1. Field of the Invention
The present invention relates to an image forming apparatus such as a copying machine or printer adopting an electrophotography method or electrostatic storage method and, more particularly, to an operation of controlling to detect the tint and position of the developer image of each color formed in the image forming apparatus.
2. Description of the Related Art
In a color image forming apparatus including a plurality of photosensitive members, misregistration between the images of respective colors occurs due to mechanical mounting errors between the respective photosensitive members, optical path length errors between laser beams for the respective colors, optical path changes of the laser beams, and the like. Furthermore, the image density of each color changes depending on various conditions such as the use environment of the apparatus and the number of print sheets, thereby changing the color balance, that is, the tint.
To solve this problem, the image forming apparatus performs registration correction and density correction between the images of the respective colors. Japanese Patent Laid-Open No. 11-143171 proposes a technique of forming a registration correction pattern and a density correction pattern on an intermediate transfer belt, thereby performing registration and density detection and correction. The technique described in Japanese Patent Laid-Open No. 11-143171 avoids increase in the cost and size of the apparatus by using a single detection unit to detect registration and density correction patterns.
Japanese Patent Laid-Open No. 2006-284892 discloses an arrangement in which during density correction a reference pattern of each color is formed on an intermediate transfer belt in order to use a detection result obtained at a position within a density correction pattern, where an output is stable. More specifically, the position of a density correction pattern to be used for density detection for each color is decided based on the reference pattern. Japanese Patent Laid-Open No. 2001-166553 proposes a technique of forming both registration and density correction patterns on an intermediate transfer belt, and performing registration and density correction operations in one sequence, thereby shortening a time taken for the correction operations.
When registration and density correction operations are performed in a single sequence, a plurality of registration correction patterns and a plurality of density correction patterns may be repeatedly formed on the intermediate transfer belt. This is done to avoid the influence of periodic variations occurring in the rotation period of photosensitive members and rollers for driving the intermediate transfer belt, which are caused by eccentricity of the photosensitive members and rollers. To perform registration and density correction operations in a single sequence, it is necessary to arrange the correction patterns within one round of the intermediate transfer belt. Along with the recent decrease in size of the image forming apparatus, the perimeter length of the intermediate transfer belt has shortened, and thus it is required to perform registration correction and density correction with high accuracy even using patterns with shorter lengths.
The present invention provides an image forming apparatus for performing registration correction and density correction with short correction patterns.
According to an aspect of the present invention, an image forming apparatus includes: an image forming unit configured to form, on an image carrier, a first correction pattern including developer images of a plurality of colors, and a second correction pattern including developer images of the plurality of colors; a registration correction unit configured to perform registration correction control based on a detection result of the developer images of the plurality of colors of the first correction pattern; and a density correction unit configured to perform density correction control based on a detection result of the developer images of the plurality of colors of the second correction pattern. The density correction unit is further configured to decide a detection result of the developer image of at least one color of the second correction pattern used for the density correction control based on a detection result of the developer image of the color of the first correction pattern.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings. Note that components which are not necessary for a description of the embodiments are omitted from the accompanying drawings.
<First Embodiment>
Upon receiving image data from a host computer 202, a controller 204 of the image forming apparatus 201 generates a video signal in a desired signal format based on the received image data. An engine control unit 206 includes an arithmetic processing unit such as a CPU 209, and a storage unit such as a RAM 227, and outputs the video signal generated by the controller 204 to a scanning unit 210. The video signal is used to drive a light source 211, such as a laser diode, of the scanning unit 210. Based on the video signal, the light source 211 emits a laser beam for forming an electrostatic latent image on each photosensitive member 215 by scanning the rotating photosensitive member 215. Each photosensitive member 215 has been charged to a desired potential by a corresponding charging unit 216. An electrostatic latent image is formed on the surface of each photosensitive member 215 by emitting a laser beam to change the potential of the surface.
