This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2015-184059 filed Sep. 17, 2015.
The present invention relates to an image forming apparatus and method and a non-transitory computer readable medium.
According to an aspect of the invention, there is provided an image forming apparatus including two or more photoconductors, an image carrier, first and second transfer units, first and second measuring units, and a determining unit. The two or more photoconductors each hold an image formed by using a toner. The image carrier holds images transferred from the two or more photoconductors. The first transfer unit transfers images from the two or more photoconductors to the image carrier by applying a first transfer voltage to the two or more photoconductors and the image carrier. The second transfer unit transfers an image from the image carrier to a medium by applying a second transfer voltage to the image carrier and the medium. In the second transfer unit, if the second transfer voltage changes, the efficiency of transferring a toner which forms an image to be transferred from the image carrier to the medium starts to decrease from a point of a peak. The peak is determined by the number of times that the first transfer voltage is applied to the image. The first measuring unit measures density of a first test image which has been formed by using a toner of a first color and which has been transferred from the image carrier to the medium. The second measuring unit measures density of a toner on a topmost layer of a second test image which has been formed by superposing plural toners of different colors and which has been transferred from the image carrier to the medium. The determining unit determines whether an appropriate value of the second transfer voltage has increased or decreased over time from the second transfer voltage which is currently applied, in accordance with a change in the density measured by the first measuring unit during a certain period and a change in the density measured by the second measuring unit during the certain period.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
The image forming device 20 forms an image indicated by the image data processed by the controller 10 on a medium. The image forming device 20 forms a color image by fixing four toners, that is, YMCK toners, on a medium.
The plural photoconductor drums 21, chargers 22, exposure units 23, developing units 24, and first transfer units 26 are disposed along the intermediate transfer belt 25 in accordance with the YMCK colors. In
The photoconductor drums 21 are provided according to the color and each hold an image thereon formed by using a toner of a corresponding color. The photoconductor drum 21 is an example of a photoconductor according to an exemplary embodiment of the invention. The photoconductor drum 21 has a photosensitive layer. The photoconductor drum 21 holds a latent image (also called an electrostatic latent image) and an image formed by developing a latent image with toner on the surface of the photosensitive layer while rotating in the direction indicated by the arrow A1 in
The charger 22 charges the photosensitive layer of the photoconductor drum 21 so that the surface of the photosensitive layer will be at a predetermined potential. The exposure unit 23 irradiates the charged photosensitive layer with exposure light so that the photosensitive layer will be exposed to light. The intensity of the exposure light and the position at which the photosensitive layer is irradiated with the exposure light are controlled in accordance with the image data. With this exposure operation, a latent image representing an image indicated by the image data is formed on the photosensitive layer.
The developing unit 24 has a developing roller which sucks and transports charged toner. The developing unit 24 applies a developing bias voltage to the photoconductor drum 21 and the developing roller, and supplies toner from the developing roller to the photoconductor drum 21, thereby developing the latent image. In this manner, by using toner, the developing unit 24 forms a visualized image on the photoconductor drum 21 at a position at which the latent image is formed.
The intermediate transfer belt 25 is an endless belt and holds images transferred from the photoconductor drums 21 (first transfer). The intermediate transfer belt 25 is an example of an image carrier according to an exemplary embodiment of the invention. The intermediate transfer belt 25 is rotatably supported by plural support rollers, and rotates in the direction indicated by the arrow A2 in
The first transfer unit 26 applies a first transfer voltage to the photoconductor drum 21 and the intermediate transfer belt 25 so as to transfer the image held on the photoconductor drum 21 to the intermediate transfer belt 25 (first transfer). The first transfer voltage is a potential difference between the surface of the photoconductor drum 21 and the surface of the intermediate transfer belt 25. The first transfer unit 26 has a first transfer roller at a position at which the first transfer unit 26 opposes the photoconductor drum 21 with the intermediate transfer belt 25 therebetween. The first transfer unit 26 applies a bias voltage to the first transfer roller and the photoconductor drum 21 so as to generate a potential difference represented by the first transfer voltage between the surface of the photoconductor drum 21 and the surface of the intermediate transfer belt 25. Because of this potential difference, the image held on the surface of the photoconductor drum 21 is transferred to the surface of the intermediate transfer belt 25 (first transfer).
