Patent Application
20200122481
The entire disclosure of Japanese patent Application No. 2018-196710, filed on Oct. 18, 2018, is incorporated herein by reference in its entirety.
The present disclosure relates to an image forming apparatus, and more particularly to derivation of a basis weight of a recording material in the image forming apparatus.
Image forming apparatuses perform printing on various recording materials including plain paper and the like. The image forming apparatuses are each configured to receive settings of printing conditions including the types of the recording materials according to the user's operation through an operation panel or the like. Different types of the recording materials require different optimum temperatures of a fuser to fuse toner images to the recording materials. In a case where the type of a recording material set as a printing condition is different from the type of a recording material used for printing, the fuser does not have an optimum temperature for the type of the recording material used for printing. When the temperature of the fuser does not reach the optimum temperature, the image forming apparatus cannot sufficiently fuse a toner image to the recording material, and the recording material may have reduced image quality or the like.
In contrast, for example, JP 2014-25864 A discloses a technology in which “a recording medium discrimination device includes a light emission/reception unit 10 and a recording medium discrimination unit 20. The light emission/reception unit 10 includes a case 11 that internally passes a recording medium M, a light emitter 12 provided in the case 11, and a light receiver including a direct reflection light sensor 13, a scattered/reflected light sensor 14, a direct transmission light sensor 15, and a scattered/transmitted light sensor 16. The light emitter 12 causes incident light L1 and L2 having two different wavelengths to be incident on a surface of the recording medium M at a predetermined incident angle θ to discriminate a type of the recording medium M on the basis of detection values obtained based on different wavelengths from the direct reflection light sensor 13, the scattered/reflected light sensor 14, the direct transmission light sensor 15, and the scattered/transmitted light sensor 16” (see Abstract).
Furthermore, for example, JP 2005-315856 A discloses a technology in which “a light emitter (LED 12) emits ultraviolet light and other light having a wavelength longer than that of the ultraviolet light to a surface of a recording medium P, light reflected from the surface of the recording medium P is received by a light receiver (direct reflection light sensor 13 and scattered/reflected light sensor 14), and the light receiver outputs a signal according to an amount of the light received. An identification unit (signal processor 31) identifies a type of the recording medium P according to a signal output from the light receiver upon emission of ultraviolet light to the recording medium and a signal output from the light receiver upon emission of the other light to the recording medium” (see “Abstract”).
Incidentally, the image forming apparatus derives a basis weight (g/m2) as a value indicating a characteristic of a recording material S used to set a printing condition. More specifically, the image forming apparatus detects, by using an optical sensor, an amount of transmission light obtained when emission light emitted to a paper feed path for feeding the recording material is transmitted through the recording material. The emission light has a wavelength and is emitted from a light source provided in the vicinity of the paper feed path. The image forming apparatus derives the basis weight of the recording material from a transmittance obtained on the basis of the detected amount of transmission light. The image forming apparatus sets the printing conditions for the recording material according to the derived basis weight. The basis weight is a value indicating the weight per unit area of the recording material. The image forming apparatus derives the basis weight corresponding to the transmittance, for example, by using a determination criterion in which a transmittance and a basis weight are associated with each other. When the recording materials have the same type, the basis weights calculated by using the determination criterion has the same value. However, when a different component is included in a recording material, even the recording material having the same type (e.g., plain paper) may have a different transmittance due to at least one of the type of the component and the amount of the component. When the transmittance is different, a basis weight derived on the basis of the determination criterion is also different, and the image forming apparatus cannot derive an accurate basis weight of the recording material and may not set printing conditions suitable for the type of the recording material. Therefore, it is required to derive an accurate basis weight of the recording material.
The present disclosure has been made in view of such actual situation and provides a technology for deriving an accurate basis weight of a recording material.
To achieve the abovementioned object, according to an aspect of the present invention, an image forming apparatus reflecting one aspect of the present invention comprises a first light source that emits first emission light having a first wavelength toward a paper feed path for transporting a recording material in the image forming apparatus, a second light source that emits, toward the paper feed path, second emission light having a second wavelength different in length from the first wavelength, an optical sensor that detects an amount of the first emission light and an amount of the second emission light, an amount of first transmission light obtained when the first emission light is transmitted through the recording material, and an amount of second transmission light obtained when the second emission light is transmitted through the recording material, a storage that stores a plurality of determination criteria each representing a correspondence of a transmittance calculated from an amount of emission light and an amount of transmission light with a basis weight indicating a weight per unit area of the recording material, and a hardware processor that controls operation of the image forming apparatus, wherein the first wavelength and the second wavelength have a wavelength having a high correlation between the transmittance and the basis weight, compared with those at other wavelengths, and the hardware processor calculates a first transmittance from the amount of the first emission light and the amount of the first transmission light, calculates a second transmittance from the amount of the second emission light and the amount of the second transmission light, derives a first basis weight corresponding to the first transmittance by using a first determination criterion at the first wavelength, derives a second basis weight corresponding to the second transmittance by using a second determination criterion at the second wavelength, and derives a first average basis weight obtained by averaging the first basis weight and the second basis weight.
