This application claims the priority benefit of Japanese Patent Application No. 2021-113281 filed on Jul. 8, 2021, the contents of which are incorporated herein by reference.
An image forming apparatus includes a fixing device that heats and presses a sheet, onto which a toner image has been transferred, in order to fix the toner image to the sheet. The fixing device forms a nip between a fixing belt and a roller to fix the toner image.
An image forming apparatus according to some examples includes an endless belt to rotate, a nip roller extending adjacent the endless belt to form a nip between the nip roller and the endless belt, belt rollers including a tension roller and an adjustment roller extending inside the endless belt, and a cam shaft. The cam shaft includes a nip forming cam to move the nip roller between a pressed position wherein the nip roller is pressed against the endless belt, and a retracted position wherein the nip roller is retracted from the endless belt. The cam shaft further includes a tension adjustment cam to move the adjustment roller relative to the tension roller.
The image forming apparatus rotates the nip forming cam to move the nip roller between the pressed position and the retracted position, so as to switch between a state where the nip is formed between the endless belt and the nip roller, and a state where the endless belt is spaced away from the nip roller. In addition, the tension of the endless belt can be adjusted by rotating the tension adjustment cam to move the adjustment roller relative to the tension roller. The cam shaft includes the nip forming cam and the tension adjustment cam, so that both the nip forming cam and the tension adjustment cam can be operated by rotating the cam shaft. Accordingly, the size and cost of the image forming apparatus can be reduced while extending the lifespan of the image forming apparatus.
An image forming apparatus according to other examples includes an endless belt to rotate, a nip roller extending adjacent the endless belt to form a nip between the nip roller and the endless belt, belt rollers including a tension roller and an adjustment roller extending in a longitudinal direction inside the endless belt, a nip forming device, and a tension adjustment device. The nip forming device moves the nip roller between a pressed position in which the nip roller is pressed against the endless belt, and a retracted position in which the nip roller is retracted from the endless belt. The tension adjustment device corrects a misalignment of the endless belt in the longitudinal direction when the endless belt rotates by tilting the adjustment roller relative to the tension roller when the nip roller is in the pressed position and when the nip roller is in the retracted position.
The image forming apparatus moves the nip roller between the pressed position and the retracted position, so that the fixing device is capable of switching between a state where the nip is formed between the endless belt and the nip roller, and a state where the endless belt is spaced away from the nip roller. Then, the tension adjustment device tilts the adjustment roller relative to the tension roller regardless of whether the nip roller is in the pressed position or the retracted position, so that a misalignment of the endless belt in the longitudinal direction can be corrected when the endless belt rotates. Accordingly, the lifespan of the image forming apparatus can be extended.
Hereinafter, examples of an image forming apparatus will be described with reference to the drawings. In the following description, with reference to the drawings, the same reference numbers are assigned to the same components or to similar components having the same function, and overlapping description is omitted.
With reference to
The conveying device 10 conveys a sheet M (e.g., sheet of paper), which is a recording medium on which an image is to be formed, along a conveyance path 11. The sheets M are stacked and contained in a cassette 12, and are to be picked up from the cassette 12 and conveyed by a sheet feeding roller to the conveyance path 11.
Each of the image carriers 20M, 20Y, 20C, and 20K may also be referred to as an electrostatic latent image carrier, a photoconductor drum, or the like. The image carriers 20M, 20Y, 20C, and 20K form respective electrostatic latent images to generate a magenta toner image, a yellow toner image, a cyan toner image, and a black toner image, respectively. The image carriers 20M, 20Y, 20C, and 20K have substantially the same configuration, and may be collectively referred to herein as the image carrier 20 unless otherwise specified.
The developing devices 30M, 30Y, 30C, and 30K develop the respective electrostatic latent images formed on the surfaces of the respective image carriers 20M, 20Y, 20C, and 20K, to form toner images. The developing devices 30M, 30Y, 30C, and 30K are disposed adjacent the respective image carriers 20M, 20Y, 20C, and 20K to develop the respective electrostatic latent images formed thereon The developing devices 30M, 30Y, 30C, and 30K have substantially the same configuration, and may be collectively referred to herein as the developing devices 30 unless otherwise specified.
The transfer device 40 conveys the respective toner images, which have been developed by the developing devices 30M, 30Y, 30C, and 30K, and transfers the toner images onto the sheet M. The transfer device 40 includes a transfer belt 41, primary transfer rollers 42M, 42Y, 42C, and 42K, and secondary transfer rollers 43 and 44. The primary transfer rollers 42M, 42Y, 42C, and 42K primarily transfer the toner images from the respective image carriers 20M, 20Y, 20C, and 20K onto the transfer belt 41, sequentially and in a layered manner so as to form a single composite toner image on the transfer belt 41. The secondary transfer rollers 43 and 44 secondarily transfer the composite toner image from the transfer belt 41 onto the sheets M.
The fixing device 50 heats and presses the sheet M, onto which the composite toner image has been transferred, to fix the composite toner image onto the sheet M. Examples of the fixing device 50 will be described further below.
The discharge device 60 discharges the sheet M, to which the toner images have been fixed, to the outside of the image forming apparatus 1.
The controller 70 is an electronic control unit including a central processing unit (CPU), a read-only memory (ROM), a random-access memory (RAM), and the like. The controller 70 executes various control operations by loading a program stored in the ROM (e.g., in the form of data and instructions), to the RAM and causing the CPU to execute the program. The controller 70 may include a plurality of electronic control units or may include a single electronic control unit, depending on examples. The controller 70 performs various control operations in the image forming apparatus 1.