The second transfer unit 27 applies a second transfer voltage to a portion between the intermediate transfer belt 25 and a medium so as to transfer the image held on the surface of the intermediate transfer belt 25 to the medium (second transfer). The second transfer voltage is a potential difference between the surface of the intermediate transfer belt 25 and the surface of the medium. The second transfer unit 27 has a second transfer roller 271 and a backup roller 272. The second transfer roller 271 and the backup roller 272 oppose each other with the intermediate transfer belt 25 therebetween and form a nip part.
The transport unit 28 has plural rollers, and transports the medium in the transport direction indicated by the arrow A3 in
The fixing unit 29 fixes the image transferred to the medium onto the medium. In this exemplary embodiment, the sensor 30 is disposed on the downstream side of the fixing unit 29 in the transport direction A3, and measures the physical quantity (for example, the amount of light generated as a result of diffuse reflection) indicating the density of toner of the image fixed on the medium by the fixing unit 29.
As a result of the CPU 11 of the controller 10 executing a program, the functions shown in
The first measuring unit 101 measures the density of a test image formed by using at least one of Y, M, C, and K toners and transferred to a medium by the second transfer unit 27. In the image forming apparatus 1, a test image group including plural test images is formed on a medium and is used for adjustments to be made by the adjusting unit 103 and determinations to be made by the determining unit 104, which will be discussed later.
In this exemplary embodiment, the first measuring unit 101 measures the density of each test image included in the test image groups shown in
The second measuring unit 102 measures the density of a toner on the topmost layer of a second test image formed by superposing plural toners of different colors and fixed on a medium by the fixing unit 29. Hereinafter, the density of on the topmost layer of such a second test image will be referred to as a “second density”. In this exemplary embodiment, the second measuring unit 102 measures the second density of a toner on the topmost layer of a second test image formed by superposing plural toners of Y, M, and C colors. Among these toners, the Y toner is first transferred to the intermediate transfer belt 25 (first transfer). Accordingly, the Y toner is formed on the topmost layer of the second test image when the image is transferred to the medium (second transfer). Thus, the second measuring unit 102 measures the density of the Y toner formed on the topmost layer of the second test image as the second density.
In this exemplary embodiment, the second measuring unit 102 measures the second density, assuming that a test image including three Y, M, and C toners and having the maximum tone values of Y, M, and C colors (test image Tcmy-max in
The adjusting unit 103 makes various adjustments which may influence the quality of an image formed by the image forming apparatus 1, on the basis of the density levels of the test images formed on a medium. The adjusting unit 103 makes adjustments so that, for example, the difference between the color represented by image data and the color of an image formed on a medium will be reduced (as close as possible to 0). The adjusting unit 103 makes this color adjustment by generating and updating a lookup table (LCT) in which input tone values and output tone values of each of YMCK colors represented by image data are associated with each other. For making this adjustment, various known techniques may be used. The adjusting unit 103 makes color adjustments on the basis of measurement results supplied from the first measuring unit 101.
In accordance with the transition of each of the above-described first density and second density respectively measured by the first and second measuring units 101 and 102 during the same period, the determining unit 104 determines whether the appropriate value of the second transfer voltage has increased or decreased over time from the second transfer voltage which is currently applied (hereinafter referred to the “current second transfer voltage”). In this case, the period for which the first and second measuring units 101 and 102 make measurements is a period used for determining whether the appropriate value of the second transfer voltage has increased or decreased, and will thus be hereinafter referred to as the “determination period”. Strictly speaking, the current second transfer voltage is a value which may be changed from the value which is set at the start of the determination period (hereinafter such a value will be referred to as the “initial value”), for example, due to a temporal change in the physical properties on the surface of the intermediate transfer belt 25. However, in an exemplary embodiment of the invention, it is assumed that such a change is negligible. That is, the initial value of the second transfer voltage is directly used as the current second transfer voltage.
