This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2014-153191 filed on Jul. 28, 2014, the entire contents of which are incorporated herein by reference.
The present disclosure relates to an electrophotographic image forming apparatus that performs an image formation with use of toner.
In an image forming apparatus, generally, an electrostatic latent image formed on an image carrier such as a photoconductor drum is visualized by developer in a developing device, and the visualized image is transferred to a recording medium. At this time, some toner may not be transferred to the recording medium and remain on the surface of the photoconductor drum. The remnant toner is removed from the surface of the photoconductor drum by a cleaning device, and is collected, as waste toner, in a waste toner collection container. The waste toner is conveyed to a predetermined position by a screw in the horizontal direction parallel to the photoconductor drum. A conveyance duct is disposed at the predetermined position, and the waste toner is introduced into the conveyance duct and conveyed by another screw in the conveyance duct to the waste toner collection container.
Meanwhile, toner is likely to be scattered in the developing device. As a result, when an air pressure inside the developing device is higher than an air pressure outside thereof, tonner scattered inside the developing device may leak to the outside. When toner leaks to outside of the developing device, inside and outside of the image forming apparatus may be contaminated by the toner. To prevent this, conventionally, a suction nozzle is provided in the vicinity of the developing device such that scattered toner is sucked by a fan and trapped by a filter, thereby restricting the toner from being scattered in the peripheral of the developing device.
An image forming apparatus according to an aspect of the present disclosure includes a toner conveyance portion, a vent hole portion, an air suction portion, and a filter portion. The toner conveyance portion forms a toner conveyance passage between a developing device and a collection container such that toner discharged from the developing device is conveyed in the toner conveyance passage and collected in the collection container. The vent hole portion is formed in the toner conveyance portion and allows inside and outside of the toner conveyance portion to communicate with each other such that air can be ventilated between the inside and the outside of the toner conveyance portion. The air suction portion is configured to suck the air inside the toner conveyance portion via the vent hole portion. The filter portion is disposed on the vent hole portion and configured to trap toner contained in the air sucked by the air suction portion.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description with reference where appropriate to the accompanying drawings. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Furthermore, the claimed subject matter is not limited to implementations that solve any or all disadvantages noted in any part of this disclosure.
The following describes an embodiment of the present disclusure with reference to the drawings. It should be noted that the following description is an example of a specific embodiment of the present disclosure and should not limit the technical scope of the disclosure.
As shown in
The image forming apparatus 1 prints an image to a print sheet based on image data input from an external source via a network communication portion (not shown). As shown in
As shown in
The plurality of image forming portions 3 are arranged in alignment in the front-rear direction D2. The plurality of image forming portions 3 respectively form toner images of different colors. In
The intermediate transfer unit 4 includes an intermediate transfer belt 4A, a driving roller 4B, and a driven roller 4C. Supported by the driving roller 4B and the driven roller 4C so as to be rotationally driven, the intermediate transfer belt 4A can move (run) in the state where its surface is in contact with the surfaces of the photoconductor drums 11. When the intermediate transfer belt 4A passes through between the photoconductor drums 11 and the primary transfer devices 14, the toner images are transferred in sequence from the photoconductor drums 11 to a surface of the intermediate transfer belt 4A in such a way as to be overlaid with each other.
The secondary transfer device 5 transfers the toner image transferred on the intermediate transfer belt 4A, to a print sheet that is conveyed from the sheet feed portion 8. The print sheet with the toner image transferred thereon is conveyed to the fixing device 6. The fixing device 6 includes a heating roller 6A and a pressure roller 6B.
Each developing portion 13 includes a developing case 37. A magnet roller 38 for developing is provided in the developing case 37. A bias having the same polarity as the charging polarity of the photoconductor drum 11 is applied to the magnet roller 38. Toner 39 is electrically charged by the magnet roller 38, and the charged toner 39 is flown onto an electrostatic latent image on the surface of the photoconductor drum 11 so as to develop the electrostatic latent image. The toner 39 is supplied from a toner container (not shown) via a toner supply port 40.
The cleaning unit 15 includes a cleaning blade 41, a cleaning roller 42, a first screw member 43, and a toner box 44, wherein the cleaning blade 41 is a cleaning member. The cleaning blade 41 and the cleaning roller 42 have approximately the same length as the photoconductor drum 11, and are configured to contact the photoconductor drum 11 and remove the residual waste toner from the surface of the photoconductor drum 11. The removed waste toner is taken into the toner box 44 by the action of gravity or by the rotation of the cleaning roller 42. Waste toner 45 taken into the toner box 44 is conveyed by the first screw member 43. A discharge port (not shown) is formed in the right side wall of the toner box 44. The first screw member 43 has a helical blade around a shaft body. The waste toner conveyed by the first screw member 43 is conveyed to the discharge port.
