This application is based on and claims the benefit of priority from Japanese Patent application No. 2014-084279 filed on Apr. 16, 2014, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a sheet conveying device, such as a relay conveying unit which conveys a sheet on which image is formed to a post-processing device, and an image forming apparatus which includes this sheet conveying device.
There is a post-processing device which performs post-processing, such as staple processing and hole punching processing, on a sheet on which image is formed by an image forming apparatus, such as a copy machine or a multifunction peripheral. Meanwhile, an image forming apparatus provided with an internal sheet discharge portion in which a sheet is ejected is spreading to meet a demand for miniaturization.
When a post-processing device is jointed to an image forming apparatus having an internal sheet discharge portion, a relay conveying unit is required to form a conveying path for a sheet traveling from the image forming apparatus to the post-processing device. The relay conveying unit is generally provided with an openable cover to perform processing for jammed sheet.
The relay conveying unit is arranged in the internal sheet discharge portion of the image forming apparatus, and, if the height of the image forming apparatus is lowered for miniaturization, the height of the internal sheet discharge portion also lowers. Hence, it is difficult to secure a sufficient opening/closing angle of the cover in the relay conveying unit arranged in the internal sheet discharge portion, and therefore a jammed sheet needs to be processed in a narrow space.
Hence, there is an image forming apparatus including a relay processing unit in which a cover member is configured to turn in parallel by a link mechanism to open a conveying path with an uniform height over the entire area of the conveying path.
Generally, on a lower surface of the cover of the relay conveying unit, a plurality of projections, such as a positioning boss, a pressing projection which presses a switch of an opening/closing detector, and a hook projection which keeps the cover member in the closing state, is provided. A plurality of these projections may obstruct an operation for processing jammed sheet in a narrow space, and therefore the number of projections is preferably small as much as possible. However, this problem cannot be solved even if the cover member can be opened and closed in parallel as in the above-described image forming apparatus.
In accordance with an embodiment of the present disclosure, an image forming apparatus includes an apparatus main body and a relay conveying unit. The apparatus main body is provided with an internal sheet discharge portion in which a sheet on which image is formed is ejected. The relay conveying unit is arranged in the internal sheet discharge portion and configured to convey the sheet to a post-processing device. The relay conveying unit has: a body portion; a cover member; a detection switch; and a hook. The cover member is configured to form a sheet conveying path together with the body portion and provided on a side surface of the body portion so as to be turnable in vertical directions around a hinge shaft into an opening state where the sheet conveying path is opened and a closing state where the sheet conveying path is formed. The detection switch is configured to detect the opening/closing state of the cover member by being switched between an on state and an off state. The hook is provided on the cover member and configured to engage with the body portion to prevent the cover member from being turned from the closing state and to switch the detection switch into the on state.
In accordance with an embodiment of the present disclosure, the relay conveying unit includes: a body portion; a cover member; a detection switch; and a hook. The cover member is configured to form a sheet conveying path together with the body portion and provided on a side surface of the body portion so as to be turnable in vertical directions around a hinge shaft into an opening state where the sheet conveying path is opened and a closing state where the sheet conveying path is formed. The detection switch is configured to detect the opening/closing state of the cover member by being switched between an on state and an off state. The hook is provided on the cover member and configured to engage with the body portion to prevent the cover member from being turned from the closing state and to switch the detection switch into the on state.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
Hereinafter, with reference to figures, an image forming apparatus according to the present disclosure be described.
First, with reference to
The image forming apparatus 1 includes an apparatus main body 2 which performs image forming processing and a relay conveying unit 4 (sheet conveying device) conveying a sheet on which image is formed to a post-processing device 3.
The apparatus main body 2 has a box-like shaped housing 6. At an upper end of the housing 6, an image reading device 7 is arranged, and, under the image reading device 7, an internal sheet discharge portion 8 with opened front and left faces is formed.