The first frame 51A and the second frame 51B are members that support the tension roller 53, the adjustment roller 54, the nip roller 55, the first tension applying lever 56A, the second tension applying lever 56B, the first nip forming lever 57A, the second nip forming lever 57B, the first tension adjustment lever 58A, the second tension adjustment lever 58B, and the cam shaft 59. The first frame 51A and the second frame 51B are disposed to face each other in a longitudinal direction or orientation D. The longitudinal direction or longitudinal orientation D defines a first direction (first longitudinal direction) D1, and a second direction (second longitudinal direction) D2 that is opposite the first longitudinal direction D1. In the present disclosure, a region between the first frame 51A and the second frame 51B may be referred to as an inside (or inner region) of the fixing device 50, a location of the inner region adjacent the first frame 51A may be referred to as an inner side of the first frame 51A, and a location of the inner region adjacent the second frame 51B may be referred to as an inner side of the second frame 51B. In addition, a region adjacent the first frame 51A on a side opposite the second frame 51B may be referred to as an outer side of the first frame 51A, and a region adjacent the second frame 51B on a side opposite the first frame 51A may be referred to as an outer side of the second frame 51B.
The endless belt 52 is an endless belt suspended by the tension roller 53 and the adjustment roller 54. The endless belt 52 is disposed between the first frame 51A and the second frame 51B. The endless belt 52 forms a nip N between the endless belt 52 and the nip roller 55 to fix the toner images to the sheet M. Accordingly, the endless belt 52 is also referred to herein as a fixing belt. The tension roller 53 and the adjustment roller 54 are belt rollers extending inside the endless belt 52. The belt rollers extending inside the endless belt 52 may include rollers other than the tension roller 53 and the adjustment roller 54. The endless belt 52 is suspended by the tension roller 53 and the adjustment roller 54, which are the belt rollers, to extend in the longitudinal orientation D. The endless belt 52 includes a first end (or first edge) 52A and a second end (or second edge) 52B opposite the first end 52A in the longitudinal orientation D. The first end 52A is an end of the endless belt 52 toward the first longitudinal direction D1, and the second end 52B is an end of the endless belt 52 toward the second longitudinal direction D2.
The tension roller 53 extends in the longitudinal orientation D, and is rotatable about a rotation axis A53 of the tension roller 53. The tension roller 53 is, for example, a drive roller to be rotationally driven by a drive device such as a motor. The tension roller 53 includes a first end 53A and a second end 53B opposite the first end 53A in a longitudinal direction of the tension roller 53 that extends in the longitudinal orientation D. The first end 53A is an end of the tension roller 53 that extends toward the first longitudinal direction D1. In addition, the second end 53B is an end of the tension roller 53 that extends toward the second longitudinal direction D2. The first end 53A extends through the first frame 51A to the outer side of the first frame 51A. Similarly, the second end 53B extends through the second frame 51B to the outer side of the second frame 51B. Accordingly, the tension roller 53 is rotatably supported by the first frame 51A and the second frame 51B such that the rotation axis A53 extends in the longitudinal orientation D. Namely, the first end 53A of the tension roller 53 is rotatably supported by the first frame 51A, and the second end 53B of the tension roller 53 is rotatably supported by the second frame 51B.
The adjustment roller 54 extends adjacent the tension roller 53, and is rotatable about a rotation axis A54 of the adjustment roller 54. The adjustment roller 54 is, for example, a driven roller. The adjustment roller 54 is supported to be movable toward and away from the tension roller 53. When the adjustment roller 54 moves away from the tension roller 53, the tension of the endless belt 52 increases. On the other hand, when the adjustment roller 54 moves toward the tension roller 53, the tension of the endless belt 52 decreases. Namely, the adjustment roller 54 moves toward and away from the tension roller 53 to change the tension of the endless belt 52. The direction toward and away from the tension roller 53 may refer to any suitable direction, including not only a radial direction relative to the rotation axis A53 of the tension roller 53, but also other directions or trajectory along which the adjustment roller 54 may move away from or toward the tension roller 53.
The adjustment roller 54 includes a first end 54A and a second end 54B opposite the first end 54A in a longitudinal direction of the adjustment roller 54 that extends in the longitudinal orientation D. The first end 54A is an end of the adjustment roller 54 toward the first direction D1, and the second end 54B is an end of the adjustment roller 54 toward the second direction D2. The adjustment roller 54 is rotatably supported by the first tension applying lever 56A and the second tension applying lever 56B, which are pivotally supported on the first frame 51A and the second frame 51B, respectively. Namely, the first end 54A of the adjustment roller 54 is rotatably supported by the first tension applying lever 56A on an inner side of the first frame 51A, and the first tension applying lever 56A is pivotally supported by the first frame 51A. In addition, the second end 54B of the adjustment roller 54 is rotatably supported by the second tension applying lever 56B on an inner side of the second frame 51B, and the second tension applying lever 56B is pivotally supported by the second frame 51B.
Accordingly, the adjustment roller 54 is supported by the first tension applying lever 56A, the second tension applying lever 56B, the first frame 51A, and the second frame 51B so as to be rotatable about the rotation axis A54 and is movable toward and away from the tension roller 53. The first tension applying lever 56A and the second tension applying lever 56B are described further below.
The nip roller 55 extends adjacent the endless belt 52 to form the nip N between the nip roller 55 and the endless belt 52. The nip roller 55 extends in the longitudinal orientation D, and is rotatable about a rotation axis A55 of the nip roller 55. The nip roller 55 is, for example, a driven roller. The nip roller 55 is supported to be movable toward and away from the endless belt 52. The direction toward and away from the endless belt 52 includes any relevant directions, including not only a normal direction to the endless belt 52 but also other directions in which the nip roller 55 may move away from or toward the endless belt 52.
