This patent specification is based on Japanese Patent Application No. JP2005-353955, filed on Dec. 7, 2005 in the Japan Patent Office, the entire contents of which are incorporated by reference herein.
1. Field of the Invention
The present invention relates to an image forming apparatus, and more particularly to an image forming apparatus capable of effectively performing a maintenance operation by increasing operability of a roller device.
2. Description of the Related Art
Conventionally, an image forming apparatus, such as a copier, a printer, a facsimile, or a multi-function device, which uses an electrophotographic method, generally employs a transfer roller as a mechanism to transfer a toner image formed on a surface of an image carrier onto a recording member. The transfer roller includes a metal core and a conductive elastic body layer. The conductive elastic body layer is made of conductive rubber, conductive sponge, etc., and is integrally formed in a roller shape around the metal core.
The transfer roller is rotatably supported on both ends thereof by shaft receiving members, and contacts, with pressure, the surface of the image carrier. When the recording member is passed through a nip portion between the transfer roller and the surface of the image carrier, the transfer roller is applied with a polarity opposite to a charged polarity of the toner image. Thus, the toner image is transferred onto a surface of the recording member.
In this regard, since the conductive elastic body layer of the transfer roller contacts, with pressure, the surface of the image carrier, the conductive elastic body layer of the transfer roller is worn out in continuous use. A surface of the conductive elastic body layer of the transfer roller is abraded due to a difference in linear velocity between the transfer roller and the image carrier. In addition, attachment of toner or paper dust may cause a change in a surface property of the conductive elastic body layer, thereby deteriorating transfer performance thereof and image quality.
For these reasons, the transfer roller is generally configured to be attachable to and detachable from an image forming apparatus so as to be quickly replaced with a replacement transfer roller when the transfer roller is degraded.
So far, a replacement operation of such a roller member in the image forming apparatus has been generally performed by technical support staff familiar with replacing transfer rollers. That is, general users have hardly performed the replacement operation. As a result, not much attention has been paid to operability of a replacement roller member in the replacement operation thereof.
However, general users are increasingly performing the replacement operation by themselves for some reasons, such as saving on maintenance costs of an image forming apparatus. Therefore, an increase in operability of the replacement roller member is desired so that general users may properly and effectively perform the replacement operation thereof.
This patent specification describes a roller device for use in an image forming apparatus in which a maintenance operation can be effectively performed by increasing operability of a replacement roller device. In one example, a roller device includes a roller, a shaft, and two grip members. The roller is configured to cover the shaft along the rotation axis and have two roller ends from which the two shaft end portions of the shaft are projected outwardly along the rotation axis. A shaft is configured to have a rotation axis at a center thereof and have two shaft end portions. The two grip members are configured to be rotatably disposed to a respective shaft end portion of the two shaft end portions.
This patent specification further describes a roller replacement package for use in an image forming apparatus in which a maintenance operation can be effectively performed by increasing operability of a replacement roller device. In one example, a roller replacement package includes a roller device, a housing member, and a supporter. The roller device includes a roller, a shaft, and two grip members. The roller is configured to cover the shaft along the rotation axis and have two roller ends from which the two shaft end portions of the shaft are projected outwardly along the rotation axis. The shaft is configured to have a rotation axis at a center thereof and have two shaft end portions. The two grip members are configured to be rotatably disposed to a respective shaft end portion of the two shaft end portions. The housing member is configured to house the roller device, wherein the housing member has an outlet through which the roller device is installed and removed, and the outlet is formed such that the roller device is installed and removed in a direction perpendicular to the rotation axis. The supporter is configured to support the roller device such that the two grip members of the roller device are positioned towards the outlet of the housing member.
This patent specification still further describes an image forming apparatus in which a maintenance operation can be effectively performed by increasing operability of a replacement roller device. In one example, an image forming apparatus includes a roller device, a bearing member, and a supporter. The roller device is configured to be exchangeably used in the image forming apparatus. The bearing member is configured to be attached to one of the two shaft end portions. The supporter is configured to support the shaft by holding the one of the two shaft end portions through the bearing. The roller device includes a roller, a shaft, and two grip members. The roller is configured to cover the shaft along the rotation axis and have two roller ends from which the two shaft end portions of the shaft are projected outwardly along the rotation axis. The shaft is configured to have a rotation axis at a center thereof and have two shaft end portions. The two grip members are configured to be rotatably disposed to a respective shaft end portion of the two shaft end portions.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
In describing preferred embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner. Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, particularly to
As illustrated in
The apparatus body 50 includes an intermediate transfer belt 11, image forming units 10m, 10c, 10y, and 10k, an optical write device 14, sheet feed trays 15a and 15b, sheet feed mechanisms 16a and 16b, a conveyance roller pair 17, a registration roller pair 18, a transfer opposing roller 13, a transfer exit guide 101, a fuser 20, switching pawls 21, 22, and 23, conveyance roller pairs 24, 25, 26, and 27, sheet sensors 35, 36, 37, 38, 39, 40, and 41, a sheet output roller pair 29, and a sheet output tray 30.
The duplexing unit 60 includes a switchback conveyance path 61, a sheet re-feed path 62, a first reversing roller pair 31, a second reversing roller pair 32, a manual feed tray 33, a manual feed mechanism 34, and a re-feed roller 28. For the apparatus body 50, the intermediate transfer belt 11 is provided in a substantially central portion thereof. The intermediate transfer belt 11 is looped over a plurality of rollers including the transfer opposing roller 13 and first transfer rollers 12.
The image forming units 10m, 10c, 10y, and 10k are disposed along a downward outer surface of the intermediate transfer belt 11 with respect to a vertical direction. Each of the image forming units 10m, 10c, 10y, and 10k has a photoconductor 1, a charger, a developer, and a cleaner. Each of the photoconductors 1 serves as an image carrying member, and is surrounded by the charger, the developer, and the cleaner.