The objects, advantages, aspects, and features provided by one or more embodiments of the invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given by way of illustration only, and thus are not intended as a definition of the limits of the present invention:
Hereinafter, one or more embodiments of the present invention will be described with reference to the drawings. However, the scope of the invention is not limited to the disclosed embodiments. In the following description, the same components are denoted by the same reference numerals. The same components have the same names and functions. Therefore, detailed description thereof will not be repeated.
The image forming apparatus 100 includes a scanner 20 as an image reader and a printer 25 as an image printer. The scanner 20 includes a cover 21, a platen 22, a paper tray 23, and an auto document feeder (ADF) 24. The cover 21 has one end which is fixed to the platen 22. The cover 21 is configured to be openable and closable with the one end as a fulcrum.
The printer 25 includes storage units 60A to 60D that stores recording materials S, a plurality of paper feed rollers 61 that feeds a recording material S, a plurality of transport rollers 62 that transports the recording material S, a plurality of sensors 63, a timing sensor 87, a timing roller 88, a switching claw 89, and a reverse roller 65.
The primer 25 includes a light amount detector 90 that detects an amount of transmission light transmitted through the recording material S, a control device 101 that controls the operation of the image forming apparatus 100, an image forming unit 70 that forms a toner image and transfer the toner image to the recording material S, and a fuser 50 that fuses the transferred image to the recording material S.
Each of the storage units 60A to 60D has a cassette that sets the recording materials S therein. Hereinafter, the storage units 60A to 60D will be collectively referred to as a storage unit 60. The storage unit 60 is configured to be removable from the image forming apparatus 100. The user can remove the storage unit 60 from the image forming apparatus 100 to set the recording materials S in the storage unit 60. The type of the recording material S to be stored includes, for example, plain paper, coated paper, and the like. The plain paper is, for example, paper made from pulp but is not limited thereto. The plain paper has a surface which is not processed. On the other hand, the coated paper is, for example, paper having a surface which is coated with a coating material but is not limited thereto. The coated paper is used for a catalog or the like. Note that the recording material S be set is not limited to the above-described type and may be another type.
The paper feed rollers 61 are connected to a motor (not illustrated) via a paper feed clutch (not illustrated). The motor is controlled by the control device 101. The control device 101 drives the motor in response to receiving a print instruction from the user. The motor rotates the paper feed rollers 61 via the paper feed clutch. The recording materials S are fed one by one from the storage unit 60 to a paper feed path 41 by the rotation of the paper feed roller 61.
The plurality of transport rollers 62 is provided in the paper feed path 41. The transport rollers 62 are connected to a motor (not illustrated). The transport rollers 62 are rotated by driving the motor by the control device 101. The rotation of the transport rollers 62 transports the recording material S to the light amount detector 90 through the paper feed path 41 positioned in the vicinity of the timing sensor 87. The recording material S having been transported to the light amount detector 90 is transported to the timing roller 88 through the paper feed path 41.
A manual paper feed tray 64 is a tray into which the recording material S for manual feeding is set. The user can set, in the manual paper feed tray 64, the recording material S of non-standard size having a shape other than a rectangular shape, in addition to the recording material S of standard size having the rectangular shape or the like.
When the timing sensor 87 detects the recording material S, the control device 101 adjusts the rotational speed of the timing roller 88 so that the toner image is transferred to a predetermined position of the recording material S. The toner image is formed by the image forming unit 70. More specifically, the control device 101 adjusts timing at which the recording material S is transported from the timing roller 88 to the image forming unit 70. The adjustment of the timing by the control device 101 transfers the toner image to an appropriate position of the recording material S.
The recording material S to which the toner image has been transferred is transported to the fuser 50. The fuser 50 includes a pressure roller 51, an endless fusing belt 52, a heat roller 53, and a heater 54. The pressure roller 51 presses the recording material S passing through between the pressure roller 51 and the fusing belt 52. The fusing belt 52 is positioned around the heat roller 53, and the heat of the heat roller 53 fuses the toner image to the recording material S.
The heat roller 53 includes the heater 54. The control device 101 sets the temperature of the heater 54 to a temperature according to the type of the recording material S. For example, in a case where the type of the recording material S is coated paper, the control device 101 raises the temperature of the heater 54 as compared with a case where the type of the recording material S is plain paper. The image forming apparatus 100 accurately fuses the toner image even though the recording material S is different in type.
The control device 101 may set the rotational speed of the heat roller 53 according to the type of the recording material S. For example, in a case where the type of the recording material S is coated paper, the control device 101 reduces the rotational speed of the heat roller 53 as compared with a case where the type of the recording material S is plain paper. Even when a coating material is applied to a surface of the recording material S to which the toner image is to be fused, a time until the recording material S passes through the fuser 50 is increased, and thus, the image forming apparatus 100 accurately fuses the toner image to the surface of the recording material S.