With reference to
With reference to
The nip roller 55 includes a first end 55A and a second end 55B opposite the first end 55A in a longitudinal direction of the nip roller 55 that extends in the longitudinal orientation D of the nip roller 55. The first end 55A is an end of the nip roller 55 toward the first longitudinal direction D1, and the second end 55B is an end of the nip roller 55 toward the second direction D2. The first end 55A extends through the first frame 51A to the outer side of the first frame 51A, and the second end 55B extends through the second frame 51B to the outer side of the second frame 51B. The nip roller 55 is rotatably supported by the first nip forming lever 57A and the second nip forming lever 57B, and the first nip forming lever 57A and the second nip forming lever 57B are pivotally supported (pivoted) by the first frame 51A and the second frame 51B. Namely, the first end 55A of the nip roller 55 is rotatably supported by the first nip forming lever 57A at the outer side of the first frame 51A, and the first nip forming lever 57A is pivotally supported by the first frame 51A. In addition, the second end 55B of the nip roller 55 is rotatably supported by the second nip forming lever 57B at the outer side of the second frame 51B, and the second nip forming lever 57B is pivotally supported by the second frame 51B. Accordingly, the nip roller 55 is supported by the first nip forming lever 57A, the second nip forming lever 57B, the first frame 51A, and the second frame 51B so as to be movable toward and away from the endless belt 52 while maintaining a state where the rotation axis A55 extends in the longitudinal orientation D. Details of the first nip forming lever 57A and the second nip forming lever 57B will be described later.
One roller among the tension roller 53 and the nip roller 55 is a heating roller that heats the sheet M supplied to the nip. The other of the tension roller 53 and the nip roller 55 is a pressure roller that presses the endless belt 52 against the heating roller. For example, a heating device such as a halogen lamp is built in the heating roller. The pressure roller includes, for example, an elastically deformable outer peripheral portion. In some examples, both the adjustment roller 54 and the nip roller 55 may be heating rollers. In this example, as one example, the tension roller 53 is a heating roller, the nip roller 55 is a pressure roller, and the nip roller 55 includes an elastically deformable outer peripheral portion.
The first tension applying lever 56A and the second tension applying lever 56B move the adjustment roller 54 relative to the tension roller 53.
The first tension applying lever 56A is disposed on the inner side of the first frame 51A. The first tension applying lever 56A extends along the first frame 51A in a direction orthogonal to the longitudinal orientation D. The first tension applying lever 56A includes a first end 56A1 in an extending direction of the first tension applying lever 56A, and a second end 56A2 opposite the first end 56A1 in the extending direction of the first tension applying lever 56A. The first tension applying lever 56A is pivotally supported (pivotable) on the first frame 51A by a shaft 101A. The shaft 101A is disposed between the first end 56A1 and the second end 56A2. The first end 56A1 of the first tension applying lever 56A is coupled with the first end 54A of the adjustment roller 54 via a coupling member 102A. The coupling member 102A is rotatably coupled with the first end 56A1 of the first tension applying lever 56A, and is coupled with the first end 54A of the adjustment roller 54. The coupling member 102A extends, for example, linearly from the first end 56A1 of the first tension applying lever 56A to the first end 54A of the adjustment roller 54. The second end 56A2 of the first tension applying lever 56A is coupled with a first biasing member 103A. The first biasing member 103A biases the second end 56A2 of the first tension applying lever 56A to urge the first end 54A of the adjustment roller 54 away from the first end 53A of the tension roller 53. For example, the first biasing member 103A biases the first end 56A1 of the first tension applying lever 56A to urge the first end 56A1 of the first tension applying lever 56A opposite the first end 53A of the tension roller 53. The first biasing member 103A is, for example, a coil spring.
Similarly, the second tension applying lever 56B is disposed on the inner side of the second frame 51B. The second tension applying lever 56B extends along the second frame 51B in the direction orthogonal to the longitudinal orientation D. The second tension applying lever 56B includes a first end 56B1 in an extending direction of the second tension applying lever 56B, and a second end 5682 opposite the first end 5681 in the extending direction of the second tension applying lever 56B. The second tension applying lever 56B is pivotally supported (pivotable) on the second frame 51B by a shaft 101B. The shaft 101B is disposed between the first end 5681 and the second end 5682. The first end 5681 of the second tension applying lever 56B is coupled with the second end 54B of the adjustment roller 54 via a coupling member 102B. The coupling member 1028 is rotatably coupled with the second end 5682 of the second tension applying lever 568, and is rotatably coupled with the second end 54B of the adjustment roller 54. The coupling member 102B extends, for example, linearly from the first end 5681 of the second tension applying lever 56B to the second end 54B of the adjustment roller 54. The second end 5682 of the second tension applying lever 56B is coupled with a second biasing member 103B. The second biasing member 103B biases the second end 5682 of the second tension applying lever 56B to urge the second end 54B of the adjustment roller 54 away from the second end 53B of the tension roller 53. For example, the second biasing member 103B biases the second tension applying lever 56B to urge the first end 5681 of the second tension applying lever 56B opposite the second end 53B of the tension roller 53. The second biasing member 1038 is, for example, a coil spring.
The first nip forming lever 57A and the second nip forming lever 57B rotatably support the nip roller 55 such that the nip roller 55 is movable toward and away from the endless belt 52.