On the left side of the internal sheet discharge portion 8, a post-processing device 3 is attached. The post-processing device 3 may include a hole punching device performing hole punching for sheet, a staple processing device performing binding sheets and the others. Explanation of the hole punching device and the staple processing device is omitted.
Inside the housing 6, three sheet feeding cassettes 11 storing sheets (not shown) are arranged in the upward and downward directions at the lower space. Above the sheet feeding cassettes 11, an image forming part 12 is provided. In the image forming part 12, a photosensitive drum 13 as an image carrier is rotatably provided. Around the photosensitive drum 13, a charging device 14, a development device 15, a transfer roller 16 and a cleaning device 17 are located in order along a rotating direction of the photosensitive drum 13. Above the image forming part 12, a toner container 18 connected to the development device 15 is installed and, on the right side of the toner container 18, an exposure device 19 consisting of laser scanning unit (LSU) is provided.
Inside the housing 6, a conveying path 21 extending from the sheet feeding cassettes 11 toward the internal sheet discharge portion 8 is formed. Along the conveying path 21, a sheet feeder 22 corresponding each sheet feeding cassette 11, a transferring part 23 formed between the photosensitive drum 13 and the transfer roller 16, a fixing device 24 and a sheet ejecting part 25 located on the right side of the internal sheet discharge portion 8 are provided in order from an upstream side of the sheet conveying path 21. The sheet ejecting part 25 has a normal processed sheet ejection port 25a and a sheet to be post-processed ejection port 25b. The sheet to be post-processed ejection port 25b is located under the normal processed sheet ejection port 25a.
Next, an image forming operation of the image forming apparatus 1 having the above structure will be described.
When the power is supplied to the image forming apparatus 1, initial determination, such as temperature determination of the fixing device 24, is carried out. Subsequently, in the image forming apparatus 1, when a printing start is directed, image forming operation is carried out as follows.
First, the surface of the photosensitive drum 13 is electric-charged by the charging device 14. Then, photographic exposure corresponding to image data on the photosensitive drum 13 is carried out by a laser light (refer to a two-dot chain line p in
On the other hand, the sheet fed from suitable sheet feeding cassette 11 by the sheet feeder 22 is conveyed to the transferring part 23 along the sheet conveying path 21 in a suitable timing for the above-mentioned image forming operation, and then, the toner image on the photosensitive drum 13 is transferred onto the recording sheet in the transferring part 23. The recording sheet with the transferred toner image is conveyed to a downstream side in the conveying path 21 and goes into the fixing device 24, and then, the toner image is fixed on the recording sheet in the fixing device 24. The recording sheet with the fixed toner image is ejected from the sheet ejection port 25a or 25b. The toner remained on the photosensitive drum 13 is collected by the cleaning device 17.
Next, the relay conveying unit 4 will be described with reference to
The relay conveying unit 4 is formed in an approximately flat rectangular parallelepiped shape and is arranged in the internal sheet discharge portion 8 of the apparatus main body 2 (shown in
As shown in
A plurality of ribs (not shown) is formed along the conveying direction at predetermined intervals on a bottom surface of the recessed part 31a. Further, on an upper surface of the right side base part 31b, a plurality of ribs 35 is formed along the conveying direction at predetermined intervals. Furthermore, a plurality of rollers 36 which rotates in the conveying direction is supported on the upper surfaces of the recessed part 31a, the right side base part 31b and the left side base part 31c. At a rear edge of the recessed part 31a, bearing parts 38 each having an axial hole extending in a direction parallel to the conveying direction are formed.
As shown in
At a front left corner and a front right corner of the recessed part 31a, a rectangular opening 43 is formed respectively. Further, as shown in
As shown in
The cover member 32 is a flat-plate like member of the substantially same rectangular planar shape of the recessed part 31a of the body portion 31, and is supported by the recessed part 31a of the body portion 31 so as to be turnably around the rear side as a support point.
