Patent Grant
9821973
This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Applications Nos. 2015-231514 (Nov. 27, 2015) and 2016-199146 (Oct. 7, 2016), the entire contents of both of which are incorporated herein by reference.
The present disclosure relates to an image forming apparatus incorporating a sheet feed unit that is used to previously keep in stock a large number of sheets, such as paper sheets, to be supplied to a device.
Sheet feed cassettes are used, in image forming apparatuses exemplified by copiers and printers, for the feeding of cut paper sheets or the like. In a sheet feed cassette, a large number of unprinted sheets are kept in stock previously, and by a sheet feed unit provided near the sheet feed cassette, one sheet after another is separated and fed out from the topmost layer of the bunch of sheets stacked in the cassette.
The sheet feed unit is fitted with expendables such as a sheet feed roller and a pickup roller, and is thus configured to be easily mounted in and dismountable from the main body of the image forming apparatus on occasions of maintenance and replacement of those expendables.
Some sheet feed cassettes are provided with a sheet stacking plate on the top face of which sheets are stacked. The sheet stacking plate is supported, at its upstream-side end in the sheet feed direction, on the inner side of the bottom face of the cassette body, and is swingable, about this end as a pivot, at the downstream-side end in the sheet feed direction as a swinging end. The swinging end of the sheet stacking plate is raised up by a driving means such as a lift motor provided in the image forming apparatus. This permits the downstream-side end of the sheets stacked on the sheet stacking plate to move to a proper sheet feed position, enabling stable sheet feeding.
As a method for detecting the sheet feed position, it is common to read the output value of a sensor that detects the top face of the sheets or of the sheet stacking plate in a manner interlocked with the pickup roller arranged in the sheet feed unit. For example, a sheet feeding device is known which is provided with a first detection sensor for detecting whether or not a sheet has passed between a sheet feed roller pair and a second detection sensor (top-face detection sensor) for detecting the sheet feed position at which the sheet stacking plate is raised.
According to one aspect of the present disclosure, an image forming apparatus includes an apparatus main body, a sheet storage cassette, a sheet feed unit, a first detection sensor, a second detection sensor, a cassette detection sensor, a driving device, and a controller. The sheet storage cassette is removably mounted in the apparatus main body, and includes a sheet storage portion in which sheets are stored, a sheet stacking plate of which an upstream-side end part in the sheet feed direction is pivotably supported on the bottom face or a side face of the sheet storage portion and on a top face of which the sheets are stacked, and a lift mechanism which raises and lowers the sheet stacking plate. The sheet feed unit is removably mounted in the apparatus main body, and feeds out the sheets stacked on the sheet stacking plate. The first detection sensor detects presence/absence of sheets stacked on the sheet stacking plate. The second detection sensor detects the top face of the sheets stacked on the sheet stacking plate raised by the lift mechanism. The cassette detection sensor detects the mounting of the sheet storage cassette. The driving device transmits a driving force to the lift mechanism. The controller controls the driving of the driving device. The sheet feed unit includes a first actuator which switches detection states of the first detection sensor according to the presence/absence of the sheets stacked on the sheet stacking plate and a second actuator which switches detection states of the second detection sensor according to the position of the sheet stacking plate or of the top face of the sheets stacked on the sheet stacking plate. The controller operates in the following manner: with the cassette detection sensor detecting the mounting of the sheet storage cassette, when the first detection sensor detects that the sheets are not stacked on the sheet stacking plate, the controller determines that the sheet feed unit is in a mounted state; when the first detection sensor detects that the sheets are stacked on the sheet stacking plate, the controller drives the driving device to make the lift mechanism raise the sheet stacking plate and, when the second detection sensor detects the top face of the sheets, the controller determines that the sheet feed unit is in the mounted state and, when the second detection sensor does not detect the top face of the sheets even after the driving device has been driven for a predetermined time, the controller determines that the sheet feed unit is in a dismounted state.
Further features and advantages of the present disclosure will become apparent from the description of embodiments given below.
Hereinafter, with reference to the accompanying drawings, an embodiment of the present disclosure will be described in detail.
In
A manual sheet feed section 102 is provided in an upper part of the right side face of the image forming apparatus 100, outside it. On the manual sheet feed section 102 are stacked sheets of a size or thickness different from those in the cassette sheet feed section 101, and sheets that are fed in one by one such as OHP sheets, envelopes, postcards, and transmittal forms.