The first nip forming lever 57A is disposed on the outer side of the first frame 51A. The first nip forming lever 57A extends along the first frame 51A in the direction orthogonal to the longitudinal orientation D. The first nip forming lever 57A is pivotally and slidably supported (pivotable) on the first frame 51A by a shaft or pin 111A. The first nip forming lever 57A rotatably supports a roller 112A. The roller 112A is a rotatable contact member that contacts a first nip forming cam 132A of the cam shaft 59. A rotation axis of the roller 112A extends in the longitudinal orientation D. The first nip forming lever 57A has a slot 113A into which the pin 111A is inserted and which is slidable relative to the pin 111A. The slot 113A extends in a direction orthogonal to the pin 111A such that the first end 55A of the nip roller 55 is movable toward and away from the endless belt 52. Consequently, when the pin 111A is guided by the slot 113A, the first nip forming lever 57A is slidable within a range of the length of the slot 113A to move the first end 55A of the nip roller 55 toward and away from the endless belt 52. The first nip forming lever 57A is coupled with a first biasing member 114A. The first biasing member 114A biases the first nip forming lever 57A to urge the first end 55A of the nip roller 55 toward the endless belt 52. The first biasing member 114A is coupled with, for example, a side (or position) of the first nip forming lever 57A, which is located opposite the roller 112A relative to the pin 111A. The first biasing member 114A is, for example, a coil spring.
The first nip forming lever 57A rotatably supports the first end 55A of the nip roller 55 such that the first end 55A of the nip roller 55 is movable toward and away from the endless belt 52 when the first nip forming lever 57A pivots about the pin 111A. Namely, when the roller 112A pivots about the pin 111A away from a rotation axis A59 of the cam shaft 59, the first nip forming lever 57A moves the first end 55A of the nip roller 55 toward the endless belt 52. On the other hand, when the roller 112A pivots about the pin 111A toward the rotation axis A59 of the cam shaft 59, the first nip forming lever 57A moves the first end 55A of the nip roller 55 away from the endless belt 52. In addition, the slot 113A slides relative to the pin 111A, so that the first nip forming lever 57A is capable of moving the position of the first end 55A of the nip roller 55 in a direction in which the nip roller 55 moves toward and away from the endless belt 52. The first end 55A of the nip roller 55 is disposed, for example, between the pin 111A and the roller 112A. In addition, the first nip forming cam 132A of the cam shaft 59 and the first end 55A of the nip roller 55 are disposed opposite a plane connecting a rotation axis of the pin 111A and the rotation axis of the roller 112A.
Similarly, the second nip forming lever 57B is disposed on the outer side of the second frame 51B. The second nip forming lever 57B extends along the second frame 51B in the direction orthogonal to the longitudinal orientation D. The second nip forming lever 57B is pivotally supported (pivoted) on the second frame 51B by a shaft or pin 111B. The second nip forming lever 57B rotatably supports a roller 112B. The roller 112B is a rotatable contact member that contacts a second nip forming cam 132B of the cam shaft 59. A rotation axis of the roller 112B extends in the longitudinal orientation D. The second nip forming lever 57B has a slot 113B into which the pin 111B is inserted and which is slidable relative to the pin 111B. The slot 113B extends in a direction orthogonal to the pin 111B such that the second end 55B of the nip roller 55 is movable toward and away from the endless belt 52. Consequently, when the pin 111B is guided by the slot 1138, the second nip forming lever 57B is slidable within a range of the length of the slot 1138 to move the second end 55B of the nip roller 55 toward and away from the endless belt 52. The second nip forming lever 57B is coupled with a second biasing member 114B. The second biasing member 1148 biases the second nip forming lever 57B to urge the second end 55B of the nip roller 55 toward the endless belt 52. The second biasing member 114B is coupled with, for example, a side (or position) of the second nip forming lever 57B, which is located opposite the roller 112B relative to the pin 111B. The second biasing member 114B is, for example, a coil spring.
Accordingly, the second nip forming lever 57B rotatably supports the second end 55B of the nip roller 55 such that the second end 55B of the nip roller 55 is movable toward and away from the endless belt 52 when the second nip forming lever 57B pivots about the pin 111B. Namely, when the roller 112B pivots about the pin 111B away from the rotation axis A59 of the cam shaft 59, the second nip forming lever 57B moves the second end 55B of the nip roller 55 toward the endless belt 52. On the other hand, when the roller 112B pivots about the pin 111B toward the rotation axis A59 of the cam shaft 59, the second nip forming lever 57B moves the second end 55B of the nip roller 55 away from the endless belt 52. In addition, the slot 113B slides relative to the pin 111B, so that the second nip forming lever 57B is capable of moving the position of the second end 55B of the nip roller 55 in the direction in which the nip roller 55 moves toward and away from the endless belt 52. The second end 55B of the nip roller 55 is disposed, for example, between the pin 111B and the roller 112B. In addition, the second nip forming cam 132B of the cam shaft 59 and the second end 55B of the nip roller 55 are disposed opposite a plane connecting a rotation axis of the pin 111B and the rotation axis of the roller 112B.
The first tension adjustment lever 58A is disposed on the inner side of the first frame 51A. The first tension adjustment lever 58A extends along the first frame 51A in the direction orthogonal to the longitudinal orientation D. The first tension adjustment lever 58A includes a first end 58A1 in an extending direction of the first tension adjustment lever 58A, and a second end 58A2 opposite the first end 58A1 in the extending direction of the first tension adjustment lever 58A. The first tension adjustment lever 58A is pivotally supported (pivotable) on the first frame 51A by a shaft 121A. The shaft 121A is disposed between the first end 58A1 and the second end 58A2.