A developing unit 217 has toner as the developer of a corresponding color, and supplies the toner to the electrostatic latent image on the corresponding photosensitive member 215, thereby forming a toner image as a developer image on the photosensitive member 215. The toner image formed on each photosensitive member 215 is transferred to the intermediate transfer belt 219 as an endless belt by a bias voltage applied by a corresponding primary transfer unit 218. The toner images of the respective photosensitive members 215 are superimposed on one another, and transferred to the intermediate transfer belt 219 serving as an image carrier, thereby forming a color image. Note that a driving roller 226 controls rotation of the intermediate transfer belt 219. A secondary transfer unit 223 transfers the toner images on the intermediate transfer belt 219 to a printing material 221 which is picked up from a cassette 220 and conveyed through a conveyance path by a feed roller 222. A fixing unit 224 fixes the toner images on the printing material 221 by heat and pressure. In this embodiment, there is provided a sensor unit 225 for detecting correction patterns for registration correction and density correction, which are formed on the intermediate transfer belt 219. A detection result of the sensor unit 225 is sent to the CPU 209, and is used for correcting the densities and positions of other colors with respect to a reference color. Note that in the present embodiment, the intermediate transfer belt 219 is used as an image carrier on which correction patterns are formed. Correction patterns, however, can be formed on another image carrier to perform correction.
As shown in
tk1=(tk11+tk12)/2
ty1=(ty11+ty12)/2
tm1=(tm11+tm12)/2
tc1=(tc11+tc12)/2
tk2=(tk21+tk22)/2
ty2=(ty21+ty22)/2
tm2=(tm21+tm22)/2
tc2=(tc21+tc22)/2
Times PDt_my, PDt_cy, and PDt_ky corresponding to the misregistration amounts of magenta, cyan, and black with respect to yellow as a reference color are calculated using the calculated times corresponding to the center positions of the respective regions according to:
PDt_my=((tm1−ty1)+(tm2−ty2))/2
PDt_cy=((tc1−ty1)+(tc2−ty2))/2
PDt_ky=((tk1−ty1)+(tk2−ty2))/2
Since each of the above values indicates the deviation amount of the detection time, it is possible to calculate the misregistration amount in the sub-scanning direction with respect to the reference color by multiplying the value by the speed of the intermediate transfer belt 219. Note that if misregistration in the main scanning direction occurs, the distance between two patterns of the same color of the registration correction pattern 104 changes. The misregistration amount in the main scanning direction is, therefore, calculated based on the change in distance. This is not necessary for the following description of the embodiment, and a detailed description thereof will be omitted.
In step S13, the engine control unit 206 samples signals corresponding to the amounts of received light of the light-receiving elements 304 and 305 while the correction patterns pass through the detection region of the sensors 301 and 302, and stores sampling values in the RAM 227. In step S14, the engine control unit 206 calculates the misregistration amounts of other colors with respect to the reference color based on the sampling value of the registration correction pattern 104 saved in the RAM 227. Since the registration correction pattern 104 is formed with a sufficiently high density, it is possible to specify a sampling value which is saved in the RAM 227 and corresponds to the registration correction pattern 104 based on a change in sampling value saved in the RAM 227 with time.
In step S15, the engine control unit 206 decides a sampling value corresponding to reflected light from the reference pattern 101 of each color among the sampling values saved in the RAM 227. Based on the time of the decided sampling value, the engine control unit 206 decides a sampling value corresponding to reflected light from the density correction pattern 102 of the same color. Since the sampling value corresponds to a position on the intermediate transfer belt 219, the above processing is equivalent to processing of deciding the position of the density correction pattern 102 of a corresponding color by determining or deciding the position of the reference pattern 101 of each color. Note that since the reference pattern 101 is formed with a sufficiently high density, it is possible to decide a sampling value corresponding to the reference pattern 101 by performing threshold determination for the sampling values of the diffuse reflection light saved in the RAM 227, as shown in
In step S16, the engine control unit 206 decides a sampling value corresponding to the density correction pattern 102 of black among the sampling values saved in the RAM 227. That is, the position of the density correction pattern 102 of black is decided. In this embodiment, since the reference pattern of black is not formed, it is impossible to decide the position of the density correction pattern 102 based on the reference pattern 101, unlike other colors. The engine control unit 206, therefore, decides the position of the density correction pattern 102 of black based on the position of the reference pattern of yellow and the misregistration amount, obtained in step S14, between black and yellow as a reference color. In step S17, the engine control unit 206 transmits the misregistration amount and the sampling values corresponding to the density correction patterns 102 of the respective colors to the controller 204 as a control result. Note that at this time, the engine control unit 206 selects a sampling value including the center of the toner image of each density where the value is stable, except for the edge region of the density correction pattern 102 of each color, and transmits it to the controller 204.
