A print medium post-processing device is connected to an image forming apparatus such as a printer or a multi-function printer, receives printing media on which an image is completely formed, from the image forming apparatus, and performs various post-processing processes on the printing media.
Such a print medium post-processing device is capable of performing a function of an alignment job for aligning printing media, a punching job for punching the printing media to form a hole for filing the printing media, a stapling job for bonding a plurality of printing media into one group via a stapler, a binding job for folding a plurality of printing media about a center thereof in the form of a book, and so on.
FIG, 6 is a diagram for explanation of an operation of removing paper curling by a paddle device according to an example of the present disclosure; and
Certain examples of the present disclosure will now be described in greater detail with reference to the accompanying drawings. The present disclosure may be embodied in many different forms.
In the specification, when it is described that a certain part is “connected” to another part, it should be understood that the certain part may be directly connected to another part or electrically connected to another part via another part in the middle. In addition, when a certain part “includes” a certain component, this indicates that the part may further include another component instead of excluding another component unless there is no different disclosure.
In the specification, the term “image forming job” refers to various jobs (e.g., print, scan, or facsimile transmission) related to an image, such as image forming or image file generation/storage/transmission, and the term “job” refers to all series of processes to perform the image forming job as well as the image forming job.
The term “image forming apparatus” refers to an apparatus for printing print data generated by a terminal such as a computer on a recording sheet. The image forming apparatus may be, for example, a copier, a printer, a fax machine, or a multi-function printer (MFP) that multiply embodies functions thereof thorough one device. The image forming apparatus may refer to any device for performing an image forming job, such as a printer, a scanner, a fax machine, a multi-function printer (MFP), or a display device.
The term “hard copy” may refer to an operation of outputting an image on a printing medium such as paper and the term “soft copy” may refer to an operation of outputting an image on a display device such as a television (TV) or a monitor.
The term “content” may refer to any type of data as a target of an image forming job, such as a picture, an image, or a document file.
The term “print data” may refer to data that is converted in printable format by a printer. When a printer supports direct printing, a file without a change may be print data.
In addition, the term “user” may refer to a person who performs manipulation related to an image forming job using an image forming apparatus or a device that is connected to an image forming apparatus by wire or wirelessly. The term “manager” may refer to a person who is capable of accessing any function and system of an image forming apparatus. The “manager” and the “user” may be the same person.
Referring to
The image forming apparatus 1 may transmit a printing paper P fed under control of a processor 50 (Refer to
Referring to
The printing engine 30 may perform an image forming job. In detail, the printing engine 30 may perform an image forming job by forming an image on an image forming medium and performing an operation of transferring the formed image on a printing paper.
The printing engine 30 may form an image on the fed printing paper P through a predetermined image forming process such as electrophotography, thermal printing, and inkjet printing. A configuration of the printing engine 30 is widely known and, thus, a detailed description thereof is omitted herein.
The post-processing device 100 may be configured to receive the printing paper, on which printing is completed, ejected from the image forming apparatus 1 and to selectively perform a punching job, a stapling job for bonding a plurality of printing papers into one group, or a binding job for folding a plurality of printing papers about a center thereof in the form of a book, and so on,
The post-processing device 100 may include the paddle device 110 for paper alignment and the stapler device 130 for binding a plurality of printing papers into one group. Although
The processor 50 may control components in the image forming apparatus 1. Upon receiving a print command, the processor 50 may control the printing engine 30 to receive the printing paper P and to form an image and may control the printing engine 30 to provide the printing paper P on which an image is formed, to the post-processing device 100. The processor 50 may control the post-processing device 100 to perform a post-processing job such as binding, folding, stapling, and punching on the printing paper P, on which an image is formed, according to the print command.
When the received print command does not include a post-processing job, the processor 50 may control the paddle device 110 to align the printing papers P ejected from the printing engine 30 and may control an ejector device 150 (refer to
When the received print command includes a post-processing job, the processor 50 may control the paddle device 110 to align the printing papers P ejected from the printing engine 30, may control the stapler device 130 to staple one end of the plurality of aligned printing papers and may control the ejector device 150 to eject the plurality of stapled printing papers P to the tray 170.