Inside the image forming apparatus 100, a sheet transport section 103 is arranged. The sheet transport section 103 is located to the right of the cassette sheet feed section 101, that is, on the downstream side in the sheet feed direction, and to the left of the manual sheet feed section 102, that is, on the downstream side in the sheet feed direction. A sheet fed out from the cassette sheet feed section 101 is transported vertically upward along a side face of the apparatus main body 120 by the sheet transport section 103, and a sheet P fed out from the manual sheet feed section 102 is transported horizontally.
On the top face of the image forming apparatus 100, a document transport device 104 is arranged, and under it, an image reading section 105 is arranged. When a user copies a document, a plurality of document sheets carrying images such as text, graphics, and designs are stacked. The document transport device 104 feeds out document sheets one by one separately, and the image reading section 105 reads their image data.
On the downstream side of the sheet transport section 103 in the sheet transport direction, under the image reading section 105, an image forming section 106 and a transferring section 107 are arranged. In the image forming section 106, based on image data read by the image reading section 105, an electrostatic latent image of a document image is formed, and this electrostatic latent image is then developed to form a toner image. On the other hand, synchronously with the timing of the formation of the toner image in the image forming section 106, a sheet P is transported from the cassette sheet feed section 101 via the sheet transport section 103 to the transferring section 107. The toner image formed in the image forming section 106 is transferred to the sheet P in the transferring section 107.
On the downstream side of the transferring section 107, a fixing section 108 is arranged. The sheet P having an unfixed toner image transferred to it in the transferring section 107 is transported to the fixing section 108, where, as the sheet P passes through the nip portion between a fixing roller pair including a heating roller and a pressing roller, the unfixed toner image on the sheet P is fixed to become a permanent image.
On the downstream side of the fixing section 108, near the left side face of the image forming apparatus 100, a discharging/branching section 109 is arranged. The sheet discharged from the fixing section 108, when it is not subjected to duplex printing, is discharged from the discharging/branching section 109 onto a sheet discharge tray 111 provided on the left side face of the image forming apparatus 100, outside it.
Under the region spanning from the image forming section 106 to the discharging/branching section 109, over the cassette sheet feed section 101, a duplex printing unit 110 is arranged. When duplex printing is performed, a sheet discharged from the fixing section 108 is fed via the discharging/branching section 109 to the duplex printing unit 110. The sheet fed to the duplex printing unit 110 is switched back such that its obverse and reverse faces are reversed, and is then once again transported through the sheet transport section 103 to the transferring section 107, this time with that face of the sheet on which no image has yet been formed up.
In the image forming apparatus 100, there are also arranged an operation section (indicating device) 112 and a controller 113. The operation section 112 is provided with a liquid crystal display unit and LEDs so as to serve to indicate the status of the image forming apparatus 100 and to display the progress of image formation and the numbers of copies printed. The operation section 112 is further provided with a Start button, which the user operates to start image formation; a Stop/Clear button, which the user uses to stop image formation or for other purposes; a Reset button, which the user uses to recover default settings for various settings of the image forming apparatus 100. The controller 113 exchanges control signals and/or input signals with different devices within the image forming apparatus 100.
Next, a specific structure of the sheet feed cassette 1a, which is removably mounted in the image forming apparatus 100, will be described in detail with reference to, in addition the
In
Outside the walls 10a and 10d that are parallel to the insertion/extraction direction (the direction indicated by arrows AA′) of the sheet feed cassette 1a, guide rails 11a and 11b are fitted. In the apparatus main body 120 of the image forming apparatus 100, a pair of rail supports 44a (see
On the inner side of the bottom face of the cassette body 10, the sheet stacking plate 20 is provided. The bundle of sheets P is stacked on the sheet stacking plate 20. The sheet stacking plate 20 and the raising/lowering mechanism of the sheet stacking plate 20 will be described later.
Inside the cassette body 10, a pair of width restricting cursors 24 is provided erect along the sheet feed direction (the direction indicated by arrow B). The width restricting cursors 24 abut on side faces of the bundle of sheets P from opposite sides in the sheet width direction, which is perpendicular to the sheet feed direction, and position the bundle of sheets P in the width direction such that the bundle of sheets P is located in a sheet feed position from which the sheets are fed out by the sheet feed unit 117a. The width restricting cursors 24 are movable along cursor movement grooves (unillustrated) which are provided in the inner side of the bottom face of the cassette body 10 and which extend in the sheet width direction. The pair of width restricting cursors 24, which abuts on side faces of the bundle of sheets P from opposite sides in the sheet width direction, are interlocked by an unillustrated interlocking mechanism provided under them such that, as one is moved, the other too moves. Here, the pair of width restricting cursors 24 moves symmetrically in the left/right direction about the width-direction center line of the bundle of sheets P.