Each of the first transfer rollers 12 is disposed along an inner circumferential surface of the intermediate transfer belt 11 so as to face the corresponding photoconductor 1. Each of the first transfer rollers 12 serves as a first transfer mechanism to transfer a toner image formed on the photoconductor onto the downward outer surface of the intermediate transfer belt 11.
According to the present example embodiment, the image forming units 10m, 10c, 10y, and 10k have a similar configuration except for colors handled in the developers. That is, the developers in the image forming units 10m, 10c, 10y, and 10k handle developing agents of magenta, cyan, yellow, and black colors, respectively.
Furthermore, in the present example embodiment, the image forming mechanisms 10m, 10c, 10y, and 10k are disposed in a color order of magenta, cyan, yellow, and black with respect to a traveling direction of the intermediate transfer belt 11, which indicated by an arrow A in
The optical write unit 14 is disposed under the image forming units 10m, 10c, 10y, and 10k. The optical write unit 14 includes a polygon mirror (not illustrated) and a group of mirrors (not illustrated). The optical write unit 14 emits a modulated laser beam onto a surface of the photoconductor 1 in each of the image forming units 10m, 10c, 10y, and 10k. The optical write unit 14 may be separately provided for each of the image forming units 10r, 10c, 10y, and 10k.
Incidentally, according to the present example embodiment, each of the intermediate transfer belt 11 and the optical write unit 14 is configured as a single unit, and is attachable to and detachable from the apparatus body 50.
The sheet feed trays 15a and 15b are disposed in two stages in a lower portion of the apparatus body 50. The sheet feed trays 15a and 15b store a recording member (hereinafter, referred to as a “sheet”) such as a transfer sheet. The sheet feed trays 15a and 15b are also provided with the corresponding sheet feed mechanisms 16a and 16b, respectively.
Each of the sheet feed mechanisms 16a and 16b includes a pick-up roller, a supply roller, and a separation roller. The conveyance roller pairs 17 are provided so as to convey a sheet, which is fed with any one of the sheet feed mechanisms 16a and 16b.
The registration roller pair 18 is disposed above the conveyance roller pairs 17. That is, the registration roller pair 18 is disposed on a downstream side of the conveyance roller pairs 17 in a conveyance direction of the sheet.
The secondary transfer roller 100 is a roller member that serves as a secondary transfer mechanism. Specifically, the secondary transfer roller 100 transfers the toner image transferred on the intermediate belt 11 onto the sheet that has been conveyed from any one of the sheet feed trays 16a and 16b. The secondary transfer roller 100 is disposed above the registration roller pair 18 so as to face the transfer opposing roller 13. The transfer opposing roller 13 is looped with the intermediate transfer belt 11.
The transfer exit guide 101 is disposed at an adjacent position above the secondary transfer mechanism. The transfer exit guide 101 serves as a conveyance regulation member to regulate a conveyance direction of the sheet by contacting the sheet in conveyance. The fuser 20 is disposed on a downstream side of the transfer exit guide 101 in the sheet conveyance direction.
The switching pawls 21, 22, and 23 are disposed above the fuser 20 so as to switch directions in which the sheet is conveyed. Each of the switching pawls 21, 22, and 23 changes a position thereof from a position indicated by a full line in
Each of the conveyance rollers 24 to 27 is disposed in an appropriate position along sheet conveyance paths. Furthermore, each of the sheet sensors 35 to 41 is also disposed in an appropriate position along the sheet conveyance paths. Incidentally, a sheet is guided to an appropriate sheet conveyance path with guide members (not numbered) such as a guide plate.
The upper surface of the apparatus body 50 is configured to serve as the sheet output tray 30. The sheet output roller pair 29 is disposed diagonally upward left from the fuser 20 in
According to the present example embodiment, the duplexing unit 60 is disposed at a side surface of the image forming apparatus 200. The duplexing unit 60 includes the switchback conveyance path 61 and the sheet re-feed path 62.
The first reversing roller pair 31 is disposed at an entrance portion of the switchback conveyance path 61. The entrance portion of the switchback conveyance path 61 is located in an upper portion of the image forming apparatus 200. Further, the second reversing roller pair 32 is disposed along the switchback conveyance path 61. The first reversing roller pair 31 and the second reversing roller pair 32 are configured to be rotatable in both clockwise and counterclockwise directions.
In addition, the conveyance roller pairs 26 and 27 are disposed at positions so as to substantially equally divide the sheet re-feed path 62 into three pieces. The switching pawl 23 is disposed at an adjacent position of the first reversing roller pair 31 so as to be located at an entrance portion from the switchback conveyance path 61 to the sheet re-feed path 62.
The manual feed tray 33 is configured to be housed into and ejected from a portion of an outer side surface of the duplexing unit 60.
The manual feed mechanism 34 is provided to feed a sheet from the manual feed tray 33 to a sheet conveyance path. The manual feed mechanism 34 includes a pick-up roller, a supply roller, and a separation roller.
The re-feed roller 28 is disposed at a lateral side of the manual feed mechanism 34, that is, at a closer position to the apparatus body 50. Driven rollers are provided so as to contact with pressure an upper portion and an lower portion of the re-feed roller 28, respectively.
The re-feed roller 28 is configured to be rotatable in both clockwise and counterclockwise directions. When a sheet is re-fed from the sheet re-feed path 62, the re-feed roller 28 is rotated in the clockwise direction illustrated in
Below, an image forming operation is described for the image forming apparatus 200 configured as above.
Upon starting the image forming operation, the photoconductor 1 in each of the image forming units 10m, 10c, 10y, and 10k, is rotationally driven in a clockwise direction in
The optical write unit 14 irradiates a laser beam onto the surface of the photoconductor 1 to form an electrostatic latent image thereon. At this time, original full-color image data is decomposed into single-color image data in magenta, cyan, yellow, and black. Then, the photoconductor 1 is exposed with the laser beam according to the decomposed single-color image data.