In particular, to align the printing papers P ejected from the printing engine 30, the processor 50 may control the paddle device 110 to move the printing papers P provided to the post-processing device 100 from the printing engine 30 in a moving direction and to load the printing papers P and may control the paddle device 110 and the stapler device 130 to move the other end of the loaded printing paper P in an opposite direction to the moving direction.
The paddle device 110 may contact an upper surface of the printing paper P to move the printing paper P in a moving direction, An end fence 125 (refer to
In this case, a rear end of the printing paper P may slip when comes in contact with the end fence 125, that is, the printing paper P may curl (refer to a printing paper P1 of
To prevent a printing paper from curling, the processor 50 may control the stapler device 130 to hold one end of a loaded printing paper and may control the paddle device 110 to move the other end of the printing paper P, which is loaded after one end of the loaded paper is held, in an opposite direction to the moving direction.
That is, the processor 50 may control the paddle device 110 and the stapler device 130 to prevent the printing paper P from curling which may occur during an alignment procedure of the printing paper P.
The post-processing device 100 according to an example of the present disclosure may move the other end of the loaded printing paper P in an opposite direction to the moving direction irrespective of whether a print command includes a post-processing job to prevent the printing paper P from curling during an alignment procedure of the printing paper P.
The processor 50 may control the paddle device 110 and the stapler device 130 to move the other ends of loaded printing papers in the opposite direction to the moving direction for each printing paper P ejected from the printing engine 30. The paddle device 110 may move the other end of the printing paper P in the opposite direction of the moving direction for each of the loaded printing papers P and, thus, the printing paper may be completely prevented from curling.
The processor 50 may control the paddle device 110 to be normally rotated for a predetermined time period and, then, to be reversely rotated for a predetermined time period for each of the ejected printing papers P. While the paddle device 110 is normally rotated, the printing paper P may be moved in a direction toward the end fence 125. A rear end of the printing paper P moved to the end fence 125 may be aligned by the end fence 125.
A rear end of the printing paper is aligned by the end fence 125 and, then, one end of the printing paper P may be held by the stapler device 130. After one end of the printing paper is held, the paddle device 110 may be reversely rotated to move the other end of the printing paper, which is opposite to the held end, in an opposite direction to the end fence 125. The other end of the printing paper may be a non-fixed free end and may be freely moved by the paddle device 110.
The stapler device 130 may have a holding mode in which one end of an aligned printing paper is held and a stapling mode in which one end of the aligned printing paper is stapled. The processor 50 may control the stapler device 130 to operate in a holding mode during a printing job for printing a plurality of sheets. During a procedure of aligning the printing paper P during the printing job, the stapler device 130 may hold the printing paper P to temporally fix one end of the printing paper P. The stapler device 130 may operate in a holding mode in which the printing paper P is held while the paddle device 110 is reversely rotated.
The processor 50 may control the stapler device 130 to operate in a stapling mode when a printing job is terminated. When the received print command includes a stapling post-processing job, the stapler device 130 may operate in a stapling mode in which a plurality of printing papers are bonded into one group when the printing job is terminated.
The processor 50 may control the paddle device 110 in such a way that at least one of driving time and driving speed at which the paddle device 110 is normally rotated is different from a driving state in which the paddle device 110 is reversely rotated. For example, the processor 50 may control the paddle device 110 to lengthen driving time for normally rotating the paddle device 110 to move the ejected printing paper P in the moving direction compared with driving time for reversely rotating the paddle device 110 to move the other end of the loaded printing paper P in an opposite direction to the moving direction. To remove paper curling, driving for moving the other end of the printing paper P in the opposite direction to the moving direction may be performed for a shorter time period than driving for actually moving the printing paper P. Accordingly, the paddle device 110 may be driven at different driving time or driving speed during reverse rotation and normal rotation.
