1. Field of the Invention
The present invention relates to a fixing device to be used in an electrophotographic image forming apparatus such as a copying machine or a printer.
2. Description of the Related Art
In some cases, a film heating type fixing device, which is advantageous from the viewpoint of quick start or energy saving, is used as a fixing device for an image forming apparatus such as a copying machine or a printer.
The above-mentioned fixing device includes a heat resistant film (hereinafter simply referred to as a film), a heater, and a pressure member forming a nip portion together with the heater via the film. It is common practice to heat a recording material bearing an unfixed toner image at the nip portion while conveying the recording material, thereby fixing the toner image to the recording material.
In this film heating system, there can occur, due to variation in positional accuracy of the film and the pressure member, a phenomenon (hereinafter referred to as a film deviation) in which the film is allowed to deviate in a direction (film generatrix direction) orthogonal to the recording material conveyance direction. As a countermeasure for this film deviation, there is adopted a method in which an edge portion of the film is regulated by a regulating member.
However, when the edge portion of the film is regulated by the regulating member, there may be generated bend, wrinkle, and fissure (hereinafter referred to as a film edge portion damage) due to the film deviation force.
In view of this, Japanese Patent Application Laid-Open No. 5-208750 discusses a fixing device employing a regulating member having a regulating surface such that a distance from an imaginary plane perpendicular to the longitudinal direction of the film is decreased immediately after the nip portion toward the downstream side in the film moving direction, and a regulating surface continuous with the above-mentioned regulating surface and perpendicular to the longitudinal direction of the film. Due to the above regulating member, the film edge portion gradually receives a reaction force of the film deviation force from the regulating surface, thereby suppressing a film edge portion damage.
However, the above-described construction has often proven insufficient in suppressing the film edge portion damage generated by a deviation force applied to the film when a user pulls the recording material out of the nip portion.
This is because the strength of the film deviation force in coping with a jam depends on the force with which the user pulls the recording material out of the nip portion and the angle at which the recording material is pulled out, and, in some cases, there can be generated a deviation force larger than that at the time of fixing.
The present invention is directed to a film heating type fixing device capable of suppressing a film edge portion damage even when a deviation force larger than that at the time of fixing is generated in the film when a jam is being coped with.
According to an aspect of the present invention, a fixing device is configured to heat a recording material bearing a toner image at a nip portion while conveying the recording material thereby to fix the toner image onto the recording material. The fixing device includes a tubular film, a nip portion forming member contacting an inner surface of the film, a pressure member forming the nip portion together with the nip portion forming member via the film, and a regulating member configured to regulate a movement of the film by contacting an end surface in a generatrix direction of the film when the film moves in the generatrix direction of the film. The regulating member includes, in a vicinity of the nip portion, a regulating surface inclined such that a distance from an imaginary plane including the end surface is gradually decreased as the regulating surface extends away from the nip portion in a circumferential direction of the film, and that the distance therefrom is gradually increased as the regulating surface extends in a radial direction of the film.
According to an exemplary embodiment of the present invention, a film edge portion damage can be suppressed when a deviation force larger than that at the time of fixing is generated in the film while a jam is being coped with.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
Before describing the fixing device according to the first exemplary embodiment of the present invention, the construction of and a problem in a conventional fixing device will be described with reference to
A tubular film 12 is a heat resistant single-layer film or a composite-layer film having undergone a desired surface treatment or laminate treatment. For example, the material of the single-layer film includes a film of polyester (PET) or polyimide (PI) having undergone heat resistance treatment and having a thickness of approximately 50 μm. The material of the composite-layer film includes a film formed by further forming on the above-mentioned film surface a releasing layer of tetrafluoroethylene perfluoroalkyl vinylether copolymer (PFA) or polytetrafluoroethylene (PTFE).
One surface of a flat-plate heater 15 as the nip portion forming member is retained by a heater holder 13, and another surface thereof, opposite the surface retained by the heater holder 13, contacts the inner circumferential surface of a film 12 to heat the film 12. On the surface of the heater 15 contacting the film 12, there is provided a linear or strip-like heat generation resistor formed of silver palladium or the like by screen printing, etc.