The electrostatic latent image formed on the surface of the photoconductor 1 is visualized with each color toner of magenta, cyan, yellow, and black in the developer.
The developer supplies each color toner of magenta, cyan, yellow, and black to the electrostatic latent image that has been formed on the surface of the photoconductor 1. Thus, the electrostatic latent image is visualized as a toner image in each color.
In each of the image forming units 10m, 10c, 10y, and 10k, the toner image in each color is sequentially transferred onto the surface of the intermediate transfer belt 11. At this time, the intermediate transfer belt 11 is rotationally driven in a counterclockwise direction as indicated by the arrow A in
Incidentally, the image forming apparatus 200 may form a single-color image by using any one of the image forming units 10m, 10c, 10y, and 10k. The image forming apparatus 200 may also form a color image by using any two or three of the image forming units 10m, 10c, 10y, and 10k. In monochrome image forming, the image forming apparatus 200 uses only the image forming unit 10k.
After all of the toner images are transferred onto the intermediate transfer belt 11, the cleaner in each of the image forming units 10m, 10c, 10y, and 10k removes excess toner remaining on the surface of the photoconductor 1. Then, the surface of the photoconductor 1 is discharged with an un-illustrated discharger so that a surface potential of the photoconductor 1 is initialized in preparation for a subsequent image forming operation.
Meanwhile, a sheet is selectively fed from any one of the sheet feed tray 15a, the sheet feed tray 15b, and the manual feed tray 33. The sheet is sent out to the secondary transfer mechanism by the registration roller pair 18 so as to match a timing when the full-color toner image carried on the intermediate transfer belt 11 is conveyed to the secondary transfer mechanism.
According to the present example embodiment, the secondary transfer roller 100 is applied with a transfer voltage having an opposite polarity to a polarity with which the full-color toner image on the intermediate transfer belt 11 is charged. Thereby, the full-color toner image is collectively transferred onto the sheet.
While the sheet on which the full-color toner image has been transferred passes through the fuser 20, the full-color toner image is fused and is fixed on the sheet. After the fusing process, the sheet is output to the sheet output tray 30, which is disposed on the upper surface of the apparatus body 50.
For a single-sided operation, a thick solid line B illustrated in
An optional sheet output tray (not illustrated), such as a four-compartment sorting tray, may be configured to be attachable on the upper surface of the apparatus body 50 above the switching pawl 22. Thus, after the fusing process, the sheet may be output to the optional sheet feed tray. For this case, a thick broken line C in
For a double-sided operation, a full-color toner image is transferred on one surface of a sheet, and then the sheet is sent out into the switchback conveyance path 61 by appropriately switching the positions of the switching pawls 21, 22, and 23.
At this time, each position of the switching pawls 21 and 22 is changed from a position indicated by a thick solid line in
When the sheet is sent out into the switchback conveyance path 61, a sheet conveyance route after passing through the conveyance roller pair 25 is indicated by a chain double-dashed line D in
When the sheet sensor 40 detects a trailing edge of the sheet that has been sent into the switchback conveyance path 61, the reversing roller pairs 31 and 32 are reversely rotated in clockwise directions in
The re-feed path 62 merges with the sheet conveyance path from the manual sheet feed tray 33 at the lower end thereof. The re-feed path 62 also merges with the sheet conveyance path from the sheet feed trays 15a and 15b at an inner side of the re-feed roller 28 relative to the center of the apparatus body 50. The sheet is conveyed through the re-feed path 62 with the conveyance roller pairs 26 and 27, and is then conveyed to the registration roller pair 18 with the re-feed roller 28.
For the case when the sheet is conveyed through the re-feed path 62, a single-dashed line E in
The sheet is reversed upside down by passing through the re-feed path 62 relative to the surface on which the intermediate transfer belt 11 carries a full-color toner image. Then, the full-color toner image is transferred from the intermediate transfer belt 11 onto the opposite surface of the sheet.
The transferred full-color image is fixed on the opposite surface of the sheet with the fuser, causing the sheet to carry the full-color toner images on both of the surfaces thereof. The resultant sheet is output to the sheet output tray 30 or the un-illustrated optional tray, and thus the dual-sided printing operation is finished.
According to the present example embodiment, the duplexing unit 60 is attached to the apparatus body 50 so as to be swayed by using a rotating shaft 63 as a pivot. Therefore, the duplexing unit 60 is openable and closable with respect to the apparatus body 50.
In addition, the duplexing unit 60 is supported by an un-illustrated link mechanism so as to be stopped at an appropriate position at opening. At this time, an open angle is preferably in a range of about 45 degrees to about 90 degrees, from a viewpoint of efficiency in a below-described replacement operation of the secondary transfer roller. The link mechanism, which supports the duplexing unit 60, is preferably provided with a damper mechanism so that a required force may be reduced in opening and closing of the duplexing unit 60. The damper mechanism may include a spring damper or an oil damper.
Further, as openable and closable members relative to the apparatus body 50, the duplexing unit 60 includes guide plates (not numbered) forming the switchback conveyance path 61, a guide member 66 forming a part of the re-feed path 62, a supplementary rotation unit 64, driven rollers 17b of the conveyance roller pairs 17, in addition to the switching pawl 23, the reversing roller pairs 31 and 32, the manual feed tray 33, the manual feed mechanism 34, and the re-feed roller 28.