As shown in
On an upper surface of the cover member 32, a plurality of ribs 53 is formed along the conveying direction at predetermined intervals to form an ejected sheet tray together with the upper surface of the right side base part 31b of the body portion 31. To the ejected sheet tray, a sheet ejected from the normal processed sheet ejecting port 25a of the apparatus main body 2 is received. As shown in
Further, as shown in
Along a front edge of the cover member 32, a hollow edge part 57 of an approximately rectangular parallelepiped flat shape is formed. As shown in
At left and right end portions of the supporting shaft 61, hooks 63 are formed respectively, as shown in
As shown in
As shown in
The lever member 71 is supported by the bearing part 45 formed in parallel to the supporting shaft 61 of the hooks 63 on a back side of the opening 43 so as to be turnable in the upward and downward directions, and has a rotating shaft part 72 supported by the bearing part 45, a pressure receiving piece 73 extending forward beyond the opening 43 from the rotating shaft part 72 to oppose to the hook 63, a pressing piece 74 branched downward from the pressure receiving piece 73 at a position close to the rotating shaft part 72 to oppose to the front of the switching piece 70 of the detection switch 33, and a flat support piece 75 provided in a surrounding of a branching part of the rotating shaft part 72, the pressure receiving piece 73 and the pressing piece 74. The lever member 71 is biased to be turned in the clockwise direction in
An operation of turning the cover member 32 in the relay conveying unit 4 having the above-described configuration will be described with reference to
When a post-processing is not performed and a sheet is normally ejected, in a state where the cover member 32 is turned into the closing state, a sheet is ejected from the normal processed sheet ejecting port 25a of the apparatus main body 2 onto the upper surface of the right side base part 31b of the body portion 31 of the relay conveying unit 4 and onto the upper surface of the cover member 32. When a post-processing is performed, a sheet is ejected from the sheet to be post-processed ejecting port 25b and enters the conveying path 27 between the lower surface of the cover member 32 and the bottom surface of the recessed part 31a of the body portion 31 from the sheet reception port formed at the right side base part 31b of the relay conveying unit 4. Then, the sheet is conveyed by the conveying rollers 41 and 55 to the sheet transfer port formed at the left side base part 31c, and is fed to the post-processing device 3. Subsequently, the sheet is subjected to predetermined post-processing by the post-processing device 3 and then ejected.
Further, in a state where the cover member 32 is turned into the closing state, as shown in
Thus, in a state where the cover member 32 is turned into the closing state, when a sheet is jammed at the conveying path 27, in order to process for removing the jammed sheet, the cover member 32 is turned in a direction to open the conveying path 27 of the body portion 31 while turning the opening/closing operation grip 59 of the cover member 32 upward (as shown in the dashed-two dotted line in
Hence, when the cover member 32 is turned while turning the opening/closing operation grip 59 upward as described above, as shown in
Further, in this case, the pressing piece 74 is spaced away from the switching piece 70 of the detection switch 33 forward. Thus, since the pressing of the lever member 71 against the switching piece 70 is released, the switching piece 70 moves forward from the switch body 69. Then, the detection switch 33 is switched into the off state and detects a state where the cover member 32 is turned into the opening state. In addition, when the opening/closing operation grip 59 is released after the cover member 32 is turned, the opening/closing operation grip 59 turns by being biased by the helical torsion coil spring, and returns into the original position.
In a state where the cover member 32 is turned into the opening state described above, after the processing for removing the jammed sheet is finished, when the cover member 32 is turned downward into the closing state, the hook 63 of the cover member 32 presses the pressure receiving piece 73 of the lever member 71 downward to turn the lever member 71 in the counterclockwise direction in
When the cover member 32 is further turned downward, after the claw portion 65 of the hook 63 passes through the opening 43, the hook 63 is biased by the helical torsion coil spring and then the upper surface 65c of the claw portion 65 is engaged with the rear edge 43a of the opening 43. Thus, the opening/closing operation grip 59 is turned to close the cutout part 57a. At the same time in which the under surface 65a of the claw portion 65 of the hook 63 passes through the opening 43, the pressure receiving piece 73 of the lever member 71 is pressed with the under surface 65a of the claw portion 65 so as to turn the lever member 71 in the counterclockwise direction in
Further, when the cover member 32 is turned downward as described above, the boss 67 provided in the cover member 32 engages with the depression 44 formed at the left corner of the recessed part 31a of the body portion 31 to position the cover member 32 with respect to the body portion 31. In addition, when the cover member 32 is turned downward, since the hooks 63 turns around the supporting shaft 61 and then the claw portions 65 enter through the openings 43 by coming the inclined surfaces 65b of the claw portions 65 of the hooks 63 into contact with the rear edges 43a of the openings 43a as described above, it is not necessary to grip the opening/closing operation grip 59.
