a, a feed roller 72b and a retard roller 72c. The sheet S delivered out of the sheet feed cassette 71 is conveyed to a registration roller pair 76 through 73 and a pre-registration conveyance roller pair 74. It is noted that the sheet delivered out of the upper left sheet feed cassette 71 in
The registration roller pair 76 corrects a skew of the sheet S and conveys the sheet S toward the secondary transfer portion while synchronizing with progress of the image forming operation of the image forming portion 1B. The sheet S onto which the toner image has been transferred at the secondary transfer portion is conveyed through a pre-fixing conveyance portion 42 to a fixing unit 45 including a roller pair configured to nip and convey the sheet S and a heat source not illustrated. The fixing unit 45 fixes the toner image onto the sheet S by heating and pressing the sheet S. The sheet S which has passed through the fixing unit 45 is conveyed by an inner discharge roller pair 46 toward a branch portion 82.
In a case of simplex printing, the sheet S is guided to a discharge roller pair 83 by a switching member not illustrated at the branch portion 82 and is discharged by the branch portion 82 onto a discharge tray 66 outside of the apparatus. In a case of duplex printing, the sheet S which has passed through the fixing unit 45 is guided by the branch portion 82 to a reverse conveyance portion 1D. The reverse conveyance portion 1D includes a plurality of sets of normally and reversely rotatable roller pairs 91, 92 and 94 and switches back the sheet S guided to a reverse path 84 to send to the duplex conveyance path 85. The duplex conveyance path 85 includes a plurality of sets of roller pairs 48a, 48b, 48c and 48d along the path and conveys the sheet S toward the registration roller pair 76. Then, the sheet S on which an image has been formed on a second surface thereof through the same process with the first surface is guided to the discharge roller pair 83 at the branch portion 82 and is discharged onto the discharge tray 66.
Next, a configuration for providing an access to an internal structure of the image forming apparatus 1 will be described. As illustrated in
As illustrated in
It is noted that as illustrated in
Next, a lock mechanism capable of locking the front door 93 in the closed condition will be described. As illustrated in
As illustrated in
The solenoid 101 serving as a driving portion is connected with the lock member 103 on a side opposite from the distal end portion 103a of the lock member 103 across the support shaft 110. If the solenoid 101 is turned ON, i.e., in a state illustrated in
The lock detection sensor 104 serving as a lock detection portion is a sensor member whose object of detection is a detection target portion 103b, which is another end of the lock member 103 opposite from the distal end portion 103a. A through-beam photoelectric sensor or a contact type pressure sensor may be used for the lock detection sensor 104, for example. According to the present embodiment, the lock detection sensor 104 detects the detection target portion 103b and is turned ON in the case when the lock member 103 is located at the lock position (see
The lock unit 105 constructed as described above performs lock and unlock operations of the front door 93 according to a control signal transmitted from a control circuit mounted in the apparatus body 1A. Sensors capable of detecting a jam of the sheet S are disposed along a route through which the sheet S fed from the sheet feed cassette 71 or the manual sheet feed portion 60 is conveyed and discharged onto the discharge tray 66 within the apparatus body 1A. In a case when a jam occurs, an operator can remove the sheet S within the apparatus by opening the front door 93 and drawing out the sheet conveyance unit 1C for example (see
However, in a case when a jam occurs at a specific position on a conveyance path, it is preferable to avoid the operation of drawing out the sheet conveyance unit 1C. For instance, if the sheet conveyance unit 1C is drawn out in a state in which the sheet S is located at a position across the sheet conveyance unit 1C and the reverse conveyance portion 1D, not only the sheet S may be torn, but also the apparatus may be damaged (see
Then, the present embodiment is arranged such that a control is made such that even if a jam occurs, the lock unit 105 locks the front door 93 in a case when there is a possibility that the sheet S exists at a boundary position of the sheet conveyance unit 1C. That is, in such a case, power is fed to the solenoid 101 such that the hook portion 102 is locked by the lock member 103. This arrangement makes it possible to prevent a user from carelessly opening the front door 93 and drawing out the sheet conveyance unit 1C and to prevent the apparatus from being damaged.
It is noted that the case in which the jam of the sheet S occurs at the specific position has been exemplified above as the case when the lock unit 105 locks the front door 93, and switching of the locking/unlocking operation of the lock unit 105 may be appropriately set depending on functions and uses of the image forming apparatus 1. For instance, it is conceivable to set such that the front door 93 is locked during at least a period in which the image forming portion 1B executes an image forming operation.