The first end 58A1 of the first tension adjustment lever 58A has a pressing surface 122A that contacts the first end 56A1 of the first tension applying lever 56A. The pressing surface 122A contacts a surface at the first end 56A1 of the first tension applying lever 56A, the surface being opposite the adjustment roller 54. Consequently, when the first tension adjustment lever 58A pivots about the shaft 121A, the pressing surface 122A is capable of moving the first end 56A1 of the first tension applying lever 56A toward the adjustment roller 54, so as to move the first end 54A of the adjustment roller 54 toward the tension roller 53. The second end 58A2 of the first tension adjustment lever 58A has a contact surface 123A that a first tension adjustment cam 133A of the cam shaft 59 contacts. The first tension adjustment cam 133A of the cam shaft 59 contacts the contact surface 123A to restrict the first tension adjustment lever 58A from pivoting about the shaft 121A. The contact surface 123A may be located, for example, on a surface of the first tension adjustment lever 58A, that is oriented in an opposite direction from the pressing surface 122A in a pivoting direction of the first tension adjustment lever 58A about the shaft 121A. Namely, the contact surface 123A is positioned to receive a force that moves the first tension adjustment lever 58A in a first rotational direction about the shaft 121A, and the pressing surface 122A is positioned to receive a force that moves the first tension adjustment lever 58A in a second rotational direction about the shaft 121A, that is opposite to the first rotational direction. The second end 58A2 of the first tension adjustment lever 58A is coupled with a first biasing member 124A. The first biasing member 124A biases the second end 58A2 of the first tension adjustment lever 58A to urge the second end 58A2 of the first tension adjustment lever 58A toward the first tension adjustment cam 133A of the cam shaft 59. The first biasing member 124A is, for example, a coil spring.
Similarly, the second tension adjustment lever 58B is disposed on the inner side of the second frame 51B. The second tension adjustment lever 58B extends along the second frame 51B in the direction orthogonal to the longitudinal orientation D. The second tension adjustment lever 58B includes a first end 58B1 in an extending direction of the second tension adjustment lever 58B, and a second end 58B2 opposite the first end 58B1 in the extending direction of the second tension adjustment lever 58B. The second tension adjustment lever 58B is pivotally supported (pivoted) on the second frame 51B by a shaft 121B. The shaft 121B is disposed between the first end 58B1 and the second end 58B2.
The first end 58B1 of the second tension adjustment lever 58B has a pressing surface 122B that contacts the first end 56B1 of the second tension applying lever 56B. The pressing surface 122B contacts a surface at the first end 56B1 of the second tension applying lever 56B, the surface being opposite the adjustment roller 54. Consequently, when the second tension adjustment lever 58B pivots about the shaft 121B, the pressing surface 122B is capable of moving the first end 56B1 of the second tension applying lever 56B toward the adjustment roller 54, so as to move the second end 54B of the adjustment roller 54 toward the tension roller 53. The second end 58B2 of the second tension adjustment lever 58B has a contact surface 123B that a second tension adjustment cam 133B of the cam shaft 59 contacts. The second tension adjustment cam 133B of the cam shaft 59 contacts the contact surface 123B to restrict the second tension adjustment lever 58B from pivoting about the shaft 121B. The contact surface 123B may be located, for example, on a surface of the second tension adjustment lever 588, that is oriented in an opposite direction from the pressing surface 122B in a pivoting direction of the second tension adjustment lever 58B about the shaft 121B. Namely, the contact surface 123B is positioned to receive a force that moves the second tension adjustment lever 58B in a first rotational direction about the shaft 121B, and the pressing surface 1228 is positioned to receive a force that moves the second tension adjustment lever 58B in a second rotational direction about the shaft 121B, that is opposite to the first rotational direction. The second end 5882 of the second tension adjustment lever 58B is coupled with a second biasing member 124B. The second biasing member 1248 biases the second end 5882 of the second tension adjustment lever 58B to urge the second end 5882 of the second tension adjustment lever 58B toward the second tension adjustment cam 133B of the cam shaft 59. The second biasing member 1248 is, for example, a coil spring.
The shaft portion 131 extends in the longitudinal orientation D, and is rotatable about the rotation axis A59 of the cam shaft 59. The shaft portion 131 includes a first end 131A and a second end 131B opposite the first end 131A in a longitudinal direction of the shaft portion 131 that extends in the longitudinal orientation D. The first end 131A extends through the first frame 51A to the outer side of the first frame 51A, and the second end 131B extends through the second frame 51B to the outer side of the second frame 51B. Accordingly, the shaft portion 131 is rotatably supported by the first frame 51A and the second frame 51B such that the rotation axis A59 extends in the longitudinal orientation D. Namely, the first end 131A of the shaft portion 131 is rotatably supported by the first frame 51A, and the second end 131B of the shaft portion 131 is rotatably supported by the second frame 51B. The shaft portion 131 is rotationally driven by a drive device 134 such as a motor. The drive device 134 is controlled to be rotationally driven by, for example, the controller 70.
The first nip forming cam 132A is disposed at the first end 131A of the shaft portion 131 and on an outer side of the first frame 51A. The second nip forming cam 132B is disposed at the second end 131B of the shaft portion 131 and on an outer side of the second frame 51B. The first nip forming cam 132A and the second nip forming cam 132B have similar configurations, and therefore the first nip forming cam 132A and the second nip forming cam 132B may be collectively referred to herein as a nip forming cam 132 unless otherwise specified.
The nip forming cams 132A, 132B have contact surfaces 132a (cf.
