This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2008-312052 filed Dec. 8, 2008.
1. Technical Field
The present invention relates to an image forming apparatus.
2. Related Art
Due to environmental considerations, EA (emulsion aggregation) toners using a wet production method are being used as toners in recent image forming apparatuses, enabling a reduction in the fixing temperature thereof. In order to achieve an even greater reduction in the fixing temperature crystalline binder polymers are gradually being introduced.
It is known that EA toners have poor cleaning characteristics in comparison to pulverized toners, and that crystalline binder polymers have poor charging characteristics. Consequently, there is a tendency to include a greater proportion of external additives in EA toners, in comparison to pulverized toners, in order to adjust the level of charge and maintain adequate cleaning.
Among such additives, in particular external additives of about 100 nm that are comparatively shaped with angular portions removed therefrom are used as transfer agents, in order to improve developability. However, such external additives readily pass beneath cleaning blades, though toner particles do not pass beneath the cleaning blade, so there is a tendency for external additive filming to occur. Therefore, recent toners are in a state susceptible to problems due to external additive filming due to becoming external-additive-rich.
A particular example of a problem caused by external additive filming is ghost images (ghosting). Within categories of ghosting there is known ghosting caused by localized changes in sensitivity and known ghosting caused by latent image electrical potential due to changes in Rp (residual potential), and also known ghosting caused by the surface condition of a photoreceptor.
According to an aspect of the invention, there is provided an image forming apparatus. The image forming apparatus includes: an image carrier; a charging component that charges the image carrier to a predetermined electrical potential; an exposing component that exposes the image carrier charged by the charging component with light and forms an electrostatic latent image on the image carrier; a developing component that develops the electrostatic latent image formed on the image carrier by the exposing component, using a developer in a state a biasing voltage is applied, the developer comprising a colorant and an external additive; a transfer body that transfers the developer image developed on the image carrier by the developing component onto a transfer body; a detecting component that detects a density of the developer image transferred onto the transfer body by the transfer body; a removing component that removes residual developer on the image carrier after the developer image has been transferred onto the transfer body by the transfer body; a first control component that controls the charging component, the exposing component, and the developing component such that a developer image representing a predetermined image is transferred onto the transfer body; a second control component that, after the first control component has controlled so as to develop the developer image representing the predetermined image formed a plurality of times in the same location on the image carrier by the exposing component, controls such that without performing exposure with the exposing component, the developer image, developed on the image carrier by the developing component applying a biasing voltage to the developer so as to adhere the developer to the image carrier including to the same location on the image carrier, is transferred to the transfer body; and a ghost image generation detecting component that detects whether or not a ghost image is generated by, after control by the second control component, comparing the density detected by the detecting component at a position of the transfer body corresponding to the same location of the image carrier to a reference density.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Explanation will now be given of details of an exemplary embodiment of the present invention, with reference to the drawings. Note that the developer in the exemplary embodiment of the present invention uses a toner (EA toner etc.) including an external additive that is easy to scrape through a cleaning unit, described later, developer is sometimes referred to below simply as “toner”.
A explanation will now be given of details of an image forming apparatus according to the present exemplary embodiment, with reference to the drawings.
Also included in the image forming apparatus are a static eliminator 17 that removes residual electrical potential on the surface of the photoreceptor 10, and a fixing unit 18 that fixes the toner image transferred onto the surface of the transfer body 20 by application of heat and/or pressure.
The non-contact charging unit 11, such as a charging roller, is disposed above the photoreceptor 10 shown in
The cleaning unit 16 is configured with a blade 19, serving as the cleaning blade of the present invention, disposed at an opening of a box 21, with the cleaning unit 16 constructed such that residual toner and the like removed from the surface of the photoreceptor 10 is collected within the box 21.
There are no particular limitations in the present invention to other elements of the configuration, the light-exposing unit 13, developing unit 14, transfer unit 15, static eliminator 17 and fixing unit 18, and these can be configured by application unmodified of known technology in the electrophotographic field.
The photoreceptor 10 is also of a circular cylindrical shape, being a rotating body rotating about a central axis connecting the centers of the circles at both ends of the circular cylinder. The developing unit 14 develops by rotating a developing rotating body 25, to which developer is adhered, about an axis substantially parallel to the axis of the photoreceptor 10, rotating at a specific rotational speed so as to slide the developing rotating body 25 with friction against the photoreceptor 10. Control is possible such that the developing rotating body 25 can be rotated at various rotational speeds.
Explanation will now be given of an image forming method of the present invention, using the image forming apparatus of
Any residual toner on the surface of the photoreceptor 10 after transfer, however, is removed by the cleaning unit 16 equipped with the blade 19 (cleaning process). Before continuing with the next image forming cycle, any residual electrical potential on the surface of the photoreceptor 10 is removed by the static eliminator 17.
Explanation will now be given of an electrical configuration of the image forming apparatus, with reference to
The CPU 40 controls the overall operation of the image forming apparatus, and the processing shown in a later described flow chart is executed by the CPU 40. A program expanded in the RAM 44, and a boot program for operating at start up, etc. are stored on the flash memory 42.