As illustrated in
The opening/closing detection sensor 208 is a contact-type pressure sensor, i.e., contact switch to detect a contact of an object, including a press portion 206 to which the opening/closing detection lever 204 abuts. The opening/closing detection sensor 208 is one example of a detection sensor, and a detection sensor using another detection method such as a through beam photoelectric sensor may be used. The opening/closing detection lever 204 serving as a movable portion includes a detection target portion 242 abuttable with the press portion 206 of the opening/closing detection sensor 208 and an abutment portion 241 serving as an abutment surface to which the hook portion 102 comes into contact, and is turnably supported by a support portion 221 of the cover member 212.
As illustrated in
The configuration of the opening/closing detection lever 204 and the urge portion 213 will be described in detail. The opening/closing detection lever 204 is formed of an elastic material such as stainless steel for spring and, as illustrated in
The first branched portion 209 is composed of the abutment portion 241 and two arm portions 231 and 231 extending radially from the shaft portion 207 and supporting the abutment portion 241. The second branched portion 210 is composed of the detection target portion 242 and two arm portions 232 and 232 extending radially from the shaft portion 207 and supporting the detection target portion 242. First and second bent portions 251 and 252 bent approximately at right angles with respect to the abutment portion 241 and the detection target portion 242, respectively, are provided at distal ends of the first and second branched portions 209 and 210.
The arm portions 231 and 232 of these first and second branched portions 209 and 210 are formed so as to be branched from their bases at a branch portion 207a located at an outer circumferential part of the shaft portion 207. Still further, while the arm portion 231 of the first branched portion 209 is formed straightly, the arm portion 232 of the second branched portion 210 is provided with a bent portion 232a. Due to that, the abutment portion 241 and the detection target portion 242 are disposed at different circumferential positions with respect to the shaft portion 207. Preferably, the opening/closing detecting lever 204 described above is formed of a single plate member by press working including punching and bending processes for example.
As illustrated in
As illustrated in
An operation of the lock unit 105 constructed as described above and carried out along with an opening/closing operation of the front door 93 will be described. Here, the description will be made by assuming that the opening/closing operation of the front door 93 is carried out in the state in which the lock member 103 is located at the release position.
As illustrated in
Due to that, if the front door 93 is opened and the hook portion 102 is separated from the opening/closing detection lever 204 (see
Meanwhile, when the front door 93 is closed, the hook portion 102 enters the lock unit 105 through the opening portion 211 of the cover member 212 and the distal end portion 102b of the hook portion 102 abuts against the abutment portion 241 of the opening/closing detection lever 204 as illustrated in
By the way, an insertion amount D1 of the hook portion 102 when the front door 93 is closed is set to be longer than a length corresponding to a turning angle that causes the detection target portion 242 of the opening/closing detection lever 204 to come into contact with the press portion 206 of the opening/closing detection sensor 208. Accordingly, while the first branched portion 209 of the opening/closing detection lever 204 reaches an angle corresponding to the insertion amount D1 by being pressed by the hook portion 102, the opening/closing detection sensor 208 restricts turning of the second branched portion 210 in a stage in which the second branched portion 210 reaches a predetermined angle smaller than that of the first branched portion 209.
Because the opening/closing detection lever 204 is made of the elastic material in the present embodiment, a difference of the turning angles of the first and second branched portions 209 and 210 is absorbed by elastic deformation of the opening/closing detection lever 204. That is, the insertion amount D1 of the hook portion 102 is set large enough to actuate the opening/closing detection sensor 208 stably, and an impact generated when the front door 93 is closed is reduced by elasticity of the opening/closing detection lever 204. This arrangement makes it possible to reduce a force of the opening/closing detection lever 204 pressing the opening/closing detection sensor 208 and to reduce a possibility that the components are deformed or damaged when the front door 93 is closed. Note that it is more preferable to set a turning range of the opening/closing detection lever 204 by a support portion 221 so that the detection target portion 242 of the opening/closing detection lever 204 does not move beyond the position of the opening/closing detection sensor 208 as illustrated in
Positional Relationship between Lock Member and Opening/Closing Detecting Lever
By the way, in the configuration in which the lock member 103 is moved by the driving portion, it is conceivable that the lock member 103 moves toward the lock portion by some reason in the state in which the front door 93 is opened. For instance, in the case where the solenoid 101 is used to move the lock member 103 from the release position to the lock position like the present embodiment, the lock member 103 may be driven toward the lock position if electric power is erroneously fed to the solenoid 101. It is also conceivable that the lock member 103 is rocked and moves toward the lock position in a case when vibration is applied to the apparatus body 1A. If the front door 93 is closed in a state in which the lock member 103 comes close to the lock position by such circumstance, the hook portion 102 may collide against the lock member 103, thus possibly causing deformation and damage of the components.