Inside the cassette body 10, on the upstream side in the sheet feed direction, a tail-end restricting cursor 26 is provided. The tail-end restricting cursor 26 abuts on a side face of the bundle of sheets P from the upstream side in the sheet feed direction, and positions the bundle of sheets P in the sheet feed direction such that the bundle of sheets P is located in a sheet feed position from which, out of the bundle of sheets P, one sheet after another is separated and fed out by the sheet feed unit 117a. The tail-end restricting cursor 26 is movable along a cursor movement groove (unillustrated) which is provided in the inner side of the bottom face of the cassette body 10 and which extends along the sheet feed direction.
As shown in
Under near the free end 20b of the sheet stacking plate 20, an action plate driving shaft 21 is arranged. The action plate driving shaft 21 is rotatably held on a bearing (unillustrated) which is formed in the inner side of the bottom face of the cassette body 10. One end of the action plate driving shaft 21 penetrates through a fastening hole 22a in an action plate 22, and thereby the action plate driving shaft 21 and the action plate 22 are fastened together. The action plate 22 is arranged at a position opposite an approximately central part of the reverse face of the sheet stacking plate 20 in the sheet width direction.
The other end of the action plate driving shaft 21 is coupled to a fan-shaped gear 23. The fan-shaped gear 23 is coupled via an idle gear 25 to a drive input coupling 27. As shown in
As a result, the topmost layer of the bundle of sheets P stacked on the sheet stacking plate 20 makes contact with the pickup roller 29, and by a sheet feed roller pair 30 including a feed roller 30a and a retard roller 30b, one sheet after another is separated and fed out from the sheet feed cassette 1a to the sheet transport section 103 (see
As more of the sheets stacked on the sheet stacking plate 20 are fed out, the amount of rotation of the drive input coupling 27 increases, thus the amount of swing of the action plate 22 increases, and thus the angle between the bottom face of the cassette body 10 and the action plate 22 increases. When all the sheets stacked on the sheet stacking plate 20 have been fed out, the action plate 22 is arranged at a position in which it is raised by a predetermined angle from the bottom face of the cassette body 10, and the free end 20b of the sheet stacking plate 20 is raised up to its highest level.
As shown in
In the unit insertion section 100c, on the side-face frame 100c on the downstream side in the insertion direction of the sheet feed cassettes 1a and 1b (the direction indicated by arrow A in
With the power to the image forming apparatus 100 on, when the sheet feed cassettes 1a and 1b are inserted up to predetermined positions inside the unit insertion section 100c, the cassette detection sensors 33a and 33b turn on, detecting the insertion of the sheet feed cassettes 1a and 1b. Moreover, the drive input coupling 27 meshes with the drive output coupling 37 of the lift motors 35a and 35b, permitting a driving force to be transmitted to the action plate driving shaft 21 via the drive input coupling 27, the idle gear 25, and the fan-shaped gear 23 (for all of these, see
As shown in
Moreover, in the unit insertion section 100c, there are formed a pair of rail supports 44a and 44b for slidably supporting the guide rails 11a and 11b for the sheet feed cassettes 1a and 1b and bearing holes for supporting a boss 43 of the sheet feed units 117a and 117b (a rotary shaft 45 of the feed roller 30a; see
As shown in
After the sheet feed cassette 1a having a bundle of sheets P stacked on the sheet stacking plate 20 is inserted, when the sheet stacking plate 20 is raised by a predetermined amount, the contact piece 50c is pressed by the bundle of sheets P and the PE detection actuator 50 pivots, so that the first light-shielding plate 50b swings in the counter-clockwise direction in
In the sheet stacking plate 20, a slit (unillustrated) is formed through which the contact piece 50c of the PE detection actuator 50 can pass. As printing operation proceeds and the sheets inside the sheet feed cassette 1a decreases, the sheet stacking plate 20 rises accordingly, so that the angle of the PE detection actuator 50 is kept constant. When the sheets inside the sheet feed cassette 1a are exhausted, the contact piece 50c passes through the slit in the sheet stacking plate 20, and the PE detection actuator 50 swing in the clockwise direction into the state shown in
On the sheet feed unit 117a, a roller holder 31 (see
On the roller holder 31, a top-face detection actuator (second actuator) 51 is arranged. The top-face detection actuator 51 has a second light-shielding plate 51a which shuts off or opens up the optical path of the second detector d2 (see
When sheet transport is taking place, as the action plate 22 (see
Moreover, on the sheet feed unit 117a, a holder support member 53 is provided so as to be swingable about a pivot 53a (see
When the sheet feed cassette 1a is inserted up to a predetermined position in the unit insertion section 100c, the wall 10b (see
Next, a description will be given of an insertion detection mechanism for the sheet feed unit 117a in the image forming apparatus 100 according to the present disclosure. With the sheet feed unit 117a inserted, when the sheet feed cassette 1a is inserted with no bundle of sheets P stacked on the sheet stacking plate 20, the contact piece 50c of the PE detection actuator 50 is not pressed by the bundle of sheets P, and thus the first detector d1 of the PE detection sensor 40a is in a light-shielded state. In contrast, when the sheet feed cassette 1a is inserted with a bundle of sheets P stacked on the sheet stacking plate 20, the contact piece 50c of the PE detection actuator 50 is pressed by the bundle of sheets P, and the first detector d1 of the PE detection sensor 40a is in a light-transmitted state.