The nip forming surface region NR is a partial region of the contact surface 132a that positions the nip roller 55 in the pressed position. Namely, when the nip forming surface region NR of first nip forming cam 132A contacts the roller 112A of the first nip forming lever 57A and the nip forming surface region NR of second nip forming cam 132B contacts the roller 112B of the second nip forming lever 57B, the first nip forming cam 132A and the second nip forming cam 132B pivot the first nip forming lever 57A and the second nip forming lever 57B, respectively, to position the nip roller 55 in the pressed position. The nip forming surface region NR extends about the rotation axis A59 of the cam shaft 59 along a nip forming angular range NAR relative to the first reference position RP1 of the cam shaft 59. The nip forming angular range NAR is an angular range along which the nip forming surface region NR is formed, and extends along a range of 150° to 210° relative to first reference position RP1 in the example illustrated in
For example, as illustrated in
The retraction surface region RR is a partial region of the contact surface 132a, to position the nip roller 55 in the retracted position. Namely, when the retraction surface region RR contacts the roller 112A of the first nip forming lever 57A and the roller 112B of the second nip forming lever 578, the first nip forming cam 132A and the second nip forming cam 132B pivot the first nip forming lever 57A and the second nip forming lever 57B, respectively, to position the nip roller 55 in the retracted position. The retraction surface region RR extends about the rotation axis A59 of the cam shaft 59 along a retraction angular range RAR relative to the first reference position RP1 of the cam shaft 59. The retraction angular range RAR is an angular range in which the retraction surface region RR is formed, and extends along a range of 322.5° to 37.5° (range of 322.5° to 360° and 0° to 37.5°) relative to first reference position RP1 in the example illustrated in
For example, with reference to
The first tension adjustment cam 133A moves the first end 54A of the adjustment roller 54. The first tension adjustment cam 133A rotates about the rotation axis A59 of the cam shaft 59 to move the first end 54A of the adjustment roller 54 toward and away from the tension roller 53. The first tension adjustment cam 133A is disposed at the first end 131A of the shaft portion 131 and on the inner side of the first frame 51A. The second tension adjustment cam 133B moves the second end 54B of the adjustment roller 54. The second tension adjustment cam 133B rotates about the rotation axis A59 of the cam shaft 59 to move the second end 54B of the adjustment roller 54 toward and away from the tension roller 53. The second tension adjustment cam 1338 is disposed at the second end 131B of the shaft portion 131 and on the inner side of the second frame 51B. With reference to
With reference to
The first apex P1 of the first tension adjustment cam 133A is positioned to move the first end 54A of the adjustment roller 54 toward the tension roller 53 when the nip forming cams 132A, 132B position the nip roller 55 in the pressed position (cf.
The third apex P3 of the first tension adjustment cam 133A is positioned to move the first end 54A of the adjustment roller 54 toward the tension roller 53 when the nip forming cams 132A, 132B position the nip roller 55 in the retracted position (cf.
With reference to
The contact surface 133Ba of the second tension adjustment cam 133B forms the second apex P2 and the fourth apex P4. The second apex P2 and the fourth apex P4 are points to which the distances from the rotation axis A59 of the cam shaft 59 are maximum. The distance from the rotation axis A59 of the cam shaft 59 to the second apex P2 and the distance from the rotation axis A59 of the cam shaft 59 to the fourth apex P4 may be the same or may be different from each other. With reference to the example illustrated in
The second apex P2 of the second tension adjustment cam 1338 is positioned to move the second end 54B of the adjustment roller 54 toward the tension roller 53 when the nip forming cams 132A, 132B position the nip roller 55 in the pressed position (cf.
The fourth apex P4 of the second tension adjustment cam 133B is positioned to move the second end 54B of the adjustment roller 54 toward the tension roller 53 when the nip forming cams 132A, 132B position the nip roller 55 in the retracted position (cf.
As illustrated in
In the illustrated examples, the first tension adjustment cam 133A and the second tension adjustment cam 133B are disposed such that the first angular position AP1 and the second angular position AP2 are at different positions and the third angular position AP3 and the fourth angular position AP4 are at different positions. Consequently, the first apex P1 and the second apex P2 are located at different angular positions in the rotational direction of the cam shaft 59. Similarly, the third apex P3 and the fourth apex P4 are located at different angular positions in the rotational direction of the cam shaft 59. Additionally, the cam shaft 59 includes a first pole CP1 at an angular center between the first angular position AP1 and the second angular position AP2, and a second pole CP2 at an angular center between the third angular position AP3 and the fourth angular position AP4.
The first apex P1 of the first tension adjustment cam 133A forms a first angle θ1 about the rotation axis A59 of the cam shaft 59 with the second reference position RP2 of the cam shaft 59. The first angle θ1 is within the nip forming angular range NAR associated with the nip forming cams 132A, 132B. Namely, the first angle θ1 is within the nip forming angular range NAR relative to the first reference position RP1 of the cam shaft 59 (cf.
The second apex P2 of the second tension adjustment cam 133B forms a second angle θ2 about the rotation axis A59 of the cam shaft 59 with the second reference position RP2 of the cam shaft 59. The second angle θ2 is within the nip forming angular range NAR associated with the nip forming cams 132A, 132B. Namely, the second angle θ2 is within the nip forming angular range NAR relative to the first reference position RP1 of the cam shaft 59 (cf.
The third apex P3 of the first tension adjustment cam 133A forms a third angle θ3 about the rotation axis A59 of the cam shaft 59 with the second reference position RP2 of the cam shaft 59. The third angle θ3 is within the retraction angular range RAR associated with the nip forming cams 132A, 132B. Namely, the third angle θ3 is within the retraction angular range RAR relative to the first reference position RP1 of the cam shaft 59 (cf.
The fourth apex P4 of the second tension adjustment cam 133B forms a fourth angle θ4 about the rotation axis A59 of the cam shaft 59 with the second reference position RP2 of the cam shaft 59. The fourth angle θ4 is within the retraction angular range RAR associated with the nip forming cams 132A, 132B. Namely, the fourth angle θ4 is within the retraction angular range RAR relative to the first reference position RP1 of the cam shaft 59 (cf.