Referring to
The post-processing device 100 may be mounted on the image forming apparatus 1, may be connected to an eject portion of the printing engine 30, may receive the printing papers P ejected through an eject roller 13, and may post-process the printing papers P. The post-processing device 100 according to an example of the present disclosure may be detachably installed on the image forming apparatus 1 and, thus, when the printing papers P need to be post-processed, the post-processing device 100 may be coupled to the image forming apparatus 1 and may be selectively used. The post-processing device 100 may include a plurality of feed rollers 11, the eject roller 13, the paddle device 110, the loading portion 120, the end fence 125, a pair of alignment members 123a and 123b, and the stapler device 130.
The post-processing device 100 may further include the tray 170 for loading a plurality of aligned printing papers or a plurality of printing papers on which a post-processing job is completely performed, and the ejector device 150 for moving the printing papers that are aligned by the loading portion 120 and are completely post-processed, to the tray 170. The plurality of printing papers P aligned by the loading portion 120 or the printing papers P that are aligned and completely post-processed may be ejected to the tray 170 by the ejector device 150.
The post-processing device 100 may include the feed path 7 for guiding the printing papers P transmitted from the printing engine 30 to the loading portion 120, and the plurality of feed rollers 11 arranged on the feed path 7 to move the printing paper P along the teed path 7. Although FIG, 3 illustrates the case in which the post-processing device 100 includes a feed path, a feed roller, and an eject roller, the present disclosure is not limited thereto and, thus, the feed path, the feed roller, and the eject roller may be included in a portion of the image forming apparatus 1 separately from the post-processing device 100.
The plurality of feed rollers 11 may be arranged on the feed path 7 and may move the printing paper P on which an image is formed, toward the eject roller 13. The eject roller 13 may be arranged at an end portion of the feed path 7 and may move the printing paper P toward the loading portion 120.
The loading portion 120 may be provided at one side and a lower side of the eject roller 13 and may load printing papers moved by the eject roller 13 on an upper surface of the loading portion 120. In this case, rear ends of a plurality of printing papers may be aligned on the loading portion 120 by the paddle device 110 that is described below before the plurality of printing papers are moved to the tray 170.
The loading portion 120 may be inclined in a downward direction toward the end fence 125 formed behind the loading portion 120 to load and easily align printing papers ejected from the eject roller 13.
The loading portion 120 may be spaced apart from the eject roller 13 in a direction toward a lower portion of the post-processing device 100 to easily eject a printing paper from the eject roller 13 without collision with a plurality of printing papers even if a plurality of printing papers ejected from the eject roller 13 are loaded to a predetermined height.
An upper surface of the loading portion 120 may be inclined and, thus, one lateral end of the printing papers P loaded on the loading portion 120 may be supported by the alignment members 123a and 123b that are described below.
The paddle device 110 for moving the printing paper P loaded on the loading portion 120 and enabling one lateral end of the printing paper P to be supported by the end fence 125 may be arranged on the loading portion 120.
A rear end of the printing papers P moved to the loading portion 120 may be in contact with a rear end of the moved printing paper P and may be aligned and, thus, the end fence 125 may be arranged behind the loading portion 120 to perform an operation, for example, a job for easily holding or stapling the printing paper P by the stapler device 130.
A printing paper provided to the post-processing device 100 may be loaded and aligned in an area surrounded by the loading portion 120 and the end fence 125.
The paddle device 110 may be spaced apart from an upper surface of the loading portion 120 by a predetermined distance and may move printing papers loaded on the loading portion 120 to a rear side of the loading portion 120 to align the loaded printing papers.
Referring to
The driving shaft 113 may extend in a width direction of a printing paper to be normally and reversely rotated by driving force of the driving motor 111.
The at least one paddle 115 may extend in a tangential direction of the driving shaft 113 from an outer circumference surface of the driving shaft 113 while maintained at a predetermined interval from the driving shaft 113 in a rotation direction.
The at least one paddle 115 may be coupled to the driving shaft 113 at a predetermined interval. The plurality of paddles 115 may be symmetrically arranged with each other based on the driving shaft 113 and may be arranged at different angles. The at least one paddle 115 coupled to the driving shaft 113 may be rotated by the driving shaft 113. In this case, the paddle 115 xray contact the printing paper via rotation thereof.