The RAM 44 is a storage device in which an OS (Operating System), program, and image data are expanded. Setting values related to the image forming apparatus and the like are stored on the NVM 46.
For connecting to a network the communications I/F 54 is configured with a NIC (Network Interface Card), and the driver thereof, or with a USB device etc.
A printer engine 52 is an engine for forming an image on a recording medium, such as paper, and includes the configuration shown in
In addition to the configuration described above, for example, a scanner, an interface for connecting to a telephone line, and units relating to image processing may also be included.
Explanation will be given below of processing according to the present exemplary embodiment, based on the above configuration. In the present exemplary embodiment, a test image is formed as a latent image on the surface of the photoreceptor, and the portions of the latent image due to the test image are called image portions, and portions thereof other than these are called non-image portions. Also the portions of the transfer body 20 to which the test image is transferred are called the image portions, and portions thereof other than these are called non-image portions.
In the present exemplary embodiment an external additive that readily passes under the blade 19 is used, however, the reason for passing under is shown in
The horizontal axis of the graph shown in
The graph shown in
As shown in
Consequently, when development is performed plural times in succession at the same position on the photoreceptor, depending on a combination of environmental factors, developing conditions and amount used on the photoreceptor, even at a position after passing the blade 19 the external additive may have passed under the blade 19, causing filming.
A process by which this filming generates ghosting will now be explained, with reference to
Note that in the present exemplary embodiment, the photoreceptor surface and the toner are negatively charged. Therefore the vertical axis of the graphs shown in these figures shows the magnitude of the negative charge.
First,
In the next
As shown in
Actual ghost images generated in this manner are shown in
It can be seen from the graph in
In the four images surrounding the ghost image shown as a rectangle, the image portion thereof is in the vicinity of the central bottom portion, with the remaining portions being a non-image portion, as shown in the diagram above. As shown in
By use of
A process for detecting the generation of an above described ghost image caused by external additive will now be explained. This process is a process executed by control of the CPU 40.
First, in step 101, the charging unit 11 uniformly charges the surface of the photoreceptor 10. Next, in step 102, the light-exposing unit 13 light-exposes a latent image of the test image. Next, in step 103, the developing unit 14 develops by applying biasing voltage A normally used when image forming. Then, at step 104, the transfer unit 15 transfers the image onto the surface of the transfer body 20, the above described external additive passing occurs with residual toner not being removed by the blade 19, however the static eliminator 17 removes the residual electrical potential on the surface of the photoreceptor 10.
Determination is made at step 105 as to whether or not the above described process has been performed a predetermined number of times (a minimum of two times), and if this determination is negative then the process returns to step 101. The processing of above described step 101 to step 105 is processing to develop a plural number of times a developer image representing the test image formed by the light-exposing unit 13 in the same location on the photoreceptor 10.
However, when the determination at step 105 is affirmative, then at step 106 the charging unit 11 uniformly charges the surface of the photoreceptor 10. Then at step 107, without forming a latent image, developing with toner is performed by application of a biasing voltage B, different from the biasing voltage A, and at step 108 the image is transferred onto the transfer body 20 by the transfer unit 15. The relationship between the biasing voltage A and the biasing voltage B will be explained later.
The processing of step 106 to step 108 is processing to control such that, with no light-exposure being performed by the light-exposing unit 13, a developer image is developed on the photoreceptor 10 by the developing unit 14 applying a biasing voltage to adhere developer to the photoreceptor 10, including the same location on the photoreceptor 10 as that of the test image, and the developed image on the photoreceptor 10 is transferred by the transfer unit 15.
At the next step 109, the density detection unit 22 detects a density X of toner at a position corresponding to an image portion on the surface of the transfer body 20 (a location at which the test image was formed (“the same location”)), and detects a density Y of toner at a position corresponding to a non-image portion on the surface of the transfer body 20 (a location different for the same location: more particularly a location not formed with the test image in the vicinity of where the test image was formed).
Then at step 110, the densities detected by the density detection unit 22 for each of the image portion and the non-image portion are compared with each other. More specifically, a state in which ghost images are generated due to external additive is detected is made at the next step 111 when determination that the difference between the density X and the density Y is greater than a predetermined value Z. At step 112 a state in which a ghost image due to external additive is not generated is detected when the determination is negative at step 110, and the processing is ended. Z is a value predetermined based on test results etc.
The relationship between the above described biasing voltage A and biasing voltage B will now be explained, with reference to
By using the biasing voltage B as the electrical potential applied to the toner, the toner is adhered to the image portion and to the non-image portion. The reason for such a biasing voltage B is that when biasing voltage A is used it is not possible to discriminate between a ghost image due to external additive and a ghost image due to a factor other than due to external additive.
Explanation will now be given of the fact that ghost images are readily generated with conditions of a large relative peripheral speed, with reference to the graph shown in
This graph is a graph made by forming a latent image of a test image 30 times at a relative peripheral speed of 1.75 so as to form an adhered layer of external additive on the photoreceptor 10, then without forming a latent test image changing the relative peripheral speed while leaving Vcln=120, passing the surface of the photoreceptor 10 past the developing unit 14, and shows the ΔVh after passing the developing unit 14.