The above-described determination is made by utilizing a change in the efficiency of transferring toner (hereinafter simply referred to as the “transfer efficiency”) in accordance with a change in the second transfer voltage (the potential difference between the surface of the intermediate transfer belt 25 and the surface of a medium). The appropriate value of the second transfer voltage is a value which makes it possible to perform second transfer more appropriately than the use of other values of the second transfer voltage. This will be discussed more specifically with reference to
It is assumed that, in the image forming apparatus 1, the operator doing the maintenance of the image forming apparatus 1, for example, sets the second transfer voltage V11, which is higher than the second transfer voltage corresponding to the peak Pcmy, as the initial value of the second transfer voltage. The reason for this is as follows. With the application of the second transfer voltage V11 (in comparison with other values of the second transfer voltage), an image formed by using toners of multiple colors, such as a second test image, is transferred to a medium at a relatively high transfer efficiency. Additionally, even if the second transfer voltage is increased or decreased, the transfer efficiency does not change significantly. When the initial value of the second transfer voltage is set, this initial value is the appropriate value of the second transfer voltage. In other words, the appropriate value of the second transfer voltage is a value which makes it possible for toners of multiple colors to be transferred to a medium at relatively high transfer efficiency and which does not change the transfer efficiency significantly even if the second transfer voltage is increased or decreased.
For example, when the second transfer voltage increases from V11 to V12, the transfer efficiency represented by each of the line Lk and the line Lcmy decreases merely gently. When the second transfer voltage decreases from V11 to V13, the transfer efficiency represented by the line Lk increases merely gently, and the transfer efficiency represented by the line Lcmy first increases gently up to the peak Pcmy and then decreases. Accordingly, concerning the line Lcmy, the degree by which the transfer efficiency decreases is smaller than that in a case in which the initial value of the second transfer voltage is set to be the value corresponding to the peak Pcmy. The relationship between the second transfer voltage and the transfer efficiency shown in
The second transfer voltage corresponding to the peak Pcmy is higher than that corresponding to the peak Pk. The reason for this will be explained below with reference to
In
Thus, the charge amounts of toners of multiple colors contained in the test image Tcmy-max are greater than the charge amount of K toner contained in the test image Tk-max. Among the toners of multiple colors contained in the test image Tcmy-max, the charge amount is greater in ascending order of C, M, and Y. As the toner has a greater charge amount, the attracting force between the toner and the intermediate transfer belt 25 becomes stronger, and thus, a higher second transfer voltage is required for enhancing the transfer efficiency. In this manner, in the second transfer unit 27 of the image forming apparatus 1, if the second transfer voltage to be applied to an image to be transferred to a medium is changed, the transfer efficiency of toner forming this image starts to decrease from a point of the peak. The peak is determined by the number of times that the first transfer voltage is applied to an image to be transferred to a medium.
Accordingly, as shown in
As discussed above, the line Lk and the line Lcmy shown in
In the state shown in
As described above, if both of the first density (the density of the first test image) and the second density (the density of toner on the topmost layer of the second test image) are decreased, as shown in
However, if, due to a change in the ambient temperature or humidity, the line Lk and the line Lcmy are shifted further to the right side than the state shown in
More specifically, during the period (determination period) until when the second density measured by the second measuring unit 102 becomes lower than a first threshold, if the first density measured by the first measuring unit 101 is increasing, the determining unit 104 determines that the appropriate value of the second transfer voltage has increased from the current second transfer voltage. As discussed above, in this exemplary embodiment, this determination period starts when the second transfer voltage is set to be the initial value. In other words, the determination period starts in a state in which the second transfer unit 27 applies the second transfer voltage (the initial value) higher than the second transfer voltage at which the transfer efficiency of toner on the topmost layer of the second test image reaches the peak, as the appropriate value of the second transfer voltage.
