1. Field of the Invention
The present invention relates to an image forming apparatus such as a printer or a copying machine which performs image formation using electrophotographic method or the like.
2. Description of the Related Art
Japanese Patent Laid-Open No. 5-294005 discloses an image forming apparatus that scans a photosensitive member at once by a plurality of light beams using a VCSEL (Vertical Cavity Surface Emitting Laser) including a plurality of light sources to speed up image formation.
In the image forming apparatus that scans using a plurality of light beams, stripes are generated in the scan direction in which the light beams scan the photosensitive member due to the variation between the elements or the nonuniform scan line intervals. To suppress the degradation in image quality, Japanese Patent Laid-Open No. 2004-109680 discloses an image forming apparatus that performs so-called multiple exposure in which the surface of a photosensitive member is exposed a plurality of times based on the same image data.
The multiple exposure makes it possible to suppress the degradation in image quality caused when the photosensitive member is scanned by a plurality of light beams. However, since the spot position of overlaid light beams may shift, the latent image may blur, and the image sharpness may lower. This leads to degradation in quality of a character image which particularly needs to be reproduced sharply.
The present invention provides an image forming apparatus for performing multiple exposure, which solves the above-described problem, and maintains the quality of a formed image.
According to an aspect of the present invention, an image forming apparatus for forming an image based on image data, includes: a photosensitive member; an exposure unit configured to perform, based on the image data, first exposure for the photosensitive member and second exposure for the photosensitive member exposed by the first exposure; a determination unit configured to determine a type of the image to be formed based on the image data; and a control unit configured to control the exposure unit such that a difference in an exposure amount between the first exposure and the second exposure performed based on the image data when the determination unit determines that the type of the image is a character is larger than the difference in the exposure amount between the first exposure and the second exposure performed based on the image data when the determination unit determines that the type of the image is a picture.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
The first embodiment of the present invention will now be described. Note that for the sake of simplicity, constituent elements unnecessary for understanding of the embodiment are not illustrated in the drawings to be described below.
Upon receiving PDL (Page Description Language) data from a host apparatus 107 such as a computer, the controller 102 outputs the data to a printer image processing unit 110 of the image processing unit 103 shown in
In general, PDL data is described by (A) character code (text), (B) graphic code (graphic), and (C) raster image data (bitmap image: to be simply referred to as an image hereinafter). In this embodiment, the printer image processing unit 110 generates attribute information representing the attributes of the respective portions of the image using the three attributes “text”, “graphic”, and “image” in accordance with the description.
Additionally, in this embodiment, the type of image portions where the attribute information is “text” is defined as “character” (first type), and the type of remaining image portions is defined as “halftone (picture)” (second type). That is, the type of a character image portion mainly including characters is defined as “character”, and the type of a graphic image portion or a halftone image portion formed from tones is defined as “halftone”. Note that an image portion whose type is “character” will simply be referred to as a character image, and an image portion whose type is “halftone” will simply be referred to as a halftone image (picture image) hereinafter. The scanner image processing unit 109 can add attribute information to each image portion obtained as the result of region segmentation. That is, the scanner image processing unit 109 determines the type of each image portion and adds attribute information. Hence, the image processing unit 103 also serves as a determination unit that determines the type of an image, or determines, for each pixel data of an image, whether the data is of a pixel of a character image or a pixel of a halftone image.
Note that the image processing unit 103 may determine the image type based on an image forming mode set by the user on the host apparatus 107. For example, assume that the image forming apparatus can set a character image forming mode and a picture image forming mode. When the user sets the character image forming mode on the host apparatus 107, the image processing unit 103 determines the image type as “character image” even if a PDL to determine the image type as “picture image” is received. On the other hand, when the user sets the picture image forming mode on the host apparatus 107, the image processing unit 103 determines the image type as “picture image” even if a PDL to determine the image type as “character image” is received.
An image deformation processing unit 111 performs processing such as toner reduction for the image data input from the scanner image processing unit 109 or the printer image processing unit 110. A quantization processing unit 112 performs dither processing and the like and outputs the processed image data to an image forming unit 108.