When receiving an instruction for printing on a single side, the control device 101 discharges the recording material S to which the toner image is fused to the tray 48. When receiving an instruction for instruction for printing on both sides, the control device 101 drives the switching claw 89 to transport the recording material S to which the toner image is fused to the reverse roller 65. The recording material S is transported from the reverse roller 65 to the transport rollers 62 and passes through the image forming unit 70 again. A toner image is fused to a surface of the recording material S opposite to the surface to which the toner image has been fused, and the recording material S to which the toner images are fused on both sides is discharged to the tray 48.
The light amount detector 90 calculates a transmittance of the recording material S which is used to derive the basis weight of the recording material S. The basis weight (g/m2) is a value indicating the weight per unit area of the recording material S. The light amount detector 90 includes a light source 91 and an optical sensor 92. The light source 91 emits emission light having a wavelength. As the light source 91, for example, a light emitting diode (LED) or a laser can be used. As the optical sensor 92, for example, a photodiode or a charge coupled device (CCD) can be used. The optical sensor 92 receives the emission light emitted from the light source 91 to detect an amount of the emission light. The optical sensor 92 also detects an amount of transmission light obtained When emission light emitted from the light source 91 is transmitted through the recording material S.
The control device 101 calculates the transmittance from the amount of emission light and the amount of transmission light which are detected by the optical sensor 92. More specifically, the control device 101 calculates the transmittance by dividing the amount of transmission light by the amount of emission light.
[Hardware Configuration of Image Forming Apparatus 100]
The control device 101 includes, for example, at least one integrated circuit. The integrated circuit includes, for example, at least one central processing unit (CPU), at least one application specific integrated circuit (ASIC), at least one field programmable gate array (FPGA), or a combination thereof. The control device 101 executes various programs, such as a control program 122 according to the present embodiment to control the operation of the image forming apparatus 100. The control device 101 reads the control program 122 from the storage 120 to the RAM 103 on the basis of reception of an instruction to execute the control program 122. The RAM 103 functions as a working memory and temporarily stores various data required for execution of the control program 122. In response to execution of the control program 122, the control device 101 controls, on the basis of a printing condition, the scanner 20 functioning as the image reader and the printer 25 functioning as the image printer to perform print on the recording material S.
An antenna (not illustrated) or the like is connected to the communication interface 104. The image forming apparatus 100 transmits and receives data with an external communication device via the antenna. The external communication device includes, for example, a mobile communication terminal, such as a smartphone, a, server, or the like. The image forming apparatus 100 may be configured to download the control program 122 from the server via the antenna.
The operation panel 130 includes, for example, a display and an input interface, such as a touch panel. The display and the touch panel are overlaid on each other. The operation panel 130 receives setting of a printing condition including the type of the recording material S according to the user's operation.
The storage 120 includes, for example, any of a hard disk, a solid state drive (SSD), and another storage. The storage 120 may be built in or externally provided. The storage 120 is capable of storing the control program 122, a plurality of determination criteria 124, and a basis weight threshold 126. A storage location of the control program 122, the plurality of determination criteria 124, and the basis weight threshold 126 is not limited to the storage 120 and may be a storage area (e.g., cache etc.) of the control device 101 or may be the ROM 102, the RAM 103, an external device (e.g., server), or the like.
[Detection of Amount of Emission Light and Amount of Transmission Light Performed by Light Amount Detector 90]
Detection of the amount of emission light and the amount of transmission light performed by the light amount detector 90 will be described with reference to
In the guide 40, the paper feed path 41 through which the recording material S passes is formed. The recording material S is transported, for example, in the paper feed path 41 in a transport direction 400. The guide 40 is partially open in the transport direction 400. The partial opening enables the optical sensor 92 to reliably receive emission light from the light source 91 toward the paper feed path 41.
While the recording, material S is not transported (when the emission light does not pass through the recording material S), the control device 101 outputs an instruction signal instructing the light source 91 to emit light and acquires an amount of light emitted, from the light source 91. More specifically, immediately before the optical sensor 92 detects an amount of first transmission light, which is described later, the control device 101 controls emission timing at which the first emission light 901a is emitted from the first light source 91a so that an amount of the first emission light 901a is detected by the optical sensor 92. The optical sensor 92 having been received the first emission light 901a outputs the amount of the first emission light 901a to the control device 101.
Furthermore, immediately before the optical sensor 92 detects an amount of second transmission light, which is described later, the control device 101 controls emission timing at which the second emission light 901b is emitted from the second light source 91b so that an amount of the second emission light 901b is detected by the optical sensor 92. The optical sensor 92 having been received the second emission light 901b outputs the amount of the second emission light 901b to the control device 101. The image forming apparatus 100 acquires the amount of emission light immediately before the detection of the amount of transmission light, and thus, even when the amount of emission light emitted from the light source 91 changes with time, the amount of emission light which is used to derive the basis weight of the recording material S is accurately detected.
