This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2011-231641 filed Oct. 21, 2011.
The present invention relates to an image forming apparatus and a trapping device.
According to an aspect of the invention, an image forming apparatus includes a housing, an image forming section that is disposed in the housing and forms an image on a sheet, an air passage that is disposed so as to be movable between a first position at which the air passage is mounted in the housing and a second position at which the air passage is not completely mounted in the housing, the air passage having an interior through which air is allowed to flow while the air passage is in the first position, a trapping member that is mountably and dismountably disposed in the interior of the air passage, the trapping member trapping an object contained in the air flowing through the interior of the air passage, and a mounting system that mounts the trapping member, which is not completely mounted in the interior of the air passage, in the interior of the air passage by an operation of moving the air passage from the second position to the first position.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
Referring to the drawings, an exemplary embodiment of the present invention will be described in detail below.
Image Forming Apparatus 100
Components of the image forming apparatus 100 are disposed inside a body housing (or housing) 50. The image forming apparatus 100 also has an inner stacking portion 60 below the image reading device 30 at an upper surface of the body housing 50. The inner stacking portion 60 has a stacking surface on which the sheets S having had images formed thereon by the image forming section 10 are stacked. The image forming apparatus 100 also includes an air purifying unit 70 that takes the air from outside the image forming apparatus 100 into the image forming apparatus 100 to purify the air.
Image Forming Section 10
The image forming section 10 includes four image forming units 1Y, 1M, 1C, and 1K, which are arranged side by side with certain intervals therebetween. Each of the image forming units 1Y, 1M, 1C, and 1K forms a toner image by a so-called electrophotographic system, and includes a photoconductor drum 12 on which an electrostatic latent image is formed and that carries the toner image. The image forming units 1Y, 1M, 1C, and 1K have the same configuration except for toners contained in corresponding developing devices. The image forming units 1Y, 1M, 1C, and 1K respectively form toner images of yellow (Y), magenta (M), cyan (C), and black (K). For this reason, components of the image forming units 1Y, 1M, 1C, and 1K are distinguished from one another by adding characters of “Y”, “M”, “C”, and “K” in the following description, but these characters are not added to these components when the components do not need to be distinguished from one another.
The image forming section 10 includes an intermediate transfer belt 13 to which toner images of different colors formed on the photoconductor drum 12 of the image forming units 1 are transferred. The image forming section 10 also includes first transfer rollers 17 that sequentially transfer (first-transfer) the toner images of different colors formed by the image forming units 1 to the intermediate transfer belt 13. The image forming section 10 also includes a second transfer portion 19 that collectively transfers (second-transfers) the toner images of different colors, which are formed on the intermediate transfer belt 13 so as to be superposed on top of one another, to a sheet S, which is a recording medium (recording paper). The image forming section 10 also includes a fixing device 21 that fixes the second-transferred toner images of different colors to the sheet S.
The image forming section 10 also includes an exit sensor 22 that detects passing of the sheet S having had the toner images fixed thereto by the fixing device 21. The image forming section 10 also includes inner output rollers 23 that output the sheet S having passed the exit sensor 22 to the inner stacking portion 60.
Each sheet feeding section 40 includes a sheet container 41, a pick-up roller 43, separation rollers 45, and registration rollers 47. The sheet container 41 contains sheets S. The pick-up roller 43 is disposed at a portion above the sheet container 41 and picks up a topmost one of the sheets S contained in the sheet container 41. The separation rollers 45 separate the sheets S picked up by the pick-up roller 43 into individual sheets S and transport the sheets one by one. The registration rollers 47 temporarily stop the sheet S that has been separated and transported by the separation rollers 45, and then feed the sheet S to the second transfer portion 19 by resuming rotating at a right timing.
Structure of Air Purifying Unit 70
Referring now to
In the exemplary embodiment, the air purifying unit 70, which is an example of a trapping device, is disposed at a lower portion of the image forming apparatus 100. More specifically, the air purifying unit 70 is disposed below the sheet feeding sections 40, and is mountable on and dismountable from the sheet feeding sections 40.
The air purifying unit 70 includes a cassette 71, which is capable of being pulled out (as indicated by the arrows A1 and A2 illustrated in
Cassette 71
Referring to
As illustrated in
The front panel 710 includes grip portions 711, on which a user hooks his/her fingers to pull out the cassette 71, and air vents (louvers) 713, which are formed on the front side (near side of the plane of
The duct 72 extends from the front side (near side of the plane of
In the exemplary embodiment, the cassette 71 has multiple inlet ports (outlet ports) 721, into which multiple filters 75 (described below) are inserted, on a side portion of the duct 72. As illustrated in
The cassette 71 also includes filters 75 (751, 752, 753, and 754) that remove airborne contaminants by causing the contaminants to adhere thereto to thus purify the air. The cassette 71 also includes an inner cover 77 (described later), which is formed so as to be openable and closable (as indicated by the arrows C1 and C2) and covers the side portion of the duct 72 into which the filters 75 are inserted.