A storage unit 104 includes a RAM, a ROM, and the like. A CPU 105 executes various kinds of processing in accordance with programs saved in the storage unit 104. An engine control unit 106 controls image formation processing of the image forming unit 108.
The arrangement of the exposure unit 203 (optical scanning apparatus) will be described next with reference to
The VCSEL 10 is electrically connected to an electric circuit board 504 (to be referred to as a board 504 hereinafter). The VCSEL 10 emits a laser beam in accordance with a driving signal supplied from the board 504. A fitting hole to position the laser holder 501 is formed in a side wall of the housing 500. The lens barrel unit 503 of the laser holder 501 is fitted in the fitting hole, thereby positioning the laser holder 501 with respect to the housing 500. To adjust the image formation interval between a plurality of laser beams in the photosensitive member rotational direction (the image formation interval between laser beams in the sub-scanning direction), the laser holder 501 can finely be rotated while being fitted in the housing 500.
The laser beam that has passed through the collimator lens 11 passes through a cylindrical lens 506 and enters a polygon mirror 510 (rotating polygon mirror) that guides the laser beam to the photosensitive member serving as an irradiation target. The polygon mirror 510 is rotationally driven by a motor (not shown) at a predetermined speed. The laser beam that has entered the polygon mirror 510 is deflected by the reflecting surface and converted into scan light that moves on the photosensitive member 201 in a predetermined direction. The scan light is converted by imaging lenses 516 and 517 that are fθ lenses into scan light that scans the surface of the photosensitive member 201 at a uniform velocity.
The exposure unit 203 includes a BD sensor 507 for synchronous detection. The BD sensor 507 is arranged on the moving path of the scan light scanned by the polygon mirror 510. The BD sensor 507 receives the laser beam, thereby generating a synchronization signal. Based on the generation timing of the synchronization signal, the engine control unit 106 performs APC (Auto Power Control) of the laser beam and laser beam emission control based on the image data. In the exposure unit 203 of this embodiment, the laser beam that has passed through the collimator lens 11 enters a beam splitter 508 such as a half mirror for separating the laser beam. The beam splitter 508 separates the laser beam that has entered into transmitted light beam (transmitted laser beam) toward the polygon mirror 510 and reflected light beam (reflected laser beam) toward a PD 509 serving as a light-receiving element. The PD 509 that has received the reflected light beam outputs a voltage signal corresponding to the received light power. Note that the beam splitter 508 is a flat beam splitter in which the surface to receive a light beam and the surface to output a light beam are parallel.
The engine control unit 106 compares the voltage of the signal output from the PD 509 with the voltage corresponding to the target light power and controls, based on the voltage difference, the current value supplied from the board 504 to the VCSEL 10. More specifically, when the voltage of the signal output from the PD 509 is lower than the voltage corresponding to the target light power, the current supplied from the board 504 to the VCSEL 10 is increased to increase the light power of the light beam. On the other hand, when the voltage of the signal output from the PD 509 is higher than the voltage corresponding to the target light power, the current supplied from the board 504 to the VCSEL 10 is decreased to decrease the light power of the light beam. This is the auto power control executed by the engine control unit 106.
Note that in this embodiment, the moving amount in the subs-scanning direction corresponds to four scan lines. This is merely an example. More generally, the scan position can be moved in the sub-scanning direction by a width corresponding to a fraction of an integer out of the number of scan lines that can be scanned simultaneously. For example, if scan is performed by moving the scan position by a distance corresponding to two scan lines, the respective scan lines are exposed four times. Exposing a single scan line N times (N is an integer equal to or larger than 2) makes it possible to average the variation in the position and characteristic of the light sources and also the influence of the variation in the scan interval on the electrostatic latent image and reduce the stripes and unevenness in the output image.
In this embodiment, the exposure characteristic in each cycle of the multiple exposure is changed by the image type determined from the attribute information of image data. More specifically, for an image portion whose type is “character image”, a necessary electrostatic latent image is created by the first scan, and the light sources are prohibited from emitting light in the second scan, as shown in
Note that the light power of the light beam when forming a character image is twice the light power of the light beam in each scan when forming a halftone image.