Each pair of the photoconductor drum 11 and the cleaning portion 15 is unitized as a drum unit 17 (see
Each developing portion 13 visualizes, with developer, an electrostatic latent image formed on the surface of the photoconductor drum 11. As the developer, a two-component developer composed of toner and carrier is used. The toner is made of resin and the carrier is made of a magnetic material. Toner is smaller than carrier in particle size. As a result, toner is smaller than carrier in weight. In addition, an external additive is added to the developer. The external additive is, for example, a metal oxide such as silica, titanium oxide, alumina, or magnesium oxide. With the presence of the external additive, fluidity of toner is improved, toner is charged properly, or the performance of removing toner from the photoconductor drum 11 is improved. The carrier is magnetic particles composed of ferrite and the like. When a mixture of carrier and toner is stirred, toner is charged with static electricity that is generated by the friction between the toner and the carrier. With the presence of carrier, the two-component developer allows toner to be more easily charged than the one-component developer that is composed of only toner, thereby a high-quality image is made possible.
Among toner and carrier that compose the two-component developer, the toner is consumed in the image formation process. As a result, toner is supplied to the developing portions 13 from a tank (not shown) to supplement the consumed amount of toner. On the other hand, the carrier remains in the developing portions 13 without being consumed, and gives fluidity and the like to the toner that is newly supplied to the developing portions 13. In this way, carrier is used for a longer period than toner. When carrier is used for a long period and stirred many times, the resin coat layer formed on the surface of carrier particles may peel off, or toner particles may stick to the surface of carrier particles. Due to such phenomena, carrier is deteriorated and its performance of giving the fluidity or the like is degraded.
In addition, although not shown, each developing portion 13 stirs the two-component developer by a second screw member (not shown) so as to charge toner sufficiently. The second screw member includes a helical blade around the shaft body. When the two-component developer remains in the developing portions 13 for a long period, toner particles change in shape and size due to friction between toner particles caused by the stirring operation in the developing portions 13, and toner is deteriorated since the charging characteristic of toner changes. When an image is formed using such deteriorated toner, the charged amount of toner is reduced and fogging of toner or the like is likely to occur, which leads to degradation of image quality.
In the present embodiment, to avoid such a problem, a developing device of a so-called trickle development system is adopted, wherein in the trickle development system, old two-component developer is gradually discarded, and new two-component developer is gradually supplied. Hereinafter, the two-component developer that is discarded as such is referred to as waste developer. As described below, the waste developer is collected in the collection container 70 together with the waste toner that has been removed from the surface of the photoconductor drums 11.
Each developing portion 13 of the trickle development system includes a developer storage portion 16 for storing the two-component developer. The developer storage portion 16 includes a partition wall 35 that is erected on a bottom surface (not shown) thereof along the longitudinal direction of the developing portion 13. The inner space of the developer storage portion 16 is partitioned into two spaces S1 and S2 by the partition wall 35. The two spaces S1 and S2 are communicated with each other at opposite ends of the developer storage portion 16 in the left-right direction D3 (see arrows 31 and 32). In addition, the second screw member (not shown) is provided in each of the two spaces S1 and S2. With the rotation of these second screw members, a circulation path 30 in which the two-component developer circulates in the spaces S1 and S2 of the developer storage portion 16 is formed.
In the right end portions of the developing cases 37 of the developing portions 13, a plurality of discharge port portions 3B (see
The accumulation portion 50A includes a wall portion 55 (see
A screw member 83 is provided inside the accumulation portion 50A. Specifically, the accumulation portion 50A includes a wall portion 56 and a wall portion 57, wherein the wall portion 56 intersects with the rear-side edge of the wall portion 55, and the wall portion 57 intersects with the front-side edge of the wall portion 55. The screw member 83 is rotatably supported by a bearing 300 provided on the wall portion 56 and a bearing 301 provided on the wall portion 57 in the state where the screw member 83 is passed through and suspended by the wall portion 56 and the wall portion 57. The screw member 83 is rotationally driven by a drive motor (not shown). The accumulation portion 50A is connected with the collection container 70. The waste toner and the waste developer accumulated in the accumulation portion 50A are conveyed to the collection container 70 (see
Meanwhile, toner in the developing portions 13 is likely to be scattered. As a result, when an air pressure inside the developing portions 13 is higher than an air pressure outside thereof, tonner scattered inside the developing portions 13 may leak to the outside. When toner leaks to outside of the developing portions 13, inside and outside of the image forming apparatus 1 may be contaminated by the toner. To prevent this, conventionally, a suction nozzle is provided in the vicinity of the developing portions 13 such that scattered toner is sucked by a fan and trapped by a filter, thereby restricting the toner from being scattered in the peripheral of the developing portions 13.