When the driving motor 111 is normally rotated, the driving shaft 113 and the at least one paddle 115 installed on the driving shaft 113 may also be normally rotated. Through normal-rotation driving of the paddle device 110, the paddle 115 may closely align a rear end of the printing paper P moved to the loading portion 120, to the end fence 125.
On the other hand, when the driving motor 111 is reversely rotated, the driving shaft 113 and the at least one paddle 115 installed on the driving shaft 113 may also be reversely rotated. In this case, the stapler device 130 may hole the rear end of the printing paper P, which is closely aligned to the end fence 125. Through reverse-rotation driving of the paddle device 110, the printing paper P, a rear end of which is held, may be moved in an opposite direction to the end fence 125 to remove curling of the printing paper P.
Referring to
The stapler device 130 may hold the printing papers P, a rear ends of which are aligned with respect to the end fence 125, at the end fence 125 arranged at a rear end of the loading portion 120. The stapler device 130 may staple the plurality of printing papers P aligned when a printing job is terminated. The stapler device 130 may be adjacently arranged to the end fence 125. The stapler device 130 may be moveably installed in the post-processing device 100 to staple various portions of the printing papers P loaded on the loading portion 120.
The ejector device 150 may be arranged at the center of the loading portion 120. The ejector device 150 may include guide members (not shown) that face each other at predetermined interval and a moving member (not shown) that is arranged to face an internal side of the guide member and is rotated according to a predetermined trajectory.
The ejector device 150 may move a plurality of printing papers aligned at the end fence 125 to an intermediate point of the loading portion 120 according to movement of the guide member. The ejector device 150 may grip rear end portions of the plurality of printing papers moved to the intermediate point of the loading portion 120 and eject the plurality of aligned printing papers to the tray 170 by the moving member.
Operations of the post-processing device 100 configured as described above are sequentially described below. Hereinafter, for convenience of description, a paper set may be set in a unit of two printing papers.
Referring to
The paddle 115 may be mounted at a point spaced apart from the driving shaft 113 by a predetermined distance and may come in contact with an upper surface of the printing paper P dropped to the loading portion 120 while rotated by the driving motor 111 and the driving shaft 113 to align the printing paper P with respect to the end fence 125. Here, the paddle 115 may be mounted on the driving shaft 113 and the driving shaft 113 may receive driving force of the driving motor 111 through a train gear 117.
The paddle device 110 may be driven to be normally rotated to move the printing paper P. When the driving motor 111 is driven to be normally rotated, the driving shaft 113 may be normally rotated through the train gear 117 connected to the driving motor 111. Accordingly, the paddle 115 may be normally (in a clockwise direction in
Referring to
The paddle 115 may hit the ejected printing paper P1 in the moving direction while is rotated and, in this case, the printing paper may be moved to the end fence 125 by impulsive force and frictional force applied to the printing paper P1.
However, when many images are formed on the printing paper P1, the printing paper P1 includes much moisture and, thus, may be easily deformed. The printing paper P1 may be deformed by impulsive force and frictional force that are applied while the printing paper P1 is moved toward the end fence 125. That is, the printing paper P1 may be bent to curl during a procedure of aligning the printing paper P1. When the printing paper P1 curls, the number of printing papers loaded on the loading portion 120 may be reduced and, thus, there may be a limit in terms of a space of a post-processing device.
The image forming apparatus 1 may move the other end of the printing paper P1 aligned on the loading portion 120 in an opposite direction to the moving direction to prevent the printing paper P1 from curling which may occur during an alignment procedure of the printing paper P.
Referring to
A tweezers portion 131 of the stapler device 130 may be rotated toward the printing paper P to hold one end of the plurality of printing papers P. In this case, the stapler device 130 may operate in a holding mode and the tweezers portion 131 may simply hold the plurality of printing papers P to fix one end of the plurality of printing papers P but may not staple the printing paper through a pin.
One end of the plurality of the loaded printing papers P may be held by the stapler device 130 and, then, the paddle device 110 may be driven to be reversely rotated to move the other end of the loaded printing paper P1 in an opposite direction to the moving direction.