Filter 75
Referring now to
In the exemplary embodiment, the filters 75, which are examples of a trapping member or an air purifying member, include a first filter (or pre-filter) 751, a second filter 752, a third filter 753, and a fourth filter 754. The first filter 751 is a rough filter that traps a relatively large airborne dust, the second filter 752 is a fine filter that traps a relatively small airborne dust, the third filter 753 traps mites, molds, pollens, bacteria, viruses, and other objects, and the fourth filter 754 traps odorant objects such as a gaseous object.
In the illustrated example, the first filter 751, the second filter 752, the third filter 753, and the fourth filter 754 are arranged in this order from the front side (near side of the plane of
As illustrated in
As illustrated in
The structure of the filters 75 will be described in detail now. Although the structure will be described by using the first filter 751 here, the second filter 752, the third filter 753, and the fourth filter 754 have the same structure except for filter bodies 750 (described below).
As illustrated in
The frame 756 includes a handle portion 755 that a user grips to pull out the filter 75 (as indicated by the arrow B2) that has been inserted into the duct 72 (see
The frame 756 also includes a receiving portion (projection) 757 that receives contaminants, such as dust, which have been trapped by the filter body 750 and have fallen from the filter body 750.
The receiving portion 757 is formed so as to be continuous from the frame 756 and disposed on a side that is further upstream in the air flow direction (as indicated by the arrows D) than the filter body 750 and below the filter body 750. The receiving portion 757 receives the dust in the case, for example, where the first filter 751 is subjected to an impact by inserting the cassette 71 into the air purifying unit 70, and thus the contaminants such as dust that have adhered to the filter body 750 fall from the filter body 750. Consequently, the contaminants such as dust are less likely to fall inside the duct 72. More specifically, the contaminants such as dust that are received by the receiving portion 757 are taken out of the duct 72 and the air purifying unit 70 by pulling out the first filter 751 from the duct 72.
The frame 756 has a mark 759 (described below) that indicates a position up to which the first filter 751 is to supposed be inserted into the duct 72 in advance (see
Inner Cover 77
Now, the inner cover 77 will be described with reference to
The inner cover 77 is a plate member and is disposed on a side portion of the duct 72. The inner cover 77 is disposed on the duct 72 so as to be rotatable around one end portion thereof and is openable and closable with respect to the duct 72.
The inner cover 77 has such dimensions as to cover all the multiple inlet ports 721 disposed on the side portion of the duct 72. When the inner cover 77 is closed, the inner cover 77 covers the side portion of the duct 72 at which the inlet ports 721 are formed, so that the air is less likely to flow into the duct 72 through the inlet ports 721.
The inner cover 77 has a rotating shaft 770 at an downstream end portion in a direction in which a user inserts the cassette 71 into the housing 73 (as indicated by the arrow A1), or, at a rear (far side of the plane of
As illustrated in
While the cassette 71 is housed in the housing 73, the inner cover 77 is rotated (as indicated by the arrow C1) around the rotating shaft 770 by being pressed by a guide member 74 (described below). By being rotated in this manner, the inner cover 77 is closed. As the inner cover 77 is closed, the inner cover 77 pushes the filters 75, which have not been completely inserted into the duct 72, into the duct 72.
Housing 73
Now, the housing (housing structure) 73 will be described with reference to
As illustrated in
The housing 73 includes a rail 78 that extends in a direction in which the cassette 71 is pulled out (as indicated by the arrow A2 illustrated in
As illustrated in
Guide Member 74
Referring now to
As illustrated in
As illustrated in
Here, the inner cover 77 and the guide member 74 may be defined as a mounting system. The inner cover (pushing portion) 77 and the guide member (pressing portion) 74 are arranged in the following manner. Specifically, the inner cover 77 and the guide member 74 are arranged such that the guide member 74 comes into contact with the inner cover 77, which is in the open state, to close the inner cover 77 as the cassette 71 is inserted into the housing 73 (as indicated by the arrow A1). More specifically, the guide member 74 is positioned on a side that is further downstream in the direction of inserting the cassette 71 into the housing 73 (as indicated by the arrow A1) than the inner cover 77, which is in the open state.