However, according to the conventional configuration, a dedicated collection box for collecting the trapped toner is required. The provision of the dedicated collection box increases the number of components and increases the size of the apparatus. In addition, the provision of the dedicated collection box leads to increase of manufacturing cost of the apparatus.
In view of the above-described problems, the image forming apparatus 1 of the present embodiment is provided with a trapping mechanism 100 for trapping the scattered toner in the developing portions 13 by using the configuration where the inner spaces of the developing portions 13 are communicated with the inner space of the storage portion 50 via the discharge port portions 3B and the introduction port portions 502, wherein the trapping mechanism 100 is described below.
As shown in
The vent hole portions 101 are formed in the wall portion 55 of the accumulation portion 50A in such a way as to pass through the wall portion 55 to the vent passage portions 102 side. In the present embodiment, the vent hole portions 101 are formed in the vicinity of the introduction port portions 502. With this configuration, if the waste toner among the waste developer introduced from the introduction port portions 502 into the accumulation portion 50A, is scattered, the scattered toner is trapped before it is scattered over the whole accumulation portion 50A. In addition, a plurality of vent hole portions 101 are provided in correspondence with the plurality of introduction port portions 502.
At an end part of each vent hole portion 101, an eaves portion 101A, a side wall portion 101B, and a side wall portion 101C are provided. As shown in
As shown in
The air suction portion 103 is, for example, an axial fan. The fan storage portion 50B is in the shape of a cylinder with no bottom, and the air suction portion 103 is stored in the fan storage portion 50B. The air suction portion 103 exhausts air to outside of the fan storage portion 50B (see arrows X in
The trapping portion 104 includes filter portions 105 and toner removing members 106 (an example of the toner removing portion of the present disclosure). The filter portions 105 are respectively provided on the vent hole portions 101. The filter portions 105 are provided in such a way as to cover the vent holes H1 formed in the vent hole portions 101, from the inner side. Specifically, as shown in
As shown in
As shown in
As shown in
In the trapping mechanism 100 having the above-described configuration, as shown in
As a result, the air and the scattered toner inside the developing portions 13 are introduced into the accumulation portion 50A of the storage portion 50 via the discharge port portions 3B and the introduction port portions 502, and further flow toward the vent hole portions 101. Here, the air passes through the filter portions 105 of the trapping portion 104 and the vent holes H1, is introduced into the inner space of the fan storage portion 50B by passing through the vent passage portions 102 and the merge portion 109, and is discharged to outside by the air suction portion 103. On the other hand, the scattered toner that flows toward the vent hole portions 101 by going around each eaves portion 101A, side wall portion 101B, and side wall portion 101C, is dammed by the filter portions 105, and sticks to the filter portions 105 or collides with the filter portions 105 and then naturally falls. The toner that has stuck to the filter portions 105 is scraped off by the scraping paddle portion 106B and falls. The fallen toner is conveyed to the collection container 70 by the screw member 83 together with the waste toner and the waste developer accumulated in the accumulation portion 50A, and is collected in the collection container 70.
The above-described configuration makes it possible to trap toner that has been scattered in the developing portions 13, and prevent the toner from being scattered in the peripheral of the developing portions 13. In addition, compared to the case where a dedicated box is provided to collect the trapped toner, the above-described configuration can prevent increase in the number of components and the size of the image forming apparatus, and prevent increase of the cost.
In the above-described embodiment, the present disclosure is applied to the configuration where the storage portion 50 is provided between the developing portions 13 and the collection container 70 and the storage portion 50 forms the toner conveyance portion. However, the application target of the present disclosure is not limited to the configuration including the storage portion 50, but may be any configuration that, as shown in
That is, the essence of the image forming apparatus of the present disclosure is to include the toner conveyance portion 602, a vent hole portion 603, an air suction portion 604, and a filter portion 605. The vent hole portion 603 is formed in the toner conveyance portion 602 and allows inside and outside of the toner conveyance portion to communicate with each other such that air can be ventilated between the inside and the outside of the toner conveyance portion. The air suction portion 604 sucks the air inside the toner conveyance portion 602 via the vent hole portion 603. The filter portion 605 is provided on the vent hole portion 603 and traps the toner included in the air sucked by the air suction portion 604.
It is to be understood that the embodiments herein are illustrative and not restrictive, since the scope of the disclosure is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.
Number | Date | Country | Kind |
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2014-153191 | Jul 2014 | JP | national |