Exemplary embodiments of the present invention are described in detail below with reference to the accompanying drawings.
In
An RFID tag 6 is attached to the outer circumference of the rotating unit 3 of the toner bottle 1. The outer circumference of the rotating unit 3 is an outer surface of the rotating unit 3, and the RFID tag 6 can be attached to any position as long as it allows intermittent communication with an RFID reader/writer. For example, the position is not restricted to the center portion of the rotating unit 3 as depicted in
The toner bottle 1 has a common structure for each color, although the information stored in the RFID tag 6 is varied for each color. The reason is as follows. Since the RFID tag 6 is attached to the outer circumference of the rotating unit 3 of the toner bottle 1 and moves to the inside of the communicable range of the RFID reader/writer according to the rotation of the rotating unit 3, the position of the RFID tag 6 to be placed is not required to be changed for each position where the toner bottle 1 for each color is placed at the image forming apparatus, thereby allowing commonality in structure of the toner bottle 1. Because the toner bottles 1 have a common structure, one of the toner bottles 1 can be recycled by rewriting various information including color information stored in the RFID tab 6 by using the RFID writer. That is, any color of toner can be accommodated in the toner bottle not depending on for which color the toner bottle was before.
In
In the present embodiment, the toner bottles 1 are rotated when the readers/writers 72 and the tags 6 communicate with each other. That is, as shown in
The image forming unit 100 is provided at its center with an intermediate transfer belt 10, which is in the form of an endless belt. The intermediate transfer belt 10 is wound around three supporting rollers 14, 15, and 16, has a front surface side in contact with an intermediate-transfer-belt cleaning roller 17, and rotates in a clockwise direction in
Above the tandem-type color image forming unit 20, an optical writing device 21 that performs optical writing on each photosensitive drum 40 through optical scanning is provided. On the other hand, a secondary transfer device 22 is arranged on a side opposite to the tandem-type color image forming unit 20 across the intermediate transfer belt 10. The secondary transfer device 22 has a configuration such that a secondary transfer belt 24, which is an endless belt, is wound around two rollers 23, guiding a transfer sheet conveyed from the paper-feeding unit 200 side to a nip between the secondary transfer belt 24 and a driven roller 16 to transfer the full-color image on the intermediate transfer belt 10 onto the transfer sheet.
A fixing device 25 that fixes the transfer image on the transfer sheet is provided after the secondary transfer device 22. The fixing device 25 includes a fixing belt 26 and a pressure roller 27, heating and pressuring the transfer sheet while the transfer sheet passes through a space therebetween, thereby fixing the toner image onto the transfer sheet. The secondary transfer device 22 also includes a sheet conveying function of conveying to the fixing device 25 the transfer sheet after transfer. Here, needless to say, other types of components may be used as the secondary transfer device 22 and the fixing device 25. Also in the present embodiment, a reverse paper-feeding device 28 is provided below the secondary transfer device 22 and the fixing device 25 to reverse the transfer sheet for recording images on both sides of the transfer sheet for supply again to the tandem-type color image forming unit 20.
When a copy is made by using this color copier, a document is set on a document table 30 of the automatic document feeding unit 400, or a thick plate of the automatic document feeding unit 400 is opened for allowing a document to be set on a contact glass 32 of the document reading unit 300 and is then closed for pressing the document, and then a start switch on an operation panel 500 is pressed. With this, after the document is conveyed to move onto the contact glass 32 when the document is set at the automatic document feeding unit 400 or immediately after the switch is pressed when the document is set on the contact glass 32, the document reading unit 300 is driven to cause a first running member 33 and a second running member 34 to run. Then, at the first running member 33, light is emitted from a light source, and reflected light from the document surface is further reflected on the second running member 34 side, and then the reflected light is reflected by a mirror of the second running member 34 to be guided to an image-forming lens 35. At the image-forming lens 35, the incident reflected light from the document is used to form an image on an image-forming plane of a reading sensor 36, and the image read by the reading sensor 36 is subjected to optical-electrical conversion to obtain image data.
Also, when the start switch (not shown) is pressed, the three supporting rollers 14, 15, and 16 rotate for rotational conveyance of the intermediate transfer belt 10. Simultaneously, in individual image-forming stations 18, each photosensitive drum 40 rotates to form a single-color image of a relevant one of Y, C, M, or K on the photosensitive drum. Then, with the conveyance of the intermediate transfer belt 10, these single-color images are sequentially transferred to form a composite color image on the intermediate transfer belt 10.