The timing at which the first light source 91a emits the first emission light 901a is different from the timing at which the second light source 91b emits the second emission light 901b. For example, firstly, the first light source 91a emits the first emission light 901a, and alter a predetermined time (e.g., 10 msec), the second light source 91b emits the second emission light 901b.
The first light source 91a may emit the first emission light 901a multiple times (e.g., five times) to one recording material S. The second light source 91b may emit the second emission light 901b multiple times (e.g., five times) to one recording material S. Each time the first emission light 901a and the second emission light 901b are emitted, the recording material S is transported at a predetermined speed in the paper feed path 41. The control device 101 acquires the amount of the first transmission light at each of different pails of the one recording material S. Furthermore, the control device 101 acquires the amount of second transmission light at each of different parts of the one recording material S. The control device 101 calculates a first transmittance at each of the different parts and a second transmittance at each of the different parts. Then, the control device 101 calculates an average first transmittance by arithmetic mean of the first transmittances and an average second transmittance by arithmetic mean of the second transmittances. Even when there is a difference between the transmittances at different parts of the one recording material S, the image forming apparatus 100 can calculate the transmittance with a reduced difference.
Next, while the recording material S is transported, the control device 101 controls emission timing at which the second emission light 901b is emitted from the second light source 91b so that the second emission light 901b is emitted toward the paper feed path 41. The optical sensor 92 receives second transmission light obtained according to the transmission afire second emission light 901b through the recording material S and detects an amount of the second transmission light. The optical sensor 92 outputs the amount of the second transmission light to the control device 101.
The control device 101 acquires an amount of the first emission light 901a and an amount of the first transmission light and calculates a first transmittance therefrom. More specifically, the control device 101 calculates the first transmittance by dividing the amount of the first transmission light by the amount of the first emission light 901a. The control device 101 acquires an amount of the second emission light 901b and an amount of the second transmission light and calculates a second transmittance therefrom. More specifically, the control device 101 calculates the second transmittance by dividing the amount of the second transmission light by the amount of the second emission light 901b. The control device 101 determines the type of the recording material S on the basis of the calculated first transmittance and second transmittance. The determination of the type of the recording material S will be described later.
[Function Performed by Control Device 101]
The optical sensor 92 receives the first emission light 901a and the second emission light 901b, detects amounts of the first emission light 901a and the second emission light 901b, and outputs the detected amounts of the first emission light 901a and the second emission light 901b to the control device 101. When the recording material S is transported, the optical sensor 92 receives first transmission light obtained according to the transmission of the first emission light 901a through the recording material S, and second transmission light obtained according to the transmission of the second emission light 901b through the recording material S, detects an amount of first transmission light and an amount of the second transmission light, and outputs the amounts of the first transmission light and the second transmission light to the control device 101.
The control device 101 as a transmittance calculation unit 112 calculates transmittances on the basis of the amounts of the emission light and the amounts of the transmission light. The transmittance calculation unit 112 calculates a first transmittance by dividing the, amount of the first transmission light by the amount of the first emission light 901a. The transmittance calculation unit 112 calculates a second transmittance by dividing the amount of the second transmission light by the amount of the second emission light 901b.
The control device 101 as a type determination unit 114 determines a type of the recording material S on the basis of the calculated first transmittance and second transmittance. More specifically, the type determination unit 114 uses the first transmittance and the second transmittance, predetermined determination criteria of the plurality of determination criteria 124 stored in the storage 120, and the basis weight threshold 126 to determine the type of the recording material S. Details of the process for determining the type of the recording material S will be described later.
The control device 101 as a basis weight derivation unit 116 derives a basis weight according to a determination criterion based on the determined type of the recording material S. Details of the process for deriving the basis weight will be described later.
The control device 101 as a temperature control unit 118 controls the temperature of the fuser 50 on the basis of the derived basis weight. The temperature control unit 118 outputs a temperature to the fuser 50 on the basis of the basis weight of the recording material S. For example, when the basis weight is larger than a reference basis weight, the temperature control unit 118 outputs a temperature higher than a temperature currently set. Thus, the temperature of the heater 54 rises, the temperature of the fusing belt 52 also rises, and a toner image is further readily fused to the recording material S. Note that the control device 101 may change a transport speed at which the recording material S is transported in the fuser 50, on the basis of the basis weight of the recording material S.
[Determination Criteria]
The determination criteria will be described, with reference to
In
In the experiment, a plurality of indices of plain paper and a plurality of indices of coated paper are calculated. On the basis of these indices, for example, an approximate line using a least squares method is derived by a control unit (not illustrated) provided in a personal computer (PC) used for the experiment. More specifically, a determination criterion 611 (one-dot chain line) for plain paper and a determination criterion 612 (solid line) for coated paper are derived. The plurality of determination criteria 124 including the determination criteria 611 and 612 are stored in the storage 120.