As shown in
Since there is a high dependency on the amount of toner component adhered to the photoreceptor surface and to the surface roughness, conditions which do not readily generate ghost images may be found by trials using plural relative peripheral speeds.
When operating with various relative peripheral speeds in this manner, a step may be provided just after starting the routine in the flow chart explained for
In the exemplary embodiment explained above, the density detection unit 22 detects the density of toner transferred to the transfer body 20, however, as shown in
In such cases the image forming apparatus includes: a photoreceptor (image carrier) 10; a charging unit (charging component) 11 that charges the photoreceptor 10 to a predetermined electrical potential; a light-exposing unit (exposing component) 13 that exposes the photoreceptor 10 that has been charged by the charging unit 11 with light to form a latent electrostatic image on the photoreceptor 10; a developing unit (developing component) 14 that develops the latent electrostatic image formed on the photoreceptor 10 by the light-exposing unit 13 using a developer, containing a colorant and an external additive, in a state applied with a biasing voltage; and a density detection unit (detection component) 22 that detects the density of a developer image transferred onto the photoreceptor 10 by the developing unit 14.
Also included in the image forming apparatus are: a transfer unit 15 that transfers the developer image that has been developed on the photoreceptor 10 by the developing unit 14 onto a transfer body 20; a static eliminator 17 that removes residual electrical potential on the surface of the photoreceptor 10; and a fixing unit 18 that fixes the toner image transferred onto the surface of the transfer body 20 by application of heat and/or pressure.
When the image forming apparatus is configured in such a manner, after controlling so as to develop a plural number of times developer images representing the same test image, control is performed such that light-exposure is not carried out with the light-exposing unit 13 and a biasing voltage is applied to developer by the developing unit 14 so as to adhere developer to the photoreceptor 10, thereby forming a developer image on the photoreceptor 10. Then detection is made as to whether or not a ghost image due to external additive is generated by detecting with the density detection unit 22 the density of the same location of the image carrier as that of the test image and the density at a location of the image carrier that is different to the same location, then comparing these two densities. Namely, at step 108 in the flow chart explained for
Explanation will now be given of a configuration for detecting ghost image generation by electrical potential, using
The image forming apparatus shown in
Namely, the image forming apparatus shown in
Specific explanation will be given with reference to
The processing using electrical potentials to detect the generation of the above ghost image due to external additive will be explained with reference to the flow chart of
First, at step 201, the charging unit 11 uniformly charges the surface of the photoreceptor 10. Next, at step 202, the light-exposing unit 13 performs light-exposure to form a latent test image. Next, at step 203, the developing unit 14 develops the test image with toner using the above described biasing voltage A. Then, at step 204, the transfer unit 15 transfers the toner image onto the surface of the transfer body 20. As described above, the blade 19 is used to remove residual toner however the passage thereunder of the external additive occurs, and the static eliminator 17 removes the residual electrical potential on the surface of the photoreceptor 10.
Determination is made at step 205 as to whether or not the above described process has been performed a predetermined number of times (a minimum of two times), and if this determination is negative then the process returns to step 201. The processing of above described step 201 to step 205 is processing to develop a developer a plural number of times an image representing the test image formed by the light-exposing unit 13 in the same location on the photoreceptor 10.
However, when the determination at step 205 is affirmative, then at step 206 the charging unit 11 uniformly charges the surface of the photoreceptor 10. Then at step 207, without forming a latent image, the electrical potential X of an image portion of the photoreceptor 10 is detected by the first electrical potential detection unit 23. At step 208 the developing unit 14 applies a biasing voltage B with absolute value smaller than the photoreceptor charged electrical potential (this may be the same as biasing voltage A).
The processing of step 206 to step 208 is processing to control such that while no light-exposure is performed by the light-exposing unit 13, a developer image is developed on the photoreceptor 10 by the developing unit 14 applying a biasing voltage to adhere developer to the photoreceptor 10, including the same location on the photoreceptor 10, and the photoreceptor 10 is developed with developer.
At the next step 209, the second electrical potential detection unit 24 detects the electrical potential Y of an image portion on the photoreceptor 10. A state of ghost image generation is detected at the next step 211 when determination is made at step 210 that the difference between the electrical potential X and the electrical potential Y is greater than a predetermined value Z. At step 212 a state in which a ghost image is not generated is detected when the determination is negative at step 210, and the processing is ended. Note that the above described Z is a value pre-determined on the basis of test results or the like.
In the configuration shown in
Since there is a high dependency on the amount of toner component adhered to the photoreceptor surface and to the surface roughness, conditions which do not readily generate ghost images may be found by trials using plural relative peripheral speeds.
The processing of each of the flow charts explained above are only examples, and obviously the processing sequence may be changed, new steps added, and redundant steps removed, without departing from the scope of the present invention.
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2008-312052 | Dec 2008 | JP | national |
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