On the other hand, when the start switch is pressed, one of paper-feeding rollers 42 in the paper-feeding unit 200 is selected for rotation. Transfer sheet are let out from one of paper-feeding cassettes 44 multiply provided in a paper-feeding unit 43, separated one by one at separation roller 45, guided by conveyor rollers 47 via a paper-feeding path 46 to a paper-feeding path 48 in the image forming unit 100, and then stopped by being struck at a registration roller 49. Alternatively, a transfer sheet is fed from a manual paper-feeding tray 51 through a paper-feeding roller 50, a separation roller 52, and a manual paper-feeding path 53, and is then stopped by being struck at the registration roller 49. Then, in timing with the composition color image on the intermediate transfer belt 10, the transfer sheet is sent from the registration roller 49 to a nip between the intermediate transfer belt 10 and the secondary transfer device 22, thereby transferring the image as explained above. After fixing in a manner as explained above, the transfer sheet with the image transferred thereon is delivered from delivery rollers 56 onto a paper delivery tray 57. A switching nail 55 performs switching between a paper delivery side and the reverse paper-feeding device 28. On the other hand, as for the intermediate transfer belt 10 after image transfer, residual toner left on the intermediate transfer belt 10 is removed by the intermediate-transfer-belt cleaning roller 17 after image transfer for preparation to image formation again by the tandem-type color image forming unit 20.
With the rotating unit 3 of each toner bottle 1 being rotated in this manner, information is intermittently sent from the RFID tag 6 to the RFID reader/writer 72. For example, compared with the image forming apparatus configured in a manner such that the RFID tag and the RFID reader/writer are fixed and the distance between the RFID tag and the RFID reader/writer is always within a communication distance allowing information to be always obtained, the timing of obtaining information is not required to be controlled at the RFID reader/writer side. This simplifies control of the RFID reader/writer. Also in the present embodiment, the rotating unit 3 is rotated in reverse to obtain information from the RFID tag 6. Therefore, at the time of obtaining information, toner is not conveyed, thereby preventing wasteful toner supply. Here, in place of reverse rotation of the rotating unit 3, information may be obtained from the RFID tag 6 during forward rotation.
If the toner bottles 1 are inserted into the image forming apparatus so as to correctly place each position where the RFID tag 6 is attached in one direction (for example, when the toner bottles 1 are inserted so that a longitudinal direction thereof matches a horizontal direction, if all toner bottles 1 are inserted so that the RFID tags 6 are positioned downward in a vertical direction), timings of receiving information from the RFID tags 6 differ from each other, and timings of receiving information from adjacent toner bottles 1 are not the same.
In the block diagram depicted in
If the color information has matched at the determination at step S1203, the information in the tag 6Y and the color information are transmitted and received (step S1204) to see if the color information has matched (step S1205). If the color information has matched, the procedure returns to step S1201 to repeat the next process. If the color information has not matched, an alert sound is produced and an alert is further displayed on the operating unit 88 (steps S1206 and S1207), and the process control returns to step S1201. For another set of adjacent toner bottles 1C and 1M, a process similar to that from steps S1201 to S1207 is performed, thereby checking whether the color information has matched.
If the color information has not matched in the flowchart of
In this wrong-set determination, at the time of starting RFID communication, it is first determined from the reader/writer unit 86 whether RFID communication is to be performed (step S1401). Next, a color desired for RFID communication is selected. Here, K and Y are exemplarily depicted, and therefore either K or Y is selected (step S1402). It is assumed herein that K is selected and communication with the toner bottle 1K for K is desired, only the toner bottle 1K is rotated in reverse (step S1403), and the other bottles are not rotated. Next, the tag 6K attached to the rotating unit 3 of the toner bottle 1K is accessed (step S1404) and, if accessed successfully, it is checked whether access has been successfully made successively T times (step S1405). If access has been successfully made successively T times, it is assumed that the toner bottle has been wrongly set (step S1409), and an alert sound is produced from the sound output unit 87 (step S1410), and an alert is further displayed on the operating unit 88 (step S1411). Here, “T” for T times is the number of times arbitrarily set and, for example, is set at four to five times and more. Also, “access has been successfully made successively T times” means that information has been received from the toner bottle 1 that is not rotating. That is, the toner bottles 1 are mechanically and physically identical to each other irrespectively of color, and only the information stored in the tags 6 is different. Since communication with tags 6 of two toner bottles 1 is made by a single reader/writer 72, if the toner bottles 1 of colors on both sides of the single reader/writer 72 change their places, the information read by the reader/writer 72 is the same, and therefore the color of the ink bottles 1 cannot be determined by the RFID reader/writer unit 86. On the other hand, at the time of communication, only one of the four toner bottles is rotated. Therefore, at the time of communication with the tag 6 of the target toner bottle 1, T-time accesses indicate that the target toner bottle 1 is not rotated. If the target toner bottle is set at the correction position, the position of the tag 6 is supposed to be changed with rotation, and therefore the possibility of plural successive accesses is very low. Thus, if access has been made successively T times between the target toner bottle 1 and the tag 6, it is assumed in the present embodiment that the target toner bottle 1 has been wrongly set.