As shown in
As described above, in this embodiment, for a character image whose latent image is formed by one scan process, a deep and narrow latent image is formed. Hence, an image having high sharpness can be output. On the other hand, for a halftone image, the latent image is formed by overlaying exposure processes of the respective cycles. Hence, the forming position becomes close to the ideal position, and stripes and unevenness caused by positional shifts can be reduced.
As described above, according to this embodiment, for a character image that is readily affected by sharpness but hardly affected by stripes and unevenness because it is often constructed by a high-density line image, the latent image is formed by one exposure, thereby increasing the sharpness. On the other hand, for a halftone image such as an image/graphics that is hardly affected by sharpness but readily affected by stripes and unevenness because it is often constructed by a halftone or a halftone image, an image is formed while reducing the degradation in image quality caused in multiple exposure performed by scanning the photosensitive member by a plurality of light beams. This allows preventing the quality from lowering.
The charge amount of frictional electrification of the developing material of an image forming apparatus changes depending on the atmosphere. Hence, the latent image contrast potential necessary for the image forming apparatus in outputting the maximum density changes depending on the atmosphere of the place where the image forming apparatus is installed. More specifically, in an environment of high temperature and humidity where the water content in the atmosphere is large, the necessary latent image contrast potential is low. In an environment of low temperature and humidity where the water content in the atmosphere is small, the necessary latent image contrast potential is high. In the first embodiment, the electrostatic latent image of a character image is formed by one scan. However, providing a light source having a maximum output capable of ensuring the necessary latent image contrast potential by one scan in any environment may be problematic in terms of cost and technique. In the second embodiment, the latent image contrast potential necessary at the time of image formation is determined based on the atmosphere, and multiple exposure is performed even for a character image depending on the determined latent image contrast potential. Note that the formation of the electrostatic latent image of a halftone image is the same as in the first embodiment.
Control of the light power of a light source unit 10 in an exposure unit 203 will be described next with reference to
The switching current source 404-1 supplies a switching current to the LD1 in accordance with image data. The exposure unit 203 includes a modulator 413. The image processing unit 103 inputs image data to the modulator 413. The image data is binary image data converted from multilevel image data. The binary image data is modulated into a pulse signal by the modulator 413, and the pulse signal is output to a logical element 412.
The engine control unit 106 inputs, to the logical element 412, an enable signal (LD_ON signal) that permits exposure of the photosensitive member. The LD_ON signal is also input to a switch element 408-1. In accordance with signal input from the image processing unit 103 to the engine control unit 106, the engine control unit 106 outputs the LD_ON signal to the logical element 412 and the switch element 408-1. The logical element 412 outputs the OR of the pulse signal and the LD_ON signal to a switch element 409-1. More specifically, when a signal of H level (High level) is input to the logical element 412 in a state in which the LD_ON signal is output from the engine control unit 106, the switch element 409-1 is turned on. The LD1 thus receives the switching current supplied from the switching current source 404-1 and the bias current supplied from the bias current source 407-1. On the other hand, when a signal of L level (Low level) is input to the logical element 412 in the state in which the LD_ON signal is output from the engine control unit 106, the switch element 409-1 is turned off. The LD1 thus receives the bias current supplied from the bias current source 407-1 without receiving the switching current supplied from the switching current source 404-1. That is, when forming a pixel on the photosensitive member, the PWM signal changes to H level, and the LD1 accordingly emits a light beam of a light power for changing the surface potential of the photosensitive member. If no pixel is to be formed on the photosensitive member, the PWM signal changes to L level, and no switching current is supplied to the LD1. Note that when only the bias current is supplied, the light beam emitted by the LD1 has a light power not to change the surface potential of the photosensitive member. Note that the modulator 413 and the logical element 412 are individually provided for each of the LD1 to LDn, and the light emission control is executed even for the LDn in the same way.