On the other hand, during the period (determination period) until when the second density measured by the second measuring unit 102 becomes lower than a second threshold, if the first density measured by the first measuring unit 101 is decreasing, the determining unit 104 determines that the appropriate value of the second transfer voltage has decreased from the current second transfer voltage. This determination period also starts when the second transfer voltage is set to be the initial value.
An approach to determining the first and second thresholds will be discussed below with reference to
For example, if the appropriate value of the second transfer voltage is increasing from the current second transfer voltage since the determination period has started, the transfer efficiency of the first test image increases up to a point of the peak Pk and then starts to decrease from a point of the peak Pk. Accordingly, the measured first density also first increases and then starts to decrease. At this time, if the measured second density is not lower than the first threshold, the second transfer voltage is higher than V21 and the transfer efficiency of the first test image is equal to or higher than W11. Accordingly, the first density (the density of the first test image) measured during the determination period is increasing. Thus, the determining unit 104 correctly determines that the appropriate value of the second transfer voltage has increased from the current second transfer voltage, as described above.
If the second transfer voltage is lower than V21, the first density measured during the determination period is decreasing. Accordingly, if a value equal to or smaller than the second density measured in the case of the application of the second transfer voltage V21 is set to be the second threshold, the measured first density decreases despite that the appropriate value of the second transfer voltage has increased from the current second transfer voltage. In this case, the determining unit 104 may wrongly determine that the appropriate value of the second transfer voltage has decreased from the current second transfer voltage despite that it has actually increased. In other words, if a value greater than the second density measured in the case of the application of the second transfer voltage V21 is set to be the second threshold, the determining unit 104 does not make such a wrong determination.
Examples of determinations made by the determining unit 104 will be discussed below with reference to
In
In
In a case in which the second density is smaller than the first threshold, if the first slope is 0 or greater and the second slope is smaller than 0, it is determined that the appropriate value of the second transfer voltage has increased from the current second transfer voltage. In a case in which the second density is smaller than the second threshold, if both of the first slope and the second slope are smaller than 0, it is determined that the appropriate value of the second transfer voltage has decreased from the current transfer voltage. If the determining unit 104 determines that the appropriate value of the second transfer voltage has increased, it supplies this information to the first voltage control unit 105. If the determining unit 104 determines that the appropriate value of the second transfer voltage has decreased, it supplies this information to the second voltage control unit 106.
Upon receiving information that the appropriate value of the second transfer voltage has increased from the current second transfer voltage from the determining unit 104, the first voltage control unit 105 performs control so that the current second transfer voltage will be increased. More specifically, the first voltage control unit 105 increases the current second transfer voltage by an amount which is determined on the basis of voltage increase control information. The voltage increase control information indicates the relationship between the second transfer voltage and a change in at least one of the first density and the second density which is measured in the case of an increase in the appropriate value of the second transfer voltage.
More specifically, the first voltage control unit 105 increases the bias voltage to be applied to a portion between the second transfer roller 271 and the backup roller 272 by the second transfer unit 27 shown in
Upon receiving information that the appropriate value of the second transfer voltage has decreased from the current second transfer voltage from the determining unit 104, the second voltage control unit 106 performs control so that the current second transfer voltage will be decreased. More specifically, the second voltage control unit 106 decreases the current second transfer voltage by an amount which is determined on the basis of voltage decrease control information. The voltage decrease control information indicates the relationship between the second transfer voltage and a change in at least one of the first density and the second density which is measured in the case of a decrease in the appropriate value of the second transfer voltage.
If it is determined that the first slope is 0 or greater (the result of step S12 is YES), the determining unit proceeds to step S13. In step S13, the determining unit 104 determines that the appropriate value of the second transfer voltage has increased from the current second transfer voltage. Then, in step S14, the first voltage control unit 105 of the controller 10 performs control so that the current second transfer voltage will be increased, and then finishes the operation procedure. If the determining unit 104 determines in step S12 that the first slope is not 0 or greater (the result of step S12 is NO), it terminates the operation procedure.