A pressure roller 14 serving as the pressure member forms a nip portion N together with the heater 15 via the film 12. The pressure roller 14 is rotated by a drive force from a drive source (not illustrated), and rotates the film 12 by a frictional force at the nip portion N. As illustrated in
Conventional regulating members 18 serve to regulate a movement of the film 12 at the time of fixing when the film 12 receives a force (hereinafter referred to as a deviation force) in a direction orthogonal to the recording material conveyance direction.
Next, the construction of the regulating member 18 will be described in detail with reference to
Here, the deviation force of the film 12 will be described.
To solve this problem, each regulating member 18 is provided with the regulating surface 18b such that a distance from the end surface of the film 12 is gradually decreased, so that the end surface of the film 12 rotating in the rotational direction at the time of fixing for the film 12 may be gradually regulated immediately after the outlet of the nip portion. Thus, immediately after the outlet of the nip portion for the film 12, the end surface of the film 12 gradually receives a reaction force against the deviation force from the regulating surface 18b, so that the above-mentioned problem is solved.
Next, there will be provided a description about the case where a jam occurs, when the apparatus comes to a stop while nipping the recording material 2 at the nip portion, and the user pulls out the recording material 2 from the downstream side (the outlet side for the film 12 in the film rotational direction) in the recording material conveyance direction to cope with the jam. In this case, the rotational direction of the film 12 is the same as that at the time of fixing. When the recording material is pulled out in a direction parallel to the recording material conveyance direction, no deviation force is generated in the film 12. However, when the recording material 2 is pulled out in a direction at an angle with respect to the recording material conveyance direction, there can be generated in the film 12 a deviation force larger than that at the time of fixing.
In particular, when the user copes with the jam (i.e., pulls out the recording material 2 in a direction at an angle with respect to the recording material conveyance direction) without releasing the pressure at the nip portion, the frictional force between the recording material and the film 12 increases, so that the deviation force of the film increases.
The larger the deviation force Fj of the film 12, the stronger the force with which the end surface of the film 12 contacts the regulating surfaces 18a and 18b. Thus, in some cases, the deviation force Fj exceeds the bending stiffness of the film 12, resulting in the edge portion of the film 12 being bent. The edge portion of the film 12 is bent toward the inner circumferential side or the outer circumferential side of the film 12. Alternatively, there may simultaneously exist, in the circumference of the edge portion of the film 12, a portion bent toward the inner circumferential side and a portion bent toward the outer circumferential side.
The case where the edge portion of the film 12 is bent toward the inner circumferential surface side of the film 12 as a result of contact with the regulating member 18 will be described with reference to
Ideally, it is desirable for the end surface of the film 12 and the regulating surface 18a to contact each other in parallel to each other as illustrated in
Then, as illustrated in
On the other hand, as illustrated in
As described above, in the rotational direction, the edge portion of the film 12 is bent toward the inner circumferential surface side of the film 12 at the regulating surfaces 18a and 18b, and is restored to the former state in the vicinity of the nip portion. As a result of repetition of this bending and restoration, the edge portion becomes subject to fatigue fracture.
Further, as illustrated in
Regarding the maximum angle at which the edge portion of the film 12 is bent by the regulating surface 18a or 18b, the maximum angle is 180 degrees in the case where the film 12 is bent toward the inner circumferential surface side, whereas the maximum angle is 90 degrees in the case where it is bent toward the outer circumferential surface side as illustrated in
Next, with reference to
In view of the above-mentioned problem in the conventional fixing device with the regulating member 18, a fixing device according to the first exemplary embodiment of the present invention including a regulating member 19 will be described with reference to
A regulating surface 19a of the regulating member constituting a first regulating surface is a surface including a region parallel to the end surface of the film 12. The regulating surface 19b of the regulating member 19 constituting a second regulating surface is formed so as to gradually decrease a distance from the end surface of the film 12 so as to gradually regulate the end surface of the film 12 in the rotational direction of the film 12 immediately after the outlet for the film 12 at the nip portion. As illustrated in
Further, the first regulating surface 19b of the first exemplary embodiment is inclined such that the distance from an imaginary plane including the end surface of the film 12 is gradually increased in the radial direction of the film 12 (the portion shaded with lines in
In other words, the feature of the regulating surface 19b of the first exemplary embodiment is that the regulating surface 19b includes, in the vicinity of the nip portion, a regulating surface inclined such that the distance from the imaginary plane including the end surface of the film 12 is gradually decreased as the regulating surface extends away from the nip portion in the circumferential direction of the film 12, and such that the distance therefrom is gradually increased as the regulating surface extends in the radial direction of the film 12. The regulating surface 19b is a surface which is parallel to the end surface of the film 12 and whose upstream side and downstream side in the recording material conveyance direction are symmetrical with respect to the center of the nip portion in the recording material conveyance direction. It is not necessary for the entire area of the regulating surface 19a to be parallel to the end surface of the film 12. It is only necessary for the regulating surface 19a to be a surface which includes an area parallel to the end surface of the film 12 and whose upstream side and downstream side areas in the recording material conveyance direction are symmetrical.