On the other hand, similarly, when communication with Y is selected at step S1402, only the toner bottle 1Y is rotated (step S1406), and the other bottles are not rotated. Next, the tag 6Y attached to the rotating unit 3 of the toner bottle 1Y is accessed to check whether access is successfully made (step S1407). If access has been successfully made successively T times (step S1408), it is assumed that the target toner bottle has been wrongly set (step S1409), an alert sound is produced from the sound output unit 87 (step S1410), and an alert is further displayed on the operating unit 88 (step S1411).
In
On the other hand, similarly, when Y is the color desired for RFID communication, the tag 6Y is accessed (step S1507), and if the tag 6Y has been accessed M times (step S1508), the tag 6K is then accessed (step S1509). The tag 6K is accessed until N-time access is established (step S1510).
After M-time access between the reader/writer 72KY and the tag 6K (step S1603), the tag 6Y is then accessed (step S1604). If communication with the tag 6Y is established, it is further determined whether the tag 6Y has been accessed N times (step S1605). If communication with the tag 6Y and the reader/writer 72KY fails successively J times (step S1608), it is determined that the toner bottle 1Y has not been set (step S1609). Then, an alert sound is produced from the sound output unit 87 (step S1610), an alert is further displayed on the operating unit 88 (step S1611). On the other hand, if it is determined at step S1605 that the tag 6K has been accessed N times, the procedure returns to step S1601 similarly at the time of starting communication, repeating the subsequent processes.
In the explanation above, toner bottles for electrophotographic system are taken as an example of rotating members. However, the rotating member can be applied to other exchangeable units, such as photosensitive members, and ink bottles of an ink-jet type. The RFID tag is attached to a rotatable object whose life is necessary to be managed, such as a toner bottle or a photosensitive member.
Here, in the embodiments, the case has been explained in which the RFID reader/writer is applied. In place of the RFID reader/writer, an RFID reader can be applied to receive information stored in the RFID tag, such as color information, thereby performing the process explained above.
The case has been explained in which the RFID tag 6 is attached to the rotating unit 3 of the toner bottle 1 in an irremovable manner. Alternatively, the RFID tag 6 may be removable and, at the time of recycling, after cleaning with the RFID tag 6 being removed, an RFID tag 6 having stored therein information corresponding to toner for accommodation is attached. With this, a recycling operation can be facilitated, thereby improving recycling efficiency.
Furthermore, the present invention is not restricted to be applied to the image forming apparatus, and can be applied to an apparatus in which an RFID tag is placed on a removable rotating member and it is required to detect an error in set position based on information received from the RFID tag. For example, the present invention can be applied to a case such that an RFID tag is placed on a rotating member for use in an automobile.
According to an embodiment of the present invention, the non-contact communication storage medium (RFID tag) is placed on the outer circumference of the rotating member. With this, the RFID tag moves to the inside of a communicable range of the receiving unit (RFID reader) according to the rotation of the rotating member. This allows the single RFID reader to receive information from the RFID tags, thereby reducing the number of RFID readers to be placed. Also, with the RFID tag being placed on the outer circumference of the rotating member, each RFID tag moves according to the rotation of the rotating member to allow communication with RFID reader. Therefore, the positions of the RFID tags placed on the image forming apparatus of the rotating member are not required to be varied, thereby allowing a common structure of the rotating member.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2006-224285 | Aug 2006 | JP | national |
2007-176981 | Jul 2007 | JP | national |