The supplementary rotation unit 64 is configured to be rotatable around a rotation shaft 65 serving as a fulcrum shaft. The supplementary rotation unit 64 supports the secondary transfer roller 100, a driven roller 27b of the conveyance roller pair 27, a driven roller 26b of the re-feed roller 28, and the sheet sensor 41 (shown in
Therefore, the re-feed path 62 is openable by rotating the supplementary rotation unit 64 in a counterclockwise direction G in
The re-feed path 62 is defined on one side (the right side in
When the duplexing unit 60 is closed to the apparatus body 50 as illustrated
On the other hand, when the duplexing unit 60 is opened from the apparatus body 50, the secondary transfer roller 100 is separated from a portion of the intermediate transfer belt 11 which the transfer opposing roller 13 contacts with pressure. Further, the respective driven rollers 17b of the conveyance roller pairs 17 are separated from the corresponding drive rollers 17a. Thus, an ordinary sheet conveyance path 43, which is indicated by a thick solid line in
At this time, when the supplementary rotation unit 64 is rotated in a direction in which the re-feed path 62 is opened, that is, in the counterclockwise direction G in
Next, a configuration of the secondary transfer roller 100 of
Further, a roller attachment part 104a of a gripper 104 may be rotatably attached to each of the shaft end portions 103 via an un-illustrated ball bearing member (refer to 106 in
According to the present example embodiment, the transfer exit guide 101 and the gripper 104 are integrally molded ABS (acrylonitrile butadiene styrene) resin. Materials of the transfer exit guide 101 and the gripper 104 are not limited to ABS resins, and may include PC (polycarbonate) resins and other resins.
However, members made of ABS resin generally have relatively high flexibility compared to members made of PC resin or AS (acrylonitrile styrene) resin. Thus, when the roller attachment part 104a of the gripper 104 is attached to and detached from the end portions of the metal core forming the shaft end portion 103 in the secondary transfer roller 100, the members made of ABS resin generally have relatively high resistance to damage and therefore are easier to handle compared to the members made of PC resins or AS resins.
On the other hand, from a viewpoint of sheet guide performance, the transfer exit guide 101 is preferably made of a resin that does not contain any butadiene component. One reason is that when the transfer exit guide 101 is made of a resin containing butadiene component, a charged amount of the transfer exit guide 101 resulting from friction with a sheet may be increased, thereby disturbing a toner image that is not still fixed on the sheet.
Incidentally, although the gripper 104 and the transfer exit guide 101 are integrally molded in the present example embodiment, the gripper 104 and the transfer exit guide 101 may be configured as separate members and then be fixed with each other.
The shaft end portions 103 of the secondary transfer roller 100 are also projected outward from the roller attachment parts 104a in the rotation axis direction of the roller portion 102.
Caps 105 serving as a cap-shaped shaft bearing member are attached to the projected portions of the shaft end portions 103. The caps 105 are fixed by being sandwiched with un-illustrated sandwiching members serving as roller support members. The un-illustrated sandwiching members are provided in the intermediate transfer unit including the intermediate transfer belt 11. Thus, a position of the secondary transfer roller 100 is fixed with respect to a vertical direction of the apparatus body 50 (shown in
The caps 105 may be made of polyacetal resin or other resin having a relatively low friction coefficient with an outer circumferential surface of the shaft end portion 103. Accordingly, even when the cap 105 is sandwiched with the sandwiching members, a relatively low friction is obtained between an inner circumferential surface of the cap 105 and the outer circumferential surface of the metal core of the shaft end portion 103. Thus, the secondary transfer roller 100 becomes rotatable with relatively low load.
As illustrated in
According to the present example embodiment, as described below, while the transfer exit guide 101 is kept above the roller portion 102 with respect to a vertical direction of the apparatus body 50, the secondary transfer roller 100 is moved vertically downward to the supplementary rotation unit 64. Thus, the secondary transfer roller 100 is attached to the supplementary rotation unit 64. As illustrated in
According to the present example embodiment, a fixing member is provided to fix the cap 105 into the roller attachment part 104a of the gripper 104 and to suppress unintended detachment of the cap 105 from the shaft end portion 103. The fixing member includes the connecting member 105c that serves as an engaging part of the cap 105, and sandwiching members 104b that serve as an engaged part disposed at an outer side of each of the roller attachment parts 104a in the rotation axis direction of the roller portion.
When the cap 105 is attached to the shaft end portion 103 from an outer side of the shaft end portion 103 in the rotation axis direction of the roller portion, the connecting member 105c is sandwiched with the sandwiching members 104b of the roller attachment part 104a. Thus, the cap 105 is fixed to the roller attachment part 104a in a so-called snap-fit manner.
For the secondary transfer roller 100 having the configuration as described above, when an operator, such as a user or technical service staff, performs a replacement operation of the secondary transfer roller 100, the operator can grip the grippers 104 disposed at the ends of the secondary transfer roller 100 with both hands, or grip the transfer exit guide 101 with a single hand or both hands.
In the secondary transfer roller 100, the gripper 104 and the transfer exit guide 101 are disposed at positions so as to be easily gripped by the operator, compared to the roller portion 102 and the shaft end portion 103. Further, the gripper 104 and the transfer exit guide 101 are configured in shapes that can be easily gripped by the operator, compared to the roller portion 102 and the shaft end portion 103.
Accordingly, the operator can handle the secondary transfer roller 100 by griping the gripper 104 or the transfer exit guide 101 in the replacement operation of the secondary transfer roller 100. As a result, it is less likely that the operator handles the secondary transfer roller 100 by gripping the roller portion 102 or the shaft end portion 103.
Thus, attachment of dirt from the operator's hand to a surface of the roller portion 102 may be reduced, thereby suppressing degradation in sheet conveying performance of the secondary transfer roller 100 and degradation in image quality due to unevenness of an electric field in the second transfer area. In addition, as described below, operation efficiency may be increased when the roller attachment part 104a of the gripper 104 is inserted into a roller receiving part provided in the supplementary rotation unit 64.
According to the present example embodiment, while the secondary transfer roller 100 is attached to the supplementary rotation unit 64, the roller attachment part 104a (shown in
In the apparatus body 50, sandwiching members 19a and 19b are provided at respective positions corresponding to the caps 105 that are attached to the end portions of the secondary transfer roller 100. The sandwiching members 19a and 19b serve as positioning members to define a position of the secondary transfer roller 100 on an imaginary plane perpendicular to a swaying direction of the duplexing unit 60 when the duplexing unit 60 is closed to the apparatus body 50.