Based on insights described above, the present embodiment realizes a configuration in which the lock member 103 is kept at the release position if the front door 93 is opened by using the opening/closing detection lever 204, which turns along with the opening/closing motion of the front door 93 and whose move in the direction along the turning axial line is restrained. That is, as illustrated in
By constructing the lock unit 105 as described above, movement of the lock member 103 is restricted by the opening/closing detection lever 204 in the case when the front door 93 is unlocked and the front door 93 is switched from the close state to the open state. Accordingly, even if the solenoid 101 makes an abnormal action or the lock member 103 is rocked, the distal end portion 103a of the lock member 103 is received by an upper end portion 251a of the first bent portion 251 and the move of the lock member 103 toward the lock position is blocked. That is, according to the present embodiment, the upper end portion 251a of the first bent portion 251 functions as the block portion to restrict a swing range of the lock portion when the openable member is opened. This arrangement makes it possible to prevent the apparatus from being damaged by the collision of the hook portion 102 and the lock member 103. Further, because such block portion is provided in a member for detecting the opening/closing motion of the openable member, i.e., the opening/closing detection lever 204, it is not required to dispose an additional member for restricting swinging of the lock member 103 and it is possible to construct the apparatus in compact. It is noted that as illustrated in
As illustrated in
Next, a configuration of a lock unit 106 of a second embodiment will be described with reference to
As illustrated in
The solenoid 301 and the coil spring 320 are connected with the lock member 303 on one side and another side with respect to the turning shaft 310. That is, the solenoid 301 is connected with the lock member 303 on the same side with the detected portion 303b and drives the lock member 303 in a direction W1 from the lock position to the release position when energized. Meanwhile, the coil spring 320 serving as an urging member is stretched between a fixed portion 321 fixed to the apparatus body 1A and the lock member 303, and urges the lock member 303 in a direction W2 from the release position to the lock position.
As described above, according to the present embodiment, a switching mechanism switching the lock member 303 between the release position and the lock position is composed of the solenoid 301 and the coil spring 320. Then, similarly to the first embodiment, the distal end portion 303a of the lock member 303 is disposed so as to be located above the first bent portion 251 of the opening/closing detection lever 204 (see
It is noted that similar advantages as the present embodiment will be brought about even by a configuration in which the lock member 303 is moved from one to the other of the release position and the lock position by a driving device such as a solenoid and in which the lock member 303 is urged in an opposite direction by an urging member such as a spring member.
While the front door 93 has been described above in the first and second embodiments, this technology is applicable also to an openable member openable/closable with respect to the apparatus body 1A. Besides a door member such as the front door 93 which is turnable in a horizontal direction, the openable member may be biparting members (hinged double doors), a sliding member, or a detachable member. An object to be locked by the lock portion is not also limited to be the door member or the cover member covering the internal structure of the apparatus body 1A, and it may be arranged such that the lock portion directly locks the sheet conveyance unit 1C, an image forming unit unitized into a cartridge, or the like. That is, the sheet conveyance unit 1C itself is one example of an openable member opened and closed with respect to the apparatus body 1A.
While the above embodiments have been described regarding the image forming apparatus 1, the technology of the present disclosure is applicable also to an apparatus that can be installed separately from the image forming apparatus, such as an option feeder and a sheet processing apparatus. Here, the option feeder refers to an apparatus added to the image forming apparatus and capable of feeding a sheet stored therein to the image forming apparatus. The sheet processing apparatus refers to an apparatus capable of receiving a sheet outputted from the image forming apparatus and performing a processing of the sheet such as stapling and folding. The technology of the present disclosure is applicable also to such apparatus, e.g., a sheet conveyance apparatus, as a configuration of a lock of a cover member covering a sheet conveyance path.
While the regulating portion 251a regulating the moving range of the lock member 103 has been disposed in one branched portion, i.e., the first branched portion 209, of the opening/closing detection lever 204 having the branched shape in the embodiments described above, the shape of the movable portion and the disposition of the regulating portion are not limited to those described above. For instance, it may be arranged such that one side of a flat detection lever functions as a regulating portion.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2016-137496, filed on Jul. 12, 2016, which is hereby incorporated by reference wherein in its entirety.
Number | Date | Country | Kind |
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2016-137496 | Jul 2016 | JP | national |