In the experiment, a plurality of indices of plain paper and a plurality of indices of coated paper are calculated. On the basis of these indices, for example, an approximate line using a least squares method is derived by a control unit provided in a PC used for the experiment. More specifically, a determination criterion 711 (one-dot chain line) for plain paper and a determination criterion 712 (solid line) for coated paper are derived. The storage 120 is configured to store the plurality of determination criteria 124 including the determination criteria 711 and 712.
The storage 120 may store the determination criteria represented by the approximate lines as a table or may store mathematical formulas corresponding to the approximate lines. For example, the determination criteria. 611 and 612 are represented by the following formula (1) where a basis weight is y1.
y1=exp(b1×Log(x1)+b2) (1)
In formula (1), x1 is the first transmittance, and b1 and b2 are constants. The first transmittance used in formula (1) is a value obtained by dividing the transmittance by 100 (e.g., when the transmittance is 25%, 25/100=0.25). The control device 101 reads formula (1) stored in the storage 120 and substitutes the transmittance into formula (1) to derive the basis weight. Note that changing at least one of the constants b1 and b2 generates a formula corresponding to any of the determination criterion 611 and the determination criterion 612.
For example, the determination criteria 711 and 712 are represented by the following formula (2) where a basis weight is y2.
y2=exp(a1×Log(x2)2+a2×Log(x2)+a3) (2)
In formula (2), x2 is the second transmittance, and a1, a2, and a3 are constants. The second transmittance used in formula (2) is a value obtained by dividing the transmittance by 100 (e.g., when the transmittance is 30%, 30/100=0.3). The control device 101 reads formula (2) stored in the storage 120 and substitutes the transmittance into formula (2) to derive the basis weight. Note that changing at least one of the constants a1, a2, and a3 generates a formula corresponding to any of the determination criterion 711 and the determination criterion 712.
The reason why the first wavelength and the second wavelength are used to calculate the transmittances is because these wavelengths have smaller variations in the indices forming the approximate lines in the determination criteria than other wavelengths. More specifically, a large number of the indices indicating the relationships between nominal basis weight and transmittance at the first wavelength and the second wavelength are located at a position on or closer to the approximate lines, compared with indices indicating relationships between nominal basis weight and transmittance at other wavelengths. The transmittances and the basis weights at the first wavelength and the second wavelength have a higher correlation, compared with those at the other wavelengths. Therefore, the first emission light 901a having a first wavelength and the second emission light 901b having a second wavelength are used to calculate the transmittances for deriving the basis weight.
The reason why the correlation differs depending on the wavelength is that even if the recording materials S have the same type, components constituting the recording materials S are different. The recording materials S of the same type have a similar nominal basis weight, but when the recording materials S have different components, different transmittances may be detected upon emission of emission light to the recording materials S. The recording material S contains, for example, at least one of calcium carbonate, kaolin, talc, satin white, and the like In a case where any of these components are included in the recording material S, dispersion of an index based on the first emission light 901a having a first wavelength and an index based on the second emission light 901b having a second wavelength from the respective approximate lines decreases, and dispersion of indices based on emission light having other wavelengths from the approximate lines increases.
The image firming apparatus 100 calculates a transmittance by using emission light having a wavelength which has a high correlation between transmittance and nominal basis weight compared with the other wavelength and derives a basis weight corresponding to the transmittance, enabling derivation of accurate basis weight. Note that, even when a basis weight is derived by using the emission light having a wavelength which has a high correlation between transmittance and nominal basis weight, a difference between the derived basis weight and the nominal basis weight may considerably increase depending on the components of the recording material S. Therefore, emission light (e.g., the first emission light 901a having a first wavelength and the second emission light 901b having a second wavelength) having wavelengths which have a high correlation between transmittance and nominal basis weight is used to derive basis weights, and on the basis of the respective basis weights, a basis weight having a small difference from the nominal basis weight is derived. Details of the process for deriving the basis weight having a small difference from the nominal basis weight will be described later.
[Determination of Type of Recording Material S by Using Basis Weight Threshold 126]
With reference to
In
The reason why an index of coated paper is larger than an index of plain paper in basis weight difference is that a basis weight corresponding to the first transmittance and a basis weight corresponding to the second transmittance are derived by using predetermined determination criteria (e.g., determination criteria for plain paper).
More specifically, the reason why the index of the coated paper is larger than the index of the plain paper in basis weight difference is as follows. Firstly, in a case where the recording material S is plain paper, it is assumed that whichever of the determination criterion 611 and the determination criterion 711 is used as the determination criterion for plain paper, substantially the same basis weight is derived. Furthermore, in a case where the recording material S is coated paper, it is assumed that whichever of the determination criterion 612 and the determination criterion 712 is used as the determination criteria for coated paper, substantially the same basis weight is derived.