The regulating surface 19b is configured to make the edge portion of the film 12 constantly bend to the outer circumferential surface side of the film 12, by the reaction force received from the regulating surface 19b. The mechanism which causes the edge portion of the film 12 to constantly bend to the outer circumferential surfaces side of the film 12 by virtue of the regulating surface 19b, and the reason why the film edge portion damage is not easily caused, will be described below.
As illustrated in
Next, the case where, as illustrated in
Next, a case where, in the circumference of the edge portion of the film 12, there simultaneously exist a portion bent toward the outer circumferential surface side of the film 12 and a portion bent toward the inner circumferential surface side thereof, will be described. Even in such a case, since the regulating surface 19b is inclined with respect to the regulating surface 19a at the angle β, there is exerted, as illustrated in
Thus, according to the first exemplary embodiment, the film edge portion damage can be suppressed even when a deviation force larger than that at the time of fixing is applied to the film 12 while coping with a jam.
In the first exemplary embodiment, a heater contacting the inner circumferential surface of the film to heat the film is employed as a heat source. However, as in the case of the fixing device illustrated in
A second exemplary embodiment will be described with reference to
Of the regulating member 20, the regulating surface 20a as the first regulating surface and the regulating surface 20b as the second regulating surface are the same as the regulating surfaces 19a and 19b of the first exemplary embodiment, so a description thereof will be left out. The second exemplary embodiment differs from the first exemplary embodiment in that the regulating member 20 is also provided with the regulating surface 20d, as a third regulating surface on the inlet side of the nip portion (the upstream side thereof in the recording material conveyance direction) in the film rotational direction at the time of fixing. The regulating surface 20d is a regulating surface which is inclined such that a distance from an imaginary plane including the end surface of the film 12 is gradually decreased as the regulating surface 20d extends away from the nip portion in the film circumferential direction and that the distance therefrom is gradually decreased as the regulating surface 20d extends in the radial direction of the film 12.
Here, the role of the regulating surface 20d will be described. While coping with a jam, the user does not always pulls out the recording material from the downstream side (outlet side) in the recording material conveyance direction of the nip portion. In some cases, the user may pull out the recording material from the upstream side of the nip portion in the recording material conveyance direction. When the recording material is pulled out from the upstream side of the nip portion in the recording material conveyance direction, the film rotational direction is reverse to the film rotational direction at the time of fixing. In other words, the inlet and the outlet of the nip portion are reversed. Thus, the regulating member 20 according to the second exemplary embodiment includes the regulating surface 20b in the vicinity of the outlet of the nip portion and the regulating surface 20d in the vicinity of the inlet of the nip portion in the rotational direction of the film at the time of fixing.
Thus, in the second exemplary embodiment, the regulating surfaces 20b and 20d are respectively provided on the downstream side and the upstream side of the nip portion in the recording material conveyance direction, whereby the damage of the film edge portion can be suppressed independently of the direction in which the recording material is pulled out from the nip portion.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2011-177143 filed Aug. 12, 2011, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2011-177143 | Aug 2011 | JP | national |
Number | Name | Date | Kind |
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5257078 | Kuroda | Oct 1993 | A |
20060233575 | Uchida et al. | Oct 2006 | A1 |
20080292374 | Hiraoka et al. | Nov 2008 | A1 |
Number | Date | Country |
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5-208750 | Aug 1993 | JP |
Number | Date | Country | |
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20130039683 A1 | Feb 2013 | US |