As described above, in the relay conveying unit of the image forming apparatus 1 according to one embodiment of the present disclosure, the hook 63 provided in the cover member 32 is configured to engage and disengage the cover member 32 with the body portion 31 and also to operate the detection switch 33 which detects the opening/closing state of the cover member 32. Accordingly, the hook 63 can serve as projections provided separately for the engagement and the disengagement of the cover member 32 with the body portion 31 and for the detecting the opening/closing state of the cover member 32. Consequently, it is possible to reduce the number of projections which obstructs an operation of processing jammed sheet, for example, and to perform such operations smoothly. Further, it is possible to reduce the number of parts of the relay conveying unit 4.
Furthermore, the hook 63 is operated by a natural operation performed by turning the cover member 32 into the opening state with gripping the opening/closing operation grip 59. Accordingly, it is possible to smoothly perform a series of operations of disengaging the cover member 32 with the body portion 31 and then detecting the opening state of the cover member 32 accompanying with the disengagement. Still further, the lever member 71 is configured to turn the upward and downward directions around the bearing part 45 parallel to the supporting shaft 61 of the hook 63. Accordingly, it is possible to smoothly transmit the motion of the hook 63 to the turning of the lever member 71 and to turn the lever member 71 without being loaded, causing increase of detection accuracy of the detection switch.
Further, by interposing the lever member 71 between the hook 63 of the cover member 32 and the switching piece 70 of the detection switch 33, it is possible to convert the downward movement of the hook 63 into the backward movement of the switch piece 70. Thus, it is possible to make the height of the relay conveying unit 4 to be lowered as much as possible in the internal sheet discharge portion 8 having a limited height and to secure a large space above the relay conveying unit 4. Consequently, it is possible to secure a sufficient opening angle of the cover member 32 and therefore to smoothly and easily perform an operation of processing jammed sheet, for example. In addition, a movement direction of the switching piece 70 may not necessarily be the horizontal direction.
Further, if the cover member 32 is configured such that the cover member 32 is positioned with respect to the body portion 31 using the hooks 63 without forming the boss 67, it is possible to further reduce the number of projections provided on the lower surface of the cover member 32 and to realize a more simple structure.
Furthermore, the present embodiment uses the detection switch 33 which is switched between the on state and the off state by pressing and releasing the pressing of the reciprocally movable switching piece 70. However, a photointerrupter, for example, can also be used for the detection switch 33. When the photointerrupter is used, for example, a light emitting unit and a light receiving unit are provided to shut a movement path of the pressing piece 74 and, when the pressing piece 74 moves to a predetermined position, a switch body is switched into the on state.
In the present embodiment, the relay conveying unit 4 arranged in the internal sheet discharge portion of the image forming apparatus 1 has been described as a sheet conveying device. However, the present embodiment is applicable to an image reading device, too, which applies a configuration where a cover member is turned into an opening/closing state.
While the present disclosure has been described with reference to the particular illustrative embodiments, it is not to be restricted by the embodiments. It is to be appreciated that those skilled in the art can change or modify the embodiments without departing from the scope and spirit of the present disclosure.
Number | Date | Country | Kind |
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2014-084279 | Apr 2014 | JP | national |
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Number | Date | Country | |
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20150298931 A1 | Oct 2015 | US |