On the other hand, with the sheet feed unit 117a not inserted, when the sheet feed cassette 1a is inserted, because of the absence of the PE detection actuator 50, the first detector d1 of the PE detection sensor 40a is in a light-transmitted stated. Accordingly, when the sheet feed cassette 1a is inserted with a bundle of sheets P stacked on the sheet stacking plate 20, it is not possible to determine whether or not the sheet feed unit 117a is inserted based only on the detection result of the PE detection sensor 40a.
Here, when the sheet feed unit 117a is inserted and in addition a bundle of sheets P is stacked on the sheet stacking plate 20 in the sheet feed cassette 1a, swinging the action plate 22 by a predetermined amount and raising the sheet stacking plate 20 a little causes the pickup roller 29a to be pushed up together with the roller holder 31 by the bundle of sheets P. As a result, The second light-shielding plate 51a of the top-face detection actuator 51 shuts off the optical path of the second detector d2 of the top-face detection sensor 41a and changes the received signal level, enabling detection of the top face of the bundle of sheets P. At the time point that the top face of the bundle of sheets P is detected, the lift motor 35a can be stopped.
In contrast, when the sheet feed unit 117a is not inserted, because of the absence of the top-face detection actuator 51, even when the action plate 22 is swung and the sheet stacking plate 20 is raised, the received signal level of the second detector d2 of the top-face detection sensor 41a does not change. Thus, when swinging the action plate 22 by a predetermined amount (for a predetermined time) does not change the received signal level of the second detector d2, the controller 113 can determine that the sheet feed unit 117a is not inserted and stop the lift motor 35a. In a case where, because of a failure of the lift motor 35a, the action plate 22 does not swing and the sheet stacking plate 20 does not rise, it is possible, by displaying on the operation section 112 (see
First, with the power to the image forming apparatus 100 on, when the sheet feed cassette 1a is inserted into the image forming apparatus 100, the cassette detection sensor 33a turns on (Step S1), and a detection signal is transmitted from the cassette detection sensor 33a to the controller 113, so that insertion of the sheet feed cassette 1a is detected. Next, the controller 113 checks whether or not the first detector d1 of the PE detection sensor 40a is in a light-transmitted state (Step S2).
When the first detector d1 of the PE detection sensor 40a is in a light-transmitted state (Step S2, YES), then, as mentioned earlier, it is unclear whether or not the sheet feed unit 117a is inserted, and thus a control signal is transmitted from the controller 113 to the lift motor 35a to start to drive the action plate 22 (Step S3). Then, it is checked whether or not the second detector d2 of the top-face detection sensor 41a goes into a light-shielded state (Step S4).
When the second detector d2 of the top-face detection sensor 41a is in a light-transmitted state (Step S4, NO), then the action plate 22 continues to be driven, and it is checked whether or not the action plate 22 has been driven for a predetermined time (Step S5). The “predetermined time” at Step S5 is set to be a short time that is sufficient to detect the top face of the bundle of sheets P when the sheet feed unit 117a is inserted. When the driving of the action plate 22 has not reached the predetermined time (Step S5, NO), the flow returns to Step S4, where the check of whether or not the second detector d2 has gone into a light-transmitted state is continued.