Light power control (Automatic Power Control: to be referred to as APC hereinafter) executed during image formation will be described next by exemplifying the LD1. APC is control to adjust the light power of a light beam to scan the surface of the photosensitive member to the target light power. As shown in
The APC is executed for each light-emitting element when the light beam is scanning a non-image region that is a region other than the image forming region on the photosensitive member. In the non-image region, the engine control unit 106 outputs the LD_ON signal, and the modulator 413 supplies a pulse signal of H level to the logical element 412. The switch element 409-1 is thus turned on, the bias current and the switching current are supplied to the LD1, and the LD1 emits light. The light beam from the LD1 enters the PD, and the light beam of the LD1 is detected as the light power monitor voltage Vpd by the above-described arrangement. The APC circuit 403-1 compares Vpd corresponding to the light beam of the LD1 with Vref output from the engine control unit 106. If the comparison result is Vpd>Vref, the APC circuit 403-1 controls the switching current source 404-1 based on the difference between Vpd and Vref so as to make the current value of the switching current to be supplied to the LD1 smaller than the presently set current value. If the comparison result is Vpd<Vref, the APC circuit 403-1 controls the switching current source 404-1 based on the difference between Vpd and Vref so as to make the current value of the switching current to be supplied to the LD1 larger than the presently set switching current value. The switching current having the value set here is supplied to the LD1 when emitting the light beam to scan the immediately subsequent image forming region. An example in which the switching current is set has been described above. However, the current value of the bias current may also be set based on the PD detection result.
Light power control corresponding to the image type, which is executed by the above-described arrangement, will be described next. The image processing unit 103 transmits a signal concerning the image type to the engine control unit 106. That is, if the image (or pixel) to be formed by the image processing unit 103 is determined as a character, the image processing unit 103 transmits a signal representing that the image type is “character” to the engine control unit 106. The engine control unit 106 controls Vref to a value Vc corresponding to the character image. On the other hand, if the image (or pixel) to be formed by the image processing unit 103 is determined as a picture, the image processing unit 103 transmits a signal representing that the image type is “picture” to the engine control unit 106. The engine control unit controls Vref to a value Vp corresponding to the picture image.
This will be described in more detail by exemplifying a case in which the LD1 shown in
|Vc1−Vcn|>|Vp1−Vpn|
holds in the image forming apparatus of this embodiment.
In this way, the value of Vref to be input to the APC circuit is changed in accordance with the image type, thereby exposing the photosensitive member by the light power corresponding to the image type.
As described above, according to this embodiment, a high-quality output can be attained in accordance with the output environment condition without incorporating a high-power light source. In the above-described embodiments, a VCSEL is used as the light source. However, the light source unit 10 including a plurality of arbitrary light sources, for example, an LED array is also usable.
In the above-described embodiments, a character image is classified as “character”, and an image other than the character image is classified as “halftone”. However, if an image portion for which the attribute information of PDL data is “graphic” is mainly formed from only lines, the image type can be determined not as “halftone” but as “character”. That is, not only a character image but also a line image whose quality is readily affected by the degradation in sharpness can be classified as the same type as the character image and exposed like the character image.
In the above-described embodiments, multiple exposure is performed by two scan processes. However, the present invention is also applicable to a case in which the multiple exposure is performed N times (N is an integer equal to or larger than 2) for each scan line. In this case, when forming a pixel of a halftone image, the engine control unit 106 forms the electrostatic latent image by performing exposure N times. At this time, the engine control unit 106 controls the image forming unit such that the exposure amounts for each pixel becomes almost uniform. On the other hand, when forming a pixel of a character image, the engine control unit 106 obtains, based on the maximum light power of the light source to be used, the minimum exposure count that is equal to or smaller than N and is enough to ensure the latent image contrast necessary for forming the pixel, and controls to form one pixel by performing exposure as many times as the obtained count.
Aspects of the present invention can also be realized by a computer of a system or apparatus (or devices such as a CPU or MPU) that reads out and executes a program recorded on a memory device to perform the functions of the above-described embodiments, and by a method, the steps of which are performed by a computer of a system or apparatus by, for example, reading out and executing a program recorded on a memory device to perform the functions of the above-described embodiments. For this purpose, the program is provided to the computer for example via a network or from a recording medium of various types serving as the memory device (for example, computer-readable medium).
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-027723, filed on Feb. 10, 2012 which is hereby incorporated by reference herein in its entirety.
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