With reference to
With reference to
With reference to
Consequently, when the first pole CP1 of the first tension adjustment cam 133A contacts the contact surface 123A of the first tension adjustment lever 58A, the first pole CP1 of the second tension adjustment cam 133B contacts the contact surface 123B of the second tension adjustment lever 58B, and the nip forming surface regions NR of the respective nip forming cams 132A, 132B contact the rollers 112A, 112B of the nip forming levers 57A, 576, respectively. This state is referred to as a nip forming normal state. In the nip forming normal state, the nip roller 55 is positioned in the pressed position. In addition, in the nip forming normal state, a distance between the first end 54A of the adjustment roller 54 and the tension roller 53 and a distance between the second end 54B of the adjustment roller 54 and the tension roller 53 are equal and correspond to the second distance. Consequently, the tension of the first end 52A of the endless belt 52 and the tension of the second end 52B of the endless belt 52 are equal. Accordingly, the endless belt 52 rotates to travel in the direction orthogonal to the longitudinal direction (or orientation) D in a state where the nip N is formed between the endless belt 52 and the nip roller 55.
Consequently, when for example, the position of the endless belt 52 that is misaligned in the first direction D1 because of meandering or the like is corrected during printing, the cam shaft 59 is rotated such that the nip forming surface regions NR of the first nip forming cam 132A and of the second nip forming cam 132B contact the roller 112A of the first nip forming lever 57A and the roller 112B of the second nip forming lever 57B, respectively, the first apex P1 of the first tension adjustment cam 133A contacts the contact surface 123A of the first tension adjustment lever 58A, and the first angular position AP1 of the second tension adjustment cam 133B contacts the contact surface 123B of the second tension adjustment lever 58B. Accordingly, the position of the endless belt 52 that is misaligned in the first direction D1 because of meandering or the like, can be moved in the second direction D2, so as to correct the position of the endless belt 52.
Consequently, when for example, the position of the endless belt 52 that is misaligned in the second direction D2 because of meandering or the like is corrected during printing, the cam shaft 59 is rotated such that the nip forming surface regions NR of the first nip forming cam 132A and of the second nip forming cam 132B contact the roller 112A of the first nip forming lever 57A and the roller 112B of the second nip forming lever 57B, respectively, the second angular position AP2 of the first tension adjustment cam 133A contacts the contact surface 123A of the first tension adjustment lever 58A, and the second apex P2 of the second tension adjustment cam 133B contacts the contact surface 123B of the second tension adjustment lever 58B. Accordingly, the position of the endless belt 52 that is misaligned in the second direction D2 because of meandering or the like can be moved in the first direction D1, so as to correct the position of the endless belt 52.
As illustrated in
Consequently, when the second pole CP2 of the first tension adjustment cam 133A contacts the contact surface 123A of the first tension adjustment lever 58A, the second pole CP2 of the second tension adjustment cam 133B contacts the contact surface 123B of the second tension adjustment lever 58B, and the retraction surface regions RR of the first nip forming cam 132A and the second nip forming cam 132B contact the roller 112A of the first nip forming lever 57A and the roller 112B of the second nip forming lever 57B, respectively. This state is referred to as a retraction normal state. In the retraction normal state, the nip roller 55 is located in the retracted position. In addition, in the retraction normal state, the distance between the first end 54A of the adjustment roller 54 and the tension roller 53 and the distance between the second end 54B of the adjustment roller 54 and the tension roller 53 are equal and correspond to the fifth distance. Consequently, the tension of the first end 52A of the endless belt 52 and the tension of the second end 52B of the endless belt 52 are equal. Accordingly, the endless belt 52 rotates to travel in the direction orthogonal to the longitudinal direction (or orientation) D in a state where the endless belt 52 is spaced away from the nip roller 55.
Consequently, when for example, the position of the endless belt 52 that is misaligned in the first direction D1 because of meandering or the like is corrected during non-printing, the cam shaft 59 is rotated such that the retraction surface regions RR of the first nip forming cam 132A and of the second nip forming cam 132B contact the roller 112A of the first nip forming lever 57A and the roller 112B of the second nip forming lever 57B, respectively, the third apex P3 of the first tension adjustment cam 133A contacts the contact surface 123A of the first tension adjustment lever 58A, and the third angular position AP3 of the second tension adjustment cam 133B contacts the contact surface 123B of the second tension adjustment lever 58B. Accordingly, the position of the endless belt 52 that is misaligned in the first direction D1 because of meandering or the like, can be moved in the second direction D2, so as to correct the position of the endless belt 52.
Consequently, when for example, the position of the endless belt 52 that is misaligned in the second direction D2 because of meandering or the like is corrected during non-printing, the cam shaft 59 is rotated such that the retraction surface regions RR of the first nip forming cam 132A and of the second nip forming cam 132B contact the roller 112A of the first nip forming lever 57A and the roller 112B of the second nip forming lever 57B, respectively, the fourth angular position AP4 of the first tension adjustment cam 133A contacts the contact surface 123A of the first tension adjustment lever 58A, and the fourth apex P4 of the second tension adjustment cam 133B contacts the contact surface 123B of the second tension adjustment lever 58B. Accordingly, the position of the endless belt 52 that is misaligned in the second direction D2 because of meandering or the like, can be moved in the first direction D1, so as to correct the position of the endless belt 52.