Incidentally,
When the secondary transfer roller 100 is attached to the supplementary rotation unit 64, the secondary transfer roller 100 is fixed to the supplementary rotation unit 64 in a so-called snap-fit manner so that a sheet guide surface of the transfer exit guide 101 provided in the secondary transfer roller 100 is in line with the ordinary sheet conveyance path 43 (refer to
Further, as illustrated in
As illustrated in
Next, a replacement operation of the secondary transfer roller 100 is described with reference to
For a replacement operation of the secondary transfer roller 100, first, an operator opens the duplexing unit 60 from the apparatus body 50, and exposes an interior of the supplementary rotation unit 64. At this time, the secondary transfer roller 100 is still attached to the supplementary rotation unit 64 in the snap-fit manner, as described above.
Then, the operator grips and moves the transfer exit guide 101 or the gripper 104 (shown in
Further, the operator rotates the secondary transfer roller 100 until the sheet guide surface of the transfer exit guide 101 becomes parallel to a substantially vertical plane. Then, the operator pulls up the secondary transfer roller 100 in a substantially vertical direction, while gripping the transfer exit guide 101 or the gripper 104. Thereby, the roller attachment part 104a of the gripper 104 is disengaged from the roller receiving part 70. Thus, the secondary transfer roller 100 is detached from the supplementary rotation unit 64.
After detaching the secondary transfer roller 100 from the supplementary rotation unit 64, the operator attaches a replacement secondary transfer roller 100 to the supplementary rotation unit 64 in a procedure substantially opposite to the above-described detachment procedure.
On attaching the replacement secondary transfer roller 100, the operator generally stands facing a side at which the duplexing unit 60 is disposed in the image forming apparatus 200. Therefore, when the operator grips the transfer exit guide 101 or the gripper 104 to attach the replacement secondary transfer roller 100 to the supplementary rotation unit 64, the operator looks at the front, towards a surface (i.e. a back surface in
Then, while gripping the transfer exit guide 101 or the gripper 104 of the replacement secondary transfer roller 100, the operator attaches the replacement secondary transfer roller 100 to the supplementary rotation unit 64 from an upper side of the supplementary rotation unit 64 in a vertical direction. Thus, the roller attachment part 104a of the gripper 104 is engaged with the roller receiving part 70 of the supplementary rotation unit 64.
At this time, the operator can see an attachment direction of the replacement secondary transfer roller 100 to the supplementary rotation unit 64 by checking the arrow I, which is formed on the marked member 105b to indicate the attachment orientation. Also, according to the present example embodiment, the arrow I is provided at an adjacent position of the roller attachment part 104a that is engaged with the roller receiving part 70 of the supplementary rotation unit 64. Thereby, the arrow I becomes noticeable to the operator, suppressing overlook thereof.
In addition, according to the present example embodiment, a similar arrow (not illustrated) to the arrow I is provided at an adjacent position of the roller receiving part 70 of the supplementary rotation unit 64. Specifically, the similar arrow is provided at a position opposite to a position at which the arrow I is located in the replacement secondary transfer roller 100 when the roller attachment part 104a of the gripper 104 is properly engaged with the roller receiving part 70 of the supplementary rotation unit 64.
Accordingly, on attaching the replacement secondary transfer roller 100 to the supplementary rotation unit 64, the operator can engage the roller attachment part 104a with the roller receiving part 70 of the supplementary rotation unit 64 through properly locating the arrow I and the similar arrow relative to each other. Thus, the replacement secondary transfer roller 100 can be properly attached to the supplementary rotation unit 64.
During the above attachment operation of the replacement secondary transfer roller 100, the operator performs the attachment, operation while checking positions of the roller attachment part 104a of the gripper 104 and the roller receiving part 70 of the supplementary rotation unit 64, in addition to positions of the arrow I and the similar arrow.
Accordingly, as in the present example embodiment, providing the arrow I and the similar arrow at respective adjacent positions of the roller attachment part 104a and the roller receiving part 70 may reduce the number of times when the operator changes gaze direction. As a result, operation efficiency may be increased in the replacement operation.
According to the present example embodiment, the roller attachment part 104a of the gripper 104 is attached to the shaft end portion 103 of the secondary transfer roller 100. The roller attachment part 104a has a shape in which two circular arc portions are removed from a member having a circular-shaped cross section and a diameter R′ so that two chords thereof becomes parallel to each other, as illustrated in
On the other hand, the roller receiving part 70 provided in the supplementary rotation unit 64 has substantially a U-shape in a cross section thereof, as illustrated in
An opening dimension r of the open portion of the roller receiving part 70 is configured to be slightly larger than a minimum dimension r′ indicating a distance between the two chords of the roller attachment part 104a, and to be sufficiently smaller than the maximum dimension R′ of the roller attachment part 134a. Consequently, the roller attachment part 104a can be engaged into the roller receiving part 70 when the roller attachment part 104a takes an orientation as illustrated in
According to the present example embodiment, when an orientation of the secondary transfer roller 100 is held so that the sheet guide surface of the transfer exit guide 101 is parallel to a substantially vertical plane, the roller attachment part 104a has an orientation as illustrated in
Accordingly, the operator first holds the supplementary rotation unit 64 of the duplexing unit 60, which is opened up to the given position, so that the sheet guide surface of the roller attachment part 104a becomes parallel to a substantially vertical plane. Then, the operator moves the secondary transfer roller 100 to the supplementary rotation unit 64 so that the roller attachment part 104a is inserted into the roller receiving part 70 from just above the open portion of the roller receiving part 70 in a substantially vertical direction. Thus, the roller attachment part 104a of the secondary transfer roller 100 is engaged with the roller receiving part 70 of the supplementary rotation unit 64.
The maximum dimension R′ of the roller attachment part 104a is configured to be slightly smaller than the minimum dimension R of the inner space of the roller receiving part 70, as described above. Therefore, the secondary transfer roller 100 is rotatable when the roller attachment part 104a thereof is engaged with the roller receiving part 70 of the supplementary rotation unit 64.