If the determining unit 104 determines in step S11 that the second density has not become lower than the first threshold (the result of step S11 is NO), the determining unit 104 proceeds to step S21 to determine whether or not the second density has become lower than the second threshold. If it is determined that the second density has become lower than the second threshold (the result of step S21 is YES), the determining unit 104 proceeds to step S22 to determine whether or not the first slope is smaller than 0. If it is determined that the first slope is smaller than 0 (the result of step S22 is YES), the determining unit 104 proceeds to step S23. In step S23, the determining unit 104 determines that the appropriate value of the second transfer voltage has decreased from the current second transfer voltage. Then, in step S24, the second voltage control unit 106 of the controller 10 performs control so that the current second transfer voltage will be decreased and then finishes the operation procedure. If the determining unit 104 determines in step S21 that the second density has not become lower than the second threshold or in step S22 that the first slope is not smaller than 0, it terminates the operation procedure.
As described above, in this exemplary embodiment, a determination is made regarding how the appropriate value of the second transfer voltage has changed (whether it has increased or decreased from the current second transfer voltage) in accordance with a temporal change in the relationship between the second transfer voltage and the transfer efficiency. On the basis of the determination result, the second transfer voltage is controlled (increased or decreased) at an appropriate timing, as discussed above. The first and second test images may also be used for the adjustments to be made by the adjusting unit 103.
The above-described exemplary embodiment is only an example, and may be modified in the following manner. The exemplary embodiment and the modified examples may be combined according to the necessity.
In the above-described exemplary embodiment, the second transfer voltage is controlled on the basis of a determination result. However, the determination result may be handled in a different manner.
The notifying unit 107 notifies a user of the determination result supplied from the determining unit 104. In the notifying unit 107, destination information concerning an email address of the user or the IP address of a terminal used by the user in a company, for example, is stored. Upon receiving a determination result from the determining unit 104, the notifying unit 107 sends information indicating the determination result to the destination indicated by the stored destination information.
In the above-described exemplary embodiment, the first test image is formed by using K toner. However, the first test image may be formed by using a toner of another color, such as Y, M, or C toner. Likewise, in the exemplary embodiment, the second test image is formed by using three YMC toners. However, the second test image may be formed by using toners of other three colors, such as KYM toners, or may be formed by using toners of two colors. In the exemplary embodiment, test images having the maximum tone values of the corresponding colors are used as the first and second test images. However, test images having a tone value other than the maximum tone value may be used.
Any test image may be used as long as the first peak of the transfer efficiency of toner in the first test image and the second peak of the transfer efficiency of toner on the topmost layer of the second test image, which has been discussed with reference to
More specifically, during the period (determination period) until when the first density measured by the first measuring unit 101 becomes lower than a third threshold, if the second density measured by the second measuring unit 102 is increasing, the determining unit 104 determines that the appropriate value of the second transfer voltage has increased from the current second transfer voltage. On the other hand, during the period (determination period) until when the first density measured by the first measuring unit 101 becomes lower than a fourth threshold, if the second density measured by the second measuring unit 102 is decreasing, the determining unit 104 determines that the appropriate value of the second transfer voltage has decreased from the current second transfer voltage. The third and fourth thresholds are determined in a manner similar to the first and second thresholds determined in the exemplary embodiment.
In the exemplary embodiment, the number of times that the first transfer voltage is applied to toner of a single color in the first test image is only once. In contrast, in the modified example, the number of times that the first transfer voltage is applied to toner on the topmost layer of the second test image is twice or more. Accordingly, in the case of the exemplary embodiment, it is easier to increase the difference between the first peak and the second peak than a case in which the first peak is greater than the second peak.