As described above, the image forming apparatus 1 of this example rotates the nip forming cams 132A, 132B to move the nip roller 55 between the pressed position and the retracted position, so as to switch between the state in which the nip N is formed between the endless belt 52 and the nip roller 55, and the state in which the endless belt 52 is spaced away from the nip roller 55. In addition, the tension of the endless belt 52 can be adjusted by rotating the tension adjustment cams 133A, 133B to move respective ends 54A, 54B of the adjustment roller 54 relative to the tension roller 53. Since the cam shaft 59 includes the nip forming cams 132A, 132B and the tension adjustment cams 133A, 133B, the nip forming cam 132A, 132B and the tension adjustment cams 133A, 133B can be operated by rotating the cam shaft 59. Accordingly, the size and cost of the image forming apparatus 1 can be reduced while extending the lifespan of the image forming apparatus 1.
In addition, the first nip forming cam 132A, the second nip forming cam 132B, the first nip forming lever 57A, and the second nip forming lever 57B forming the nip forming device move the nip roller 55 between the pressed position and the retracted position, so that the example image forming apparatus 1 is capable of switching between the state where the nip N is formed between the endless belt 52 and the nip roller 55, and the state where the nip roller 55 is spaced away from the endless belt 52. Additionally, the first tension adjustment cam 133A, the second tension adjustment cam 133B, the first tension adjustment lever 58A, and the second tension adjustment lever 58B forming the tension adjustment device tilt the adjustment roller 54 relative to the tension roller 53 regardless of whether the nip roller 55 is in the pressed position or the retracted position, so that a misalignment of the endless belt 52 in the longitudinal direction (or orientation) D can be corrected when the endless belt 52 rotates. Accordingly, the lifespan of the image forming apparatus 1 can be extended.
It should be understood that although various examples have been described in the specification, and it is apparent that the dispositions and details can be also modified, depending on examples.
For example, when a misalignment of the endless belt is not corrected, the first apex of the first tension adjustment cam and the second apex of the second tension adjustment cam may be positioned at the same angular position in the rotational direction of the cam shaft. In addition, when the apexes of the first tension adjustment cam and the apexes of the second tension adjustment cam are disposed at different positions in the rotational direction of the cam shaft, a misalignment of the endless belt can be corrected regardless of the position of each apex of the first tension adjustment cam and the second tension adjustment cam.
In some examples, the nip forming cam and the tension adjustment cam may be components of a single cam shaft, or may be components of different cam shafts. In such examples where the nip forming cam and the tension adjustment cam are components of different cam shafts, the adjustment roller 54 is tilted relative to the tension roller 53. Therefore, when the endless belt 52 rotates, a misalignment of the endless belt 52 in the longitudinal direction (or orientation) D can be corrected regardless of whether the nip roller is in the pressed position or the retracted position.
In some examples, the angle of each apex of the first tension adjustment cam and the second tension adjustment cam relative to the second reference position of the cam shaft may not be within the nip forming angular range NAR or the retraction angular range RAR relative to the first reference position of the cam shaft. In such examples where the angular positions of the apexes of the first tension adjustment cam and of the second tension adjustment cam relative to the second reference position of the cam shaft are not within the nip forming angular range NAR or the retraction angular range RAR relative to the first reference position of the cam shaft, the tension of the endless belt in the first direction and in the second direction can be changed by rotating the cam shaft. Namely, a misalignment of the endless belt can be corrected.
In some examples, when a misalignment of the endless belt 52 is corrected during printing, the cam shaft 59 may be rotated such that the vicinity of the first apex P1 of the first tension adjustment cam 133A contacts the contact surface 123A of the first tension adjustment lever 58A and the vicinity of the first angular position AP1 of the second tension adjustment cam 133B contacts the contact surface 123B of the second tension adjustment lever 58B. In such examples, a misalignment of the endless belt 52 can be corrected during printing. In such examples, the vicinity of the first apex P1 of the first tension adjustment cam 133A which contacts the contact surface 123A of the first tension adjustment lever 58A, and the vicinity of the first angular position AP1 of the second tension adjustment cam 133B which contacts the contact surface 123B of the second tension adjustment lever 58B may be regions extending along a predetermined length in the rotational direction of the cam shaft. Even in such examples, a misalignment of the endless belt 52 can be corrected during printing. The same applies to cases where a misalignment of the endless belt 52 is corrected during non-printing.
In some examples, with reference to
Similarly, still with reference to
In some examples, the configuration of the fixing device including the endless belt, the belt rollers including the tension roller and the adjustment roller, the nip roller, and the cam shaft including the nip forming cam and the tension adjustment cam may be used in devices other than the fixing device in an image forming apparatus. Similarly, the configuration of the fixing device including the endless belt, the belt rollers including the tension roller and the adjustment roller, the nip roller, the nip forming device, and the tension adjustment device may be used in devices other than the fixing device in the image forming apparatus.
In some examples, the nip forming device that moves the nip roller between the pressed position and the retracted position, and the tension adjustment device that corrects a misalignment of the endless belt in the longitudinal direction when the endless belt rotates may be achieved without the cam shaft of the above-described examples. For example, a first cam shaft including the first nip forming cam and the first tension adjustment cam, a second cam shaft including the second nip forming cam and the second tension adjustment cam, a first drive device that rotationally drives the first cam shaft, and a second drive device that rotationally drives the second cam shaft may be provided to provide the nip forming device and the tension adjustment device. In this case, for example, the first drive device and the second drive device can be rotationally driven independently of each other to more finely adjust the tension of the endless belt.
It is to be understood that not all aspects, advantages and features described herein may necessarily be achieved by, or included in, any one particular example. Indeed, having described and illustrated various examples herein, it should be apparent that other examples may be modified in arrangement and detail is omitted.
Number | Date | Country | Kind |
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2021-113281 | Jul 2021 | JP | national |
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5926680 | Yamamoto | Jul 1999 | A |
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2013-82600 | May 2013 | JP |
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Number | Date | Country | |
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20230009394 A1 | Jan 2023 | US |