Then, while gripping the transfer exit guide 101 or the gripper 104, the operator rotates the secondary transfer roller 100 in a direction so that the transfer exit guide 101 is moved away from the apparatus body 50. Further, the operator pushes the transfer exit guide 101 or the gripper 104 against the supplementary rotation unit 64 to fix the secondary transfer roller 100 to the supplementary rotation unit 64 in the snap-fit manner. Finally, the operator closes the duplexing unit 60 relative to the apparatus body 50 to finish the replacement operation of the secondary transfer roller 100.
On attaching the replacement secondary transfer roller 100, as described above, the operator performs positioning of the secondary transfer roller 100 relative to the supplementary rotation unit 64 so that the arrow I of the secondary transfer roller 100 and the similar arrow of the supplementary rotation unit 64 have proper positions relative to each other. In this regard, if no mechanism is provided to support the positioning, the operation efficiency in the above attachment operation may be decreased. Therefore, according to the present example embodiment, the image forming apparatus 200 is configured to have a positioning mechanism as follows.
As illustrated as in
As in the present example embodiment, the guide pieces 104c and 104d are preferably disposed so as to be projected from the lower circular-arc portion of the roller attachment part 104a illustrated in
On performing the above positioning, the operator first engages the respective edge portions 70a (illustrated in
Then, the operator moves the secondary transfer roller 100 in a direction perpendicular to the rotation axis direction of the roller portion 102 so as to insert the roller attachment part 104a of the secondary transfer roller 100 into the open portion of the roller receiving part 70.
Thus, according to the present example embodiment, the position of the secondary transfer roller 100 relative to the supplementary rotation unit 64 in the rotation axis direction of the roller portion 102 is previously determined with the guide pieces 104c and 104d. Then, the operator can insert the roller attachment part 104a into the open portion of the roller receiving part 70 by moving the secondary transfer roller 100 in a direction perpendicular to the rotation axis direction of the roller portion 102.
Therefore, a relatively high operation efficiency may be obtained compared to a case where the operator inserts the roller attachment part 104a into the open portion of the roller receiving part 70 while performing positioning of the secondary transfer roller 100 in both of the rotation axis direction of the roller portion 102 and the direction perpendicular thereto.
As described above, in the present example embodiment, the guide pieces 104c and 104d are provided for each of the roller attachment parts 104a at an outer side and an inner side, respectively, thereof in the rotation axis direction of the roller portion 102. However, another configuration may be employed to obtain a similar effect to the present example embodiment.
As another example embodiment, a configuration as illustrated in
As another example embodiment, a configuration as illustrated in
Alternatively, although not illustrated, the guide 104d may be provided only at each inner side of the roller attachment parts 104a in the rotation axis direction of the roller portion 102.
Next, referring to
A packaging member includes a housing box 201 and a holding member 202. The housing box 201 houses the replacement secondary transfer roller 100 therein, and is provided with an extraction mouth 201 a from which the secondary transfer roller 100 is taken out. The extraction mouth 201a is provided in a plane parallel to the rotation axis direction of the roller portion 102. The holding member 202 holds the housed secondary transfer roller 100 in an orientation so that upper portions of the transfer exit guide 101 and the gripper 104 thereof is directed to the extraction mouth 201a of the housing box 201.
The housing box 201 has a rectangular parallelepiped shape that extends longer in a direction parallel to the rotation axis direction of the roller portion 102. The housing box 201 includes a cover part 201b to cause the extraction mouth 201a to be opened and closed relative to the exterior of the housing box 201. According to the present example embodiment, the housing box 201 is made of corrugated cardboard, which is cut and is folded into a shape as illustrated in
The holding member 202 includes a roller holding part 202a and a guide holding part 202b. The roller holding part 202a holds a lower portion of the roller portion 102 of the secondary transfer roller 100. The guide holding part 202b limits a movement of the transfer exit guide 101 so as to be directed substantially to the extraction mouth. According to the present example embodiment, the holding member 202 is made of corrugated cardboard, which is cut and is folded into a shape as illustrated in
On taking out the secondary transfer roller 100 from the packaging member, the operator opens the cover part 201b so that the extraction mouth 201a is opened to the exterior of the housing box 201. At this time, according to the present example embodiment, the secondary transfer roller 100 is held with the guide holding part 202b of the holding member 202 in the orientation so that the transfer exit guide 101 and the gripper 104 are directed to the extraction mouth 201a, as described above. Accordingly, the operator can relatively easily take the secondary transfer roller 100 out of the housing box 201 by putting his or her hands through the extraction mouth 201a into the housing box 201, gripping and pulling up on the transfer exit guide 101 or the gripper 104.
In addition, according to the present example embodiment, while holding the transfer exit guide 101 or the gripper 104 after the extraction, the operator can attach the secondary transfer roller 100 to the supplementary roller unit 64. Therefore, from the extraction of the secondary transfer roller 100 out of the housing box 201, to the attachment thereof to the supplementary roller unit 64, the operator does not need to regrip the secondary transfer roller 100. Thus, a relatively high operation efficiency may be obtained.
As described above, the image forming apparatus 100 according to the present example embodiment includes the secondary transfer roller 100 and the sandwiching members 19a and 19b. The secondary transfer roller 100 serves as a roller member attachable to and detachable from the image forming apparatus 100. The sandwiching members 19a and 19b serve as a roller support member to support the shaft end portion 103 of the secondary transfer roller 100 via the cap 105 serving as the roller receiving member.
The secondary transfer roller 100 also includes the roller portion 102, and the two shaft end portions 102 extended from both ends of the roller portion 102 outward in the rotation axis direction of the roller portion 102. Further, the secondary transfer roller 100 includes the transfer exit guide 101 and the gripper 104 serving as a gripping member that is rotatably provided around the two shaft end portions 103.