In addition, the inner cover 77 is disposed such that the filters 75 are pushed into the duct 72 by the inner cover 77 by closing the inner cover 77. More specifically, the filters 75 are positioned closer to the duct 72 in the direction of closing the inner cover 77 (as indicated by the arrow C1) than the inner cover 77 is.
With the above mounting system, the guide member 74 comes into contact with the inner cover 77, which is in the open state, as the cassette 71 is inserted into the housing 73 (as indicated by the arrow A1). The inner cover 77 that has come into contact with the guide member 74 receives a force directed toward the front (near side of the plane of
As described above, when the cassette 71 is inserted into the housing 73 (as indicated by the arrow A1) while the inner cover 77 is in the open state, the inner cover 77 is closed by the guide member 74. The inner cover 77 that is being closed pushes the filters 75 into the duct 72. In other words, as a result of the operation of opening the inner cover 77 according to the exemplary embodiment, the inner cover 77 is made ready to push the filters 75.
As described above, when the inner cover 77 is in the closed state, the inner cover 77 covers the filters 75. Thus, the inner cover 77 has to be opened when the filters 75 are to be replaced with new ones (described later). Accordingly, while the filters 75 are replaced in the exemplary embodiment, the inner cover 77 is in the open state, that is, the inner cover 77 is ready to push the filters 75.
Thus, the cassette 71 is prevented from being inserted into the housing 73 (as indicated by the arrow A1) without the filters 75 being pushed by the inner cover 77. In addition, according to the exemplary embodiment, a user does not have to perform an operation of disposing the inner cover 77 at a predetermined position or orientation in advance, or other operations in order to make the inner cover 77 function correctly.
State of Air Purifying Unit 70
Referring now to
Firstly, as illustrated in
On the other hand, in the air purifying unit 70 in which the cassette 71 is housed in the housing 73 as illustrated in
A position of the duct 72 while the cassette 71 is housed in the housing 73 as illustrated in
Operation of Air Purifying Unit 70
Now, the operation of the air purifying unit 70 will be described.
Firstly, when the fans 79 that are controlled by the controller 20 (see
The intaken air flows through the duct 72 (as indicated by the arrows D) as illustrated in
The purified air passes through a passage area that is narrowed by the narrowing portion 76 and then is ejected to the outside of the image forming apparatus 100 (see
After the air purifying unit 70 has been used for a predetermined period, the user replaces or cleans the filters 75 so that the air purifying unit 70 maintains its air purification performance. For example, the first filter 751 is cleaned once every month, and the second filter 752, the third filter 753, and the fourth filter 754 are replaced with new ones once every six months.
Now, the operation of the air purifying unit 70 when the filters 75 are replaced will be described.
Firstly, a user pulls out the cassette 71 that has been housed in the housing 73 as illustrated in
Then, the user opens the inner cover 77 (as indicated by the arrow C2) that has been disposed along the duct 72 of the pulled-out cassette 71 at the side portion of the duct (or that has been in the closed state) as illustrated in
The user inserts new filters 75 (or the filters 75 that have been pulled out and cleaned) into the inlet ports 721 of the duct 72 (as indicated by the arrow B1) and then closes the inner cover 77 (as indicated by the arrow C1). Thereafter, the user places the cassette 71 back in the housing 73 (as indicated by the arrow A1).
Operation of Guide Member 74
Referring now to
In the state illustrated in
In the case, for example, where the user does not completely insert the filters 75 into the duct 72 (where the filters 75 are only partly mounted or are not disposed at a completely mounted position), the filters 75 partly protrude from the duct 72, as described above. In this state, when the user places the cassette 71 back in the housing 73, the inner cover 77 is closed and the filters 75 are inserted into the duct 72. More specifically, as the user places the cassette 71 back in the housing 73, the guide member 74 and the inner cover 77 insert the filters 75 into the duct 72.
Now, the operation will be described more specifically.
Firstly, as illustrated in
As illustrated in
Thereafter, as the cassette 71 is further pushed into the housing 73 by the user as illustrated in
As illustrated in
With this operation, the entirety of the fourth filter 754 is inserted into the duct 72 by the guide member 74 and the inner cover 77. Similarly, the entireties of the third filter 753, the second filter 752, and the first filter 751 are inserted into the duct 72 by the guide member 74 and the inner cover 77.
In the exemplary embodiment, the guide member 74 and the inner cover 77 cooperatively insert the filters 75, which partly protrude from the duct 72, into the duct 72 as the cassette 71 is inserted into the housing 73 as described above.