The paddle device 110 may be driven to be reversely rotated to prevent a printing paper from curling which may occur during an alignment procedure of the printing paper P. When the driving motor 111 is driven to be reversely rotated, the driving shaft 113 may be reversely rotated through the train gear 117 connected to the driving motor 111. Accordingly, the paddle 115 may be reversely (in a counterclockwise direction in
The at least one paddle 115 of the paddle device 110 may contact an upper surface of the printing paper P1 aligned with respect to a rear side of the loading portion 120 while reversely rotated and, thus, may move the other end of the printing paper P1, which is not held, in an opposite direction to the moving direction.
The paddle 115 may spread a fore end of the printing paper P1 in an opposite direction to the moving direction while reversely rotated, thereby removing paper curling. Accordingly, even if a rear end of the aligned printing paper P1 slips, that is, the printing paper P1 curls (refer to dotted lines of
Referring to
The image forming apparatus I may provide the printing paper P on which an image is formed, to the post-processing device 100 (S720). The printing papers P provided to the post-processing device 100 may be aligned and various post-processing jobs may be performed on the printing papers P.
The paddle device 110 may move the printing paper P provided to the post-processing device 100 in the moving direction to align one end of the printing paper P (S730). In the aligning of the one end of the printing paper P, when the printing paper P with an image formed thereon is provided to the post-processing device 100 from the printing engine 30, the paddle device 110 may be normally rotated. A paddle connected to the driving motor 111 may be driven to be reversely rotated by reverse rotation of the paddle device 110. The printing paper P may be moved in a moving direction corresponding to a rear side of the loading portion 120 via normal rotation of the paddle 115 and a rear end of the moved printing paper P may be aligned by the end fence 125.
The stapler device 130 may hold one end of the aligned printing paper P (S740). In the holding of the one end of the printing paper P by the stapler device 130, the one end of the printing paper P loaded on the loading portion 120 may be held using a holding mode of the stapler device 130 during a printing job for printing a plurality of sheets.
The paddle device 110 may move the other end of the aligned printing paper in an opposite direction to the moving direction after the one end of the printing paper is held (S750). In the moving of the other end of the aligned printing paper P in an opposite direction to the moving direction, a rear end of the printing paper P may be aligned and, then, the paddle device 110 may be reversely rotated to move the other end of the aligned printing paper P in an opposite direction to the moving direction. A paddle connected to the driving motor 111 may be driven to be reversely rotated via reverse rotation of the paddle device 110. The other end of the printing paper P, which is not held, may be moved in an opposite direction to the moving direction to spread the printing paper P via reverse rotation of the paddle 115. The printing paper may be prevented from curling, which may occur during a paper alignment procedure, via reverse-rotation driving of the paddle device 110.
When a printing job for printing a plurality of sheets is terminated, the stapler device 130 may staple one end of the printing paper. The stapler device 130 may bond the plurality of the printing paper P into one set using a stapling mode.
The post-processed printing paper P or the printing paper P that is aligned without a post-processing job may be moved to the tray 170 from the loading portion 120 by the ejector device 150. For example, the plurality of printing papers P stapled by the stapler device 130 may be ejected to the tray 170 by the ejector device 150.
The aforementioned paper alignment method according to the example may be embodied in a program and provided to an image forming apparatus. In particular, a program including the paper alignment method may be stored and provided in a non-transitory computer readable medium for recording thereon.
The non-transitory computer readable medium is a medium that semi-permanently stores data and from which data is readable by a device, but not a medium that stores data for a short time, such as register, a cache, a memory, and the like. In detail, the aforementioned various applications or programs may be stored in the non-transitory computer readable medium, for example, a compact disc (CD), a digital versatile disc (DVD), a hard disc, a bluray disc, a universal serial bus (USB), a memory card, a read only memory (ROM), and the like, and may be provided.
The foregoing examples are not to be construed as limiting the present disclosure. The present teaching can be readily applied to other types of apparatuses. Also, the description of the examples of the present disclosure is intended to be illustrative, and not to limit the scope of the claims, and many examples, modifications, and variations will be apparent to those skilled in the art.
Number | Date | Country | Kind |
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10-2018-0054429 | May 2018 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/031792 | 5/10/2019 | WO | 00 |