Accordingly, when performing a replacement operation of the secondary transfer roller 100, an operator can handle the secondary transfer roller 100 while gripping the gripper 104 or the transfer exit guide 101. Thus, attachment of dirt from the operator's hand to a surface of the roller portion 102 can be reduced, resulting in less deterioration in sheet conveyance performance of the secondary transfer roller 100 or degradation in image quality due to unevenness in an electric field of the secondary transfer area. Further, a decrease in operation efficiency may be reduced in snapping the roller attachment part 104a of the gripper 104 into the roller receiving part of the supplementary roller unit 64.
Furthermore, according to the present example embodiment, the grippers 104 and the transfer exit guide 101 may be a single member rotatably provided around the two shaft end portions 103. If gripping members are separately provided around each of the two shaft end portions 103, rotated positions of the gripping members may be different from each other, causing delay in the operator's handling thereof. Compared to this, according to the present example embodiment, such a difference between rotated positions of the gripping members does not occur, resulting in efficient handling of the secondary transfer roller 100.
Moreover, according to the present example embodiment, the roller member subjected to the replacement operation is configured to be used as the secondary transfer roller 100 serving as a conveyance roller to convey a sheet by contacting one surface of the sheet when the secondary transfer roller 100 is attached to the image forming apparatus 200.
The transfer exit guide 101 is used as the gripping member. The transfer exit guide 101 also serves as a conveyance regulation member to regulate a conveyance direction of the sheet by contacting the sheet during conveyance when the secondary transfer roller 100 is attached to the apparatus body 50.
Conventionally, from a viewpoint of downsizing the apparatus, since the gripping member is not related to the image forming operation of the image forming apparatus 200, the size of the gripping member of the secondary transfer roller 100 is preferably smaller. However, a smaller size of the gripping member may reduce operability of the secondary transfer roller 100 in the replacement operation thereof.
Then, according to the present example embodiment, the transfer exit guide 101 having a relatively large size corresponding to a sheet size is used as the gripping member of the secondary, transfer roller 100 that is gripped when the secondary transfer roller 100 is attached to the image forming apparatus 200. Thereby, the downsizing of the image forming apparatus 200 and the operability of the secondary transfer roller 100 can go together.
Incidentally, in the above description of the present example embodiment, the secondary transfer roller 100 is explained as a roller member subjected to the replacement operation. However, the roller member subjected to the replacement operation may be another roller member, and may be a drive roller or a driven roller.
In addition, according to the present example embodiment, the transfer exit guide 101 may be made of ABS resin, resulting in a less fragile property and a relatively high operability in handling the transfer exit guide 101.
Incidentally, as explained in the above description of the present example embodiment, the transfer exit guide 101 is preferably made of a resin that does not contain any butadiene component.
In the secondary transfer roller 100 according to the present example embodiment, the cap 105 is attached to at least one of the two shaft end portions 103. The cap 105 serves as the cap-shaped shaft bearing member that may slidably move along an outer circumferential surface of the two shaft end portions 103. The cap 105 is fixed with the sandwiching members 19a and 19b of the apparatus body 50 when the secondary transfer roller 100 is attached to the apparatus body 50.
The secondary transfer roller 100 also includes the sandwiching members 104b and the connecting member 105c to fix the cap 105 to the roller attachment part 104a of the gripper 104. The configuration as described above can suppress unintentional detachment of the cap 105 from the shaft end portion 103.
Further, according to the present example embodiment, the cap 105 may be a resin member having an inner circumferential surface that is slidably moved around the shaft end portion 103 with a relatively low frictional force. Therefore, a cap capable of being smoothly rotated around the shaft end portion 103 may be produced at a relatively lower cost.
The above fixing members according to the present example embodiment include the connecting member 105c and the sandwiching members 104b. The connecting member 105c serving as an engaging part is projected from the outer circumferential surface of the cap 105 to a radial direction thereof.
The sandwiching members 104b, serving as an engaged part, is disposed in an outer side of each of the roller attachment parts 104a of the grippers 104 in the rotation axis direction of the roller portion 102. The connection member 105c may be configured to be sandwiched with the sandwiching members 104b when the connecting member 105c is engaged into the sandwiching members 104b from an outer side thereof in the rotation axis direction of the roller portion 102.
With the configuration as described above, an operator can attach the cap 105 to the shaft end portion 103 through a simple operation of engaging the connecting member 105c of the cap 105 into the sandwiching members 104b from the external side in the rotation axis direction of the roller portion 102. Further, the manufacturing process of the secondary transfer roller 100 may be simplified, resulting in an increase in productivity thereof.
Incidentally, a similar effect may be obtained with a configuration in which sandwiching members serving as an engaged part are disposed in the cap 105, and an engaging part to be sandwiched with the sandwiching members is disposed in the roller attachment part 104a.
The above fixing member may be configured to be a screw member 107 as illustrated in
According to the present example embodiment, the cap 105 includes the marked member 105b indicating an attachment direction in which the secondary transfer roller 100 is attached to the apparatus body 50. Thus, mistakes regarding the attachment direction may be reduced, and operation efficiency in the replacement operation may be increased.
In addition, according to the present example embodiment, the apparatus body 50 has another marked member which corresponds to the marked member 105b disposed at the cap 105 when the secondary transfer roller 100 is attached to the apparatus body 50. Therefore, the marked member 105b of the cap 105 may also indicate an attachment position at which the secondary transfer roller 100 is attached to the apparatus body 50. With the marked member 105b, mistakes of the attachment position may be reduced, and operation efficiency in the replacement operation may be increased.
For the marked member 105b indicating the attachment position of the secondary transfer roller 100, as illustrated in
In the above description of the present example embodiment, the secondary transfer roller is supported with the apparatus body 50 in a manner such that the rotatable cap 105, which is slidably moved around the shaft end portion 103, is sandwiched with the sandwiching members 19a and 19b disposed in the apparatus body 50. However, the secondary transfer roller may be supported with the apparatus body 50 in another manner.