When, at Step S5, the driving of the action plate 22 has reached the predetermined time (Step S5, YES), it is determined that the sheet feed unit 117a is not inserted (Step S6), and the driving of the action plate 22 is ended (Step S7). Moreover, an error indication (e.g., a text message such as “Sheet feed unit not inserted”) is indicated on the liquid crystal display unit in the operation section 112 to prompt insertion of the sheet feed unit 117a (Step S8).
When, at Step S4, the second detector d2 of the top-face detection sensor 41a has gone into a light-shielded state (Step S4, YES), it can be detected that the sheet feed unit 117a is inserted (Step S9), and thus, at the time point that the second detector d2 goes into a light-shielded state, the driving of the action plate 22 is ended (Step S10), and the process is ended.
On the other hand, when, at Step S2, the first detector d1 of the PE detection sensor 40a is in a light-shielded state (Step S2, NO), it can be detected that the sheet feed unit 117a is inserted (Step S11). In this case, that is, in a state where no bundle of sheets P is stacked on the sheet stacking plate 20, an Empty indication (e.g., a text message such as “No sheets available”) is displayed on the liquid crystal display unit in the operation section 112 to prompt replenishing with a bundle of sheets P (Step S12).
Next, the controller 113 checks whether or not the first detector d1 of the top-face detection sensor 41a has gone into a light-transmitted state (Step S13). When the first detector d1 is in a light-transmitted state (Step S13, YES), the sheet feed cassette 1a has been replenished with a bundle of sheets P, and thus a control signal is transmitted from the controller 113 to the lift motor 35a to start to drive the action plate 22 (Step S14). Then, it is checked whether or not the second detector d2 of the top-face detection sensor 41a goes into a light-shielded state (Step S15), and at the time point that the second detector d2 goes into a light-shielded state, the driving of the action plate 22 is ended (Step S16), and the process is ended.
With the procedure described above, irrespective of the stacking condition of the bundle of sheets P in the sheet feed cassette 1a, it is possible to reliably check whether or not the sheet feed unit 117a is inserted in the image forming apparatus 100, and it is possible, when the sheet feed unit 117a is not inserted, to prevent the lift motor 35a from continuing to operate with the sheet stacking plate 20 raised up to its upper limit. It is thus possible to prevent the action plate driving shaft 21, the action plate 22, and the lift motor 35a from breaking under an excessive load.
Moreover, whether or not the sheet feed unit 117a is inserted is checked by use of the PE detection sensor 40a, which detects presence/absence of sheets, and the top-face detection sensor 41a, which detects the top-face position of sheets, and this eliminates the need to provide a sensor dedicated to discriminating the insertion state of the sheet feed unit 117a, contributing to a simplified control mechanism and reduced cost.
The present disclosure is not limited by the embodiment described above and allows for many modifications without departing from the spirit of the present disclosure. For example, although in the embodiment described above, transmissive sensors having a light emitter and a light receiver on opposite inner faces of a U-shape as seen in a plan view is used as the PE detection sensors 40a and 40b and the top-face detection sensors 41a and 41b, it is also possible to use reflective sensors in which light is emitted from a light emitter toward a reflector plate and the light reflected from the reflector plate is received by a light receiver.
Although in the embodiment described above, text messages are displayed on the liquid crystal display unit in the operation section 112 to indicate that the sheet feed units 117a and 117b are not mounted and that there is no bundle of sheets P in the sheet feed cassettes 1a and 1b, it is also possible to previously store audible messages instead of text messages to give indications by means of audible messages.
The sheet feed cassettes 1a and 1b can store not only sheets of paper but also various kinds of sheets such as OHP sheets and label sheets.
The present disclosure is applicable to image forming apparatuses provided with a sheet feed unit and a sheet storage cassette that are removably mounted in them. According to the present disclosure, it is possible to provide an image forming apparatus that can discriminate whether or not a sheet feed unit is inserted with a simple structure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-231514 | Nov 2015 | JP | national |
| 2016-199146 | Oct 2016 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20090066006 | Lee | Mar 2009 | A1 |
| 20100090394 | You | Apr 2010 | A1 |
| 20110158729 | Lee | Jun 2011 | A1 |
| 20130136517 | Hirose | May 2013 | A1 |
| 20140203496 | Hamasaki | Jul 2014 | A1 |
| 20170217707 | Fujinuma | Aug 2017 | A1 |
| Number | Date | Country |
|---|---|---|
| 2008-100824 | May 2008 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20170153589 A1 | Jun 2017 | US |