In the exemplary embodiment, the filters 75 are allowed to be replaced only when the inner cover 77 is in the state of being capable of inserting the filters 75 into the duct 72.
On the other hand, in the exemplary embodiment, since the filters 75 are entirely inserted into the duct 72 at the same time as the cassette 71 is housed in the housing 73, the efficiency with which the filters 75 purifies the air is maintained.
As described above, in the exemplary embodiment, even the filters 75, which partly protrude from the duct 72, are entirely inserted into the duct 72 by the guide member 74 and the inner cover 77 by placing the cassette 71 in the housing 73.
In the exemplary embodiment, the guide member 74 pushes the filters 75 toward the duct 72 via the inner cover 77 that is disposed on the duct 72 so as to be openable and closable.
In contrast, in the exemplary embodiment, the filters 75 are pushed by the inner cover 77 that starts rotating after coming into contact with the guide member 74 as described above.
Position Up to which Filters 75 are Inserted
Referring now to
As illustrated in
An angle formed by the inner cover 77 and the direction in which the cassette 71 is inserted into the housing 73 (as indicated by the arrow A1) is defined as an angle α. When the inner cover 77 presses the fourth filter 754 at the angle α that is smaller than 45 degrees, the force component Fa that is directed in a direction of inserting the fourth filter 754 into the duct 72 (as indicated by the arrow B1) is larger than the force component Fb that is directed in a direction of pulling out the cassette 71 (as indicated by the arrow A2 of
Thus, when the inner cover 77 is positioned with respect to the fourth filter 754 such that the inner cover 77 presses the fourth filter 754 at the angle α that is smaller than 45 degrees, the inner cover 77 is capable of efficiently inserting the fourth filter 754 into the duct 72. More specifically, when the inner cover 77 is positioned with respect to the fourth filter 754 such that the inner cover 77 starts pressing the fourth filter 754 at the angle α that is smaller than 45 degrees, the inner cover 77 is capable of more securely inserting the fourth filter 754 into the duct 72.
As illustrated in
Modification
Referring now to
As illustrated in
An inner cover 777 has such dimensions as to cover all the inlet ports 721 formed in the upper surface of the duct 72. When the inner cover 777 is closed, the inner cover 777 covers the upper surface of the duct 72 in which the inlet ports 721 are formed, so that the air is less likely to flow into the duct 72 through the inlet ports 721. The inner cover 777 has a rotating shaft 770 at an end portion thereof on the rear side (far side of the plane of
In this modification, the filters 75 are capable of being inserted into the duct 72 (as indicated by the arrow G1) by the weight of themselves. In addition, the inner cover 777 is capable of pressing the filters 75 in the direction of inserting the filters 75 into the duct 72 by the weight of itself.
Referring now to
In the above-described exemplary embodiment, it is described that the guide member 74 includes the first contact surface 741, the second contact surface 742, and the third contact surface 743. However, the present invention is not limited thereto.
For example, as illustrated in
Alternatively, as illustrated in
The first pin 7411, the second pin 7412, and the third pin 7413 sequentially come into contact with the inner cover 77 as the cassette 71 (see
In the exemplary embodiment, it is described that the fans 79 are disposed on the rear side (far side of the plane of
In the exemplary embodiment, it is described that the air taken through the air vents 713 is caused to flow from the front (near side of the plane of
According to an exemplary embodiment of the present invention, an image forming apparatus includes an apparatus body, an image forming section that is disposed in the apparatus body and forms an image on a sheet, an air passage that is disposed in the apparatus body so as to be capable of being pulled out and has an interior through which air that is taken therein flows, an air purifying member that is disposed in the interior of the air passage so as to be capable of being pulled out and that purifies the air flowing through the interior of the air passage, and a mounting system that mounts the air purifying member, which has been pulled out from the air passage, on the air passage by an operation of placing the air passage that has been pulled out from the apparatus body back in the apparatus body. In the exemplary embodiment, the air purifying member is made less likely to be damaged when the air passage that has been pulled out is housed in the apparatus body.
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiment was chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2011-231641 | Oct 2011 | JP | national |
Number | Name | Date | Kind |
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7320524 | Lee et al. | Jan 2008 | B2 |
7466545 | Hung | Dec 2008 | B2 |
Number | Date | Country |
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2003345217 | Dec 2003 | JP |
2011-085615 | Apr 2011 | JP |
Number | Date | Country | |
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20130101311 A1 | Apr 2013 | US |