For example, a shaft bearing member 108 including a ball bearing as illustrated in
In this case, a load applied between the shaft end portion 103 and the sandwiching members 19a and 19b during rotation may be reduced. Therefore, a relatively smooth rotation of the shaft end portion 103 may be obtained while the secondary transfer roller 100 is attached to the apparatus body 50.
Further, in another example embodiment illustrated in
In addition, as illustrated in
The collar member 109 also has a similar configuration to the cap 105 of the present example embodiment except for a difference in diameter. Accordingly, similar to the present example embodiment, the fixing member of the collar member 109 also includes a connecting member 109c and sandwiching members 104b. The connecting member 109c is projected from an outer circumferential surface of the collar member 109 outward in a radial direction thereof, and serves as an engaging part. The sandwiching members 104b are disposed on an outer side of the roller attachment part 104a of the gripper 104 in the rotation axis direction of the roller portion 102, and serves as an engaged part. The connecting member 109c may be configured to be sandwiched with the sandwiching members 104b when the connecting member 109c is put into the sandwiching members 104b from an outer side thereof in the rotation axis direction of the roller portion 102.
When the configuration as illustrated in
Thus, the shaft bearing member 108 can be attached to the shaft end portion 103. The above attachment operation may be relatively simply accomplished, compared to the attachment operation in which the shaft bearing member 108 is attached to the shaft end portion 103 by press-fit fixation. Therefore, the productivity of the secondary transfer roller 100 may be further increased.
Incidentally, similar to the example embodiment illustrated in
According to the present example embodiment, the packaging member of the replacement for the secondary transfer roller 100 includes the housing box 201 and the holding member 202. In the housing box 201, the extraction mouth 201a is formed so that the replacement secondary transfer roller 100 can be extracted therefrom. The holding member 202 holds the replacement secondary transfer roller 100 that is housed in the housing box 201 in an orientation so that the gripper 104 or the transfer exit guide 101 of the replacement secondary transfer roller 100 is directed to the extraction mouth 201a.
Accordingly, in the replacement operation of the secondary transfer roller 100, an operator can extract the replacement secondary transfer roller 100 from the housing box 201 while griping the gripper 104 or the transfer exit guide 101 thereof. As a result, opportunities may be reduced in which dirt from the operator's hand is attached to a surface of the roller portion 102, thereby suppressing deterioration in sheet conveyance performance of the secondary transfer roller 100 or degradation in image quality due to unevenness in an electric field of the secondary transfer area. Further, a decrease in operation efficiency may be reduced when the roller attachment part 104a of the gripper 104 attached to the shaft end portion 103 is engaged into the roller receiving part 70 of the supplementary roller unit 64.
In the image forming apparatus 200 according to the present example embodiment, the apparatus body 50 is provided with the roller receiving part 70 serving as the gripper holding member to hold the gripper 104 or the transfer exit guide 101 of the secondary transfer roller 100. The gripper 104 of the secondary transfer roller 100 includes the roller attachment part 104a serving as the held part that is held by the roller receiving part 70.
The roller attachment part 104a has a shape as illustrated in
The roller receiving part 70 includes an open portion serving as a receiving mouth for the roller attachment part 104a. The open portion has a dimension corresponding to a minimum length r′ in a direction perpendicular to a roller axis direction of the roller attachment part 104a.
Only when the roller attachment part 104a is oriented relative to the open portion of the roller receiving part 70 as illustrated in
According to the present example embodiment, the roller attachment part 104a may be configured as an attachment part of the gripper 104 used when the gripper 104 is attached to each of the shaft end portions 103 disposed at an outer side of the roller portion 102 in the rotation axis direction of the roller portion 102.
The guide pieces 104c and 104d are disposed at an outer adjacent area and at an inner adjacent area of the roller attachment part 104a in the rotation axis direction of the roller portion 102. The guide pieces 104c and 104d contact an outer side and an inner side of the edge portions 70a, forming the open portion in the roller axis direction of the roller portion 102. Thereby, the guide pieces 104c and 104d guide insertion of the roller attachment part 104a into the open portion of the roller receiving part 70.
Thus, with the guide pieces 104c and 104d, the position of the secondary transfer roller 100 is previously determined relative to the supplementary rotation unit 64 in the rotation axis direction of the roller portion 102. Under this condition, the positioning of the secondary transfer roller 100 is performed with respect to a direction perpendicular to the rotation axis direction of the roller portion 102.
Then, the roller attachment part 104a can be inserted into the open portion of the roller receiving part 70. Therefore, according to the present example embodiment, a relatively higher operation efficiency may be obtained compared to the case where the roller attachment part 104a is inserted into the open portion of the roller receiving part 70 while the positioning of the secondary transfer roller 100 is simultaneously performed in both the rotation axis direction of the roller portion 102 and a direction perpendicular thereto.
The image forming apparatus 200 according to the present example embodiment includes the duplexing unit 60 and the link mechanism. The duplexing unit 60 is disposed on the side surface of the apparatus body 50, and also serves as an openable and closable door relative to the upper area of the apparatus body 50. The link mechanism serves as a door holding member to hold the duplexing unit 60 in an opened position.
The roller receiving part 70 is disposed on an inner surface of the duplexing unit 60, facing the apparatus body 50. The roller receiving part 70 is also disposed so that the open portion of the roller receiving part 70 is oriented substantially vertically upward when the duplexing unit 60 is opened via the link mechanism.
Generally, the metal core is the heaviest portion in the secondary transfer roller 100. Accordingly, when the gripper 104 or the transfer exit guide 101 is gripped, the secondary transfer roller 100 is preferably held in such an orientation that the roller portion 102 is placed at the lowest position thereof. Thereby, the secondary transfer roller 100 can be handled with a relatively low effort. Thus, in the image forming apparatus 200 according to the present example embodiment, the secondary transfer roller 100 can be attached to the supplementary rotation unit 64 with a relatively low effort.
Numerous additional modifications and variations are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the disclosure of this patent specification may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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