Next, when a basis weight corresponding to a transmittance of the recording material S is derived by using the determination criterion 711 for plain paper, a difference in basis weight is relatively small, compared with when a basis weight corresponding to the same transmittance is derived by using the determination criterion 712 for coated paper. As an example of the relatively small difference in basis weight,
According to the above assumption, when basis weights are derived by using the determination criterion 611 and the determination criterion 711 for plain paper, in a case where the recording material S employs plain paper, the basis weights derived according to the respective determination criteria have substantially the same value. In contrast, when the recording material S employs coated paper, the basis weight derived by using the determination criterion 611 for plain paper is smaller than the actual basis weight of the recording material S (a basis weight derived by using the determination criterion 612 for coated paper). The basis weight derived by using the determination criterion 711 for plain paper is substantially the same as the actual basis weight (a basis weight derived by using the determination criterion 712 for coated paper). Therefore, when the recording material S uses coated paper, a value obtained by subtracting the basis weight derived by using the determination criterion 711 from the basis weight derived by using the determination criterion 611 is smaller than a value obtained by subtracting the second basis weight derived by using the determination criterion 711 from the basis weight derived by using the determination criterion 611 when the recording material uses plain paper.
The type determination unit 114 derives the first basis weight and the second basis weight on the basis of the first transmittance and the second transmittance and the determination criteria 611 and 711 for plain paper, and when a value obtained by subtracting the second basis weight from the first basis weight is the value of the basis weight threshold 126 or more, the type determination unit 114 determines that the type of the recording material S is plain paper. Furthermore, when the value obtained by subtracting the second basis weight from the first basis weight is less than the value of the basis weight threshold 126, the control device 101 determines that the type of the recording material S is coated paper. The image forming apparatus 100 can accurately determine the type of the recording material S on the basis of a difference in basis weight.
[Derivation of Basis Weight of Recording Material S]
Referring back to
As illustrated in
More specifically, the brand A has a first basis weight difference and second basis weight difference of approximately 10 g/m2, and an average basis weight difference of approximately 10 g/m2 which is also substantially the same as the respective basis weight differences. In the brand A, a difference between the first basis weight and the nominal basis weight has a value substantially the same as that of a difference between the second basis weight and the nominal basis weight, and differences between the basis weights and the nominal basis weight are small. The brand B has a first basis weight difference and second basis weight difference of approximately −3 g/m2 and an average basis weight difference of approximately −3 g/m2 which is also substantially the same as the respective basis weight differences. In the brand B, a difference between the first basis weight and the nominal basis weight has a value substantially the same as that of a difference between the second basis weight and the nominal basis weight, and differences between the basis weights and the nominal basis weight are small. In contrast, the brand C has a first basis weight difference of approximately 10 g/m2, a second basis weight difference of approximately −8 g/m2, and an average basis weight difference of approximately 1 g/m2. Furthermore, the brand D has a first basis weight difference of approximately 5 g/m2, a second basis weight difference of approximately −15 g/m2, and an average basis weight difference of approximately −5 g/m2. If only one of the first basis weight and second basis weight is employed as the basis weight of the recording material S, when there is a large difference between a derived basis weight and a nominal basis weight, the control device 101 cannot derive an accurate basis weight of the recording material S. Deriving a basis weight obtained by averaging two basis weights makes it possible to reduce a difference from a nominal basis weight, as compared with the use of a basis weight having a large difference from the nominal basis weight. Thus, the image forming apparatus 100 can derive an accurate basis weight of the recording material S.
[Process for Acquiring Amount of Emission Light]
A control structure of the image forming apparatus 100 will be described with reference to
In step S1115, the control device 101 determines whether an amount of light has been acquired from the optical sensor 92, on the basis of information received from the optical sensor 92. When receiving the first emission light 901a emitted from the first light source 91a, the optical sensor 92 outputs the amount of the first emission light 901a to the control device 101. When determining acquisition of the amount of light from the optical sensor 92 (YES in step S1115), the control device 101 advances the control to step S1120. Otherwise (NO in step S1115), the control device 101 advances the control to step S1125.
In step S1120, the light emission control unit 110 outputs an instruction signal to the second light source 91b to emit the second emission light 901b (blue light) having a second wavelength. The control device 101 outputs the instruction signal to the second light source 91b at tinting different from timing at which the instruction signal is output to the first light source 91a. The instruction signal is a signal output from the control device 101 to the light source 91, and is a signal instructing the light source 91 to emit emission light.
In step S1125, the control device 101 measures, by using a timer (not illustrated), a duration of time from a time point at which it is determined whether the amount of the first emission light 901a is acquired. Upon timeout (YES in step S1125) after a predetermined period (e.g., one minute), the control device 101 finishes the process of
In step S1130, the control device 101 determines whether an amount of light has been acquired from the optical sensor 92. When receiving the second emission light 901b emitted from the second light source 91b, the optical sensor 92 outputs the amount of the second emission light 901b to the control device 101. When determining acquisition of time amount of light from the optical sensor 92 (YES in step S1130), the control device 101 advances the control to step S1135. Otherwise (NO in step S1130), the control device 101 advances the control to step S1140.