In the case of
Since the difference between the peak Py and the peak Pck in the example shown in
In the above-described exemplary embodiment, the determination period used by the determining unit 104 for making a determination is started when the second transfer voltage is set to be the initial value. However, the determination period may start at a different timing. For example, the determining unit 104 may make a determination at predetermined regular times (for example, every day), and the period from a time point dated back for a predetermined time length (for example, 5N days) from a time point at which the determining unit 104 makes a determination to the time point at which the determining unit 104 makes a determination is set to be the determination period. In this case, the length of the determination period is fixed, in contrast to the exemplary embodiment in which the determination period continues to extend until the second density becomes lower than the first or second threshold.
If the controller 10 determines in step S33 that the first condition is not satisfied (the result of step S33 is NO), it proceeds to step S34 to determine whether or not a second condition is satisfied. In this example, the controller 10 determines that the second condition is satisfied if the second density has become lower than the second threshold and if the first slope is smaller than 0. Then, in step S23, the controller 10 determines that the appropriate value of the second transfer voltage has decreased, and in step S24, the controller 10 performs control so that the current second transfer voltage will be decreased. Then, the controller 10 finishes the operation procedure. If the controller 10 determines in step S34 that the second condition is not satisfied (the result of step S34 is NO), it terminates the operation procedure.
In the exemplary embodiment, the determining unit 104 makes a determination on the basis of the second density and the first slope. However, the determining unit 104 may make a determination on the basis of the second slope as well as the first slope. A first condition and a second condition to be used in such a case when the operation shown in
However, after the second density is increasing for a while, if an abnormality occurs in the formation of the second test image or in the measurements by the second measuring unit 102, the second density suddenly drops to a value lower than the first threshold or the second threshold. In this case, however, it is possible that the second slope become 0 or greater. If the second density is increasing, it is most probably that the first density is also increasing. In this case, the determining unit 14 may wrongly determine that the appropriate value of the second transfer voltage has increased. In the modified example, however, such a wrong determination is avoided.
The determining unit 104 may calculate the first and second slopes in a manner different from the exemplary embodiment. For example, the determining unit 104 may calculate the first slope on the basis of the first density measured for the first time in the determination period and the first density measured for the last time in the determination period. The determining unit 104 may also calculate the second slope on the basis of the second density measured for the first time in the determination period and the second density measured for the last time in the determination period. In this approach, regardless of in which manner the second density increases or decreases during the determination period, if the second density becomes lower than the first or second threshold, it is certain that the second slope becomes 0 or smaller. As a result, when the second density actually drops suddenly, not because of the occurrence of an abnormality in the formation of the second test image or in the measurements by the second measuring unit 102, it is determined that the appropriate value of the second transfer voltage has decreased.
In the exemplary embodiment, the sensor 30 is disposed on the downstream side of the fixing unit 29 in the transport direction A3, and measures the physical quantity indicating the density of toner in test images fixed on a medium by the fixing unit 29. However, the sensor 30 may be located at a different position. For example, the sensor 30 may be disposed on the downstream side of the second transfer unit 27 and on the upstream side of the fixing unit 29 in the transport direction A3, and may measure the physical quantity indicating the density of toner in test images which has been transferred to a medium but has not been fixed on the medium. No matter whichever case it is, that is, whether or not toner in test images has been fixed on a medium, the density of toner in the test images transferred to a medium is measured. However, as in the exemplary embodiment, if measurements are carried out after toner is fixed on a medium, the density of images close to those output from the image forming apparatus 10 and actually seen by a user is measured. Therefore, the precision in the appropriate value of the second transfer voltage is enhanced.
The invention may be implemented as an information processing device, such as a controller, or an image forming apparatus including such an information processing device. The invention may also be implemented as a processing method for performing processing executed by a computer which controls the image forming apparatus or as a program for causing the computer to function as, for example, the elements shown in
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiment was chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2015-184059 | Sep 2015 | JP | national |
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Number | Date | Country | |
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20170082955 A1 | Mar 2017 | US |