In step S1135, the control device 101 stores the amount of the first emission light 901a and the amount of the second emission light 901b acquired from the optical sensor 92 in the storage 120.
In step S1140, the control device 101 measures, by using a timer, a duration of time from a time point at which it is determined whether the amount of the second emission light 901b is acquired. Upon timeout (YES in step S1140) after a predetermined period (e.g., one minute), the control device 101 finishes the process of
[Process for Acquiring Amount of Transmission Light]
In step S1215, after acquisition of the detection signal from the timing sensor 87, the control device 101 outputs an instruction signal to the first light source 91a.
In step S1220, the control device 101 measures, by using a timer, a duration of time from a time point at which the detection signal is acquired from the timing sensor 87. Upon timeout (YES in step S1220) after a predetermined period (e.g., one minute), the control device 101 finishes the process of
In step S1225, the control device 101 determines whether an amount of light has been acquired from the optical sensor 92. When receiving the first transmission light obtained according to the transmission of the first emission light 901a through the recording material S, the optical sensor 92 outputs an amount of the first transmission light to the control device 101. When determining acquisition of the amount of light from the optical sensor 92 (YES in step S1225), the control device 101 advances the control to step S1230. Otherwise (NO in step S1225), the control device 101 advances the control to step S1235.
In step S1230, the control device 101 outputs an instruction signal to the second light source 91b. The control device 101 outputs the instruction signal to the second light source 91b at timing different from timing at which the instruction signal is output to the first light source 91a.
In step S1235, the control device 101 measures, by using a timer, a duration of time from a time point at which it is determined whether the amount of the first emission light 901a is acquired. Upon timeout (YES in step S1235) after a predetermined period (e.g., one minute), the control device 101 finishes the process of
In step S1240, the control device 101 determines whether an amount of light has been acquired from the optical sensor 92. When receiving the second transmission light obtained according to the transmission of the second emission light 901b through the recording material S, the optical sensor 92 outputs an amount of the second transmission light to the control device 101. When determining acquisition of the amount of light from the optical sensor 92 (YES in step S1240), the control device 101 advances the control to step S1245. Otherwise (NO in step S1240), the control device 101 advances the control to step S1250.
In step S1245, the control device 101 determines the type of the recording material. The process of determining, the type of the recording material will be described later.
In step S1250, the control device 101 measures, by using a timer, a duration of time from a time point at which it is determined whether the amount of the second emission light 901b is acquired. Upon timeout (YES in step S1250) after a predetermined period (e.g., one minute) according to the measurement of a time duration, the control device 101 finishes the process of
In step S1255, the control device 101 derives a basis weight of the recording material S. The process for deriving the basis weight will be described later.
[Process for Determining Type of Recording Material S]
In step S1315, the control device 101 reads the basis weight threshold 126 from the storage.
In step S1320, the control device 101 derives, by using the determination criterion 611, a first basis weight corresponding to a first transmittance.
In step S1325, the control device 101 derives, by using the determination criterion 711, a second basis weight corresponding to a second transmittance.
In step S1330, the control device 101 determines whether a difference between a first basis weight and a second basis weight has a value less than the value of the basis weight threshold 126. When the difference between the first basis weight and the second basis weight has a value less than the value of basis weight threshold 126 (YES in step S1330), the control is advanced to step S1335. Otherwise (NO in step S1330), the control device 101 advances the control to step S1340.
In step S1330, the control device 101 determines the type of the recording material S as coated paper.
In step S1340, the control device 101 determines the type of the recording material S as plain paper. The image forming apparatus 100 can accurately determine the type of the recording material S by using a threshold representing a basis weight difference.
[Process for Driving Basis Weight of Recording Material S]
In step S1415, the control device 101 reads the first basis weight and second basis weight derived in the process of
In step S1420, the control device 101 reads the determination criterion 612 for coated paper based on the first wavelength, from the storage 120.
In step S1425, the control device 101 derives an average basis weight obtained by arithmetic mean of the first basis weight and the second basis weight. The control device 101 controls the temperature or the like of the fuser 50 according to the derived basis weight.
In step S1430, the control device 801 uses the determination criterion 612 for coated paper to derive the basis weight corresponding to the first transmittance. The control device 101 sets the derived basis weight to control the temperature or the like of the fuser 50 according to the set basis weight. The image forming apparatus 100 can derive an accurate basis weight according to the type of the recording material S.
Note that when the type of the recording material S is determined as coated paper, the control device 101 may derive a basis weight obtained by arithmetic mean of a basis weight corresponding to a first transmittance and a basis weight corresponding to a second transmittance so that the basis weight is set as the basis weight of the recording material S for coated paper. Even if the recording material S have the same type and components constituting the recording materials S are different, performance of the process of
In addition, in step S1415, the use of the first basis weight and second basis weight stored in advance in the storage 120 has been described. In contrast, the control device 101 may calculate the first basis weight and the second basis weight on the basis of determination criteria.
<Modifications>
In the first embodiment, the control device 101 calculates an average basis weight by using arithmetic mean. In contrast, the control device 101 may derive the average basis weight by, for example, averaging other than the arithmetic mean, such as weighted average. The image forming apparatus 100 can select a method of deriving a basis weight.
In the first embodiment, when the control device 101 determines the type of the recording material S, the type is automatically set and a basis weight is derived. On the other hand, the type of the recording material S may be set manually by the user. More specifically, the control device 101 may be configured to receive the setting of the type of the recording material S manually input by the user using the image forming apparatus 100 by using the operation panel 130. The image forming apparatus 100 can receive an instruction on printing conditions from the user.
In the first embodiment, the amounts of emission light, that is, the amounts of the first emission light 901a having a first wavelength and the second emission light 901b having a second wavelength are set in advance. On the other hand, the control device 101 may adjust the amounts of emission light, that is, the amounts of the first emission light 901a and the second emission light 901b. For example, when the type of the recording material S to be used is predicted, the control device 101 may increase the amount of emission light according to the type of the recording material S predicted. More specifically, for example, a ratio of the amount of the first emission light 901a to the amount of the second emission light 901b is set to 2:1. The image forming apparatus 100 can derive a basis weight by using emission light having wavelengths which have a higher correlation with each other.
In the first embodiment, the control device 101 determines the type of recording material S as plain paper or coated paper. On the other hand, the control device 101 may determine, for example, the type of gloss paper, recycled paper, or the like. The image forming apparatus 100 can determine the type of the recording material S without limitation.
In the first embodiment, the light source 91 emits light, and the control device 101 derives a basis weight. On the other hand, the control device 101 may derive a basis weight by using, for example, an ultrasonic wave or the like, in addition to light. The image forming apparatus 100 can derive a basis weight by using a device other than the light source 91.
In the first embodiment, near-infrared light is used for the first emission light 901a having a first wavelength (e.g., 750 nm to 900 nm), and blue light included in visible light is used for the second emission light 901b having a second wavelength (e.g., 400 nm to 470 nm). As another wavelength other than these wavelengths, for example, emission light of violet light included in the visible light, having a wavelength of 380 nm to 400 nm may be used. For example, emission light of ultraviolet light having a wavelength of 315 nm to 400 nm which is shorter than that of visible light, may be used. The image forming apparatus 100 can derive a basis weight by selecting emission light having a wavelength suitable for calculating a transmittance of the recording material S from emission light having wavelengths which have a high correlation between transmittance and basis weight.
The control device 101 calculates a transmittance from an amount of emission light having another wavelength and an amount of transmission light and derives a basis weight corresponding to the transmittance by using a determination criterion based on the other wavelength. The control device 101 derives an average basis weight obtained by averaging the derived basis weight, the first basis weight, and the second basis weight. The image forming apparatus 100 adds a light source for emitting emission light having a wavelength which has a high correlation between transmittance and basis weight to derive an average basis weight of a basis weight based on the added light source and a basis weight based on another light source, and thus, a more accurate basis weight can be derived.
In the first embodiment, the control device 101 firstly derives a first basis weight corresponding to the first transmittance according to the determination criterion 611. Furthermore, the control device 101 derives a second basis weight corresponding to the second transmittance according to the determination criterion 711. Next, the control device 101 derives air average basis weight obtained by arithmetic mean of the first basis weight and the second basis weight. On the other hand, the control device 101 firstly calculates an average transmittance obtained by averaging the first transmittance and the second transmittance. Next, the control device 101 may derive a basis weight corresponding to the average transmittance by using a determination criterion. The storage 120 stores determination criteria in which average transmittance and basis weight are associated with each other, in the storage 120 in advance. The control device 101 reads a determination criterion having an average transmittance and a basis weight associated with each other and stored in the storage 120 and executes the process for deriving a basis weight. When there is a plurality of methods of deriving a basis weight, the image forming apparatus 100 can select a method of deriving a basis weight by which a processing load upon deriving a basis weight by the control device 101 decreases. The image forming apparatus 100 can derive an accurate basis weight of the recording material S by the selected method.
In the first embodiment, the control device 101 calculates a value of a difference between the first basis weight and the second basis weight to determine the type of the recording material S by using the basis weight threshold 126. On the other hand, the control device 101 may determine the type of the recording material S on the basis of, for example, a ratio between the first basis weight and the second basis weight, in addition to the difference between the first basis weight and the second basis weight. When deriving a basis weight, the image forming apparatus 100 can select a process for deriving a basis weight with a smaller calculation load.
Although embodiments of the present invention have been described and illustrated in detail, the disclosed embodiments are made for purposes of illustration and example only and not limitation. The scope of the present invention should be interpreted by terms of the appended claims rattier than the foregoing description, and all changes which come within the meaning and range of equivalents thereof are intended to be embraced therein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2018-196710 | Oct 2018 | JP | national |