Note that in the flowchart shown in
The processing of deciding the position of the density correction pattern 102 in steps S15 and S16 will be described in detail with reference to
Pd_y=Pref_y+L_y
Note that a time from when the reference pattern 101 of yellow is detected until the density correction pattern 102 of yellow is detected is decided based on the distance L_y and the speed of the intermediate transfer belt 219. It is, therefore, possible to specify a sampling value obtained from the density correction pattern 102 of yellow. Let L_bk be the distance between the reference pattern 101 of yellow and the density correction pattern 102 of black if there is no misregistration of a black toner image with respect to a yellow toner image. Then, a position Pd_bk of the density correction pattern 102 of black is calculated based on the detected position Pref_y of the reference pattern of yellow according to:
Pd_bk=Pref_y+L_bk
Pd_bk=Pref_y+L_bk+Δbk
A time from when the reference pattern 101 of yellow is detected until the density correction pattern 102 of black is detected is decided based on the actual distance L_bk+Δbk and the speed of the intermediate transfer belt 219. It is, therefore, possible to decide a sampling value obtained from the density correction pattern 102 of black.
As described above, in the present embodiment, the formation position of the density correction pattern 102 of black is specified based on the reference pattern 101 of yellow and the misregistration amount of black with respect to yellow without forming the reference pattern of black. This can shorten the length of the correction pattern.
<Second Embodiment>
Different points of the present embodiment from the first embodiment will be mainly described below. In this embodiment, the reference patterns of magenta and cyan are not formed in addition to that of black.
In step S26, the engine control unit 206 decides sampling values corresponding to the density correction patterns 102 of cyan, magenta, and black among the sampling values saved in the RAM 227. That is, the positions of the density correction patterns 102 of cyan, magenta, and black are decided. In this embodiment, based on the position of the reference pattern of yellow and the misregistration amounts, obtained in step S24, of cyan, magenta, and black with respect to yellow as a reference color, the engine control unit 206 determines the positions of the density correction patterns 102 of cyan, magenta, and black. In step S27, the engine control unit 206 transmits the misregistration amounts and the sampling values corresponding to the density correction patterns 102 of the respective colors to a controller 204 as a control result. At this time, the engine control unit 206 selects a sampling value which is stable, except for the edge region of the density correction pattern 102 of each color, and transmits it to the controller 204.
Note that a method of deciding the position of the density correction pattern 102 based on the reference pattern of yellow as a reference color and a misregistration amount with respect to yellow, and specifying a sampling value is the same as that described with reference to
In this embodiment, only the reference pattern of one color is formed, and the position of a density correction pattern is specified for other colors based on the position of the reference pattern and respective misregistration amounts with respect to the color of the reference pattern. This can further shorten the length of the correction pattern.
Note that only the reference pattern of one color is not formed in the first embodiment, and only the reference pattern of one color is formed in the second embodiment. The present invention is also applicable to a case in which no reference pattern is formed. In this case, the position of the density correction pattern 102 of the reference color is specified with reference to the position of the reference color of the registration correction pattern 104 in the sub-scanning direction. For other colors, the formation position of the density correction pattern 102 is specified based on the position of the reference color of the registration correction pattern 104 in the sub-scanning direction, the logical value of the formation position of the density correction pattern 102 based on the above position, and respective misregistration amounts with respect to the reference color. Alternatively, with reference to the position of each color of the registration correction pattern 104 in the sub-scanning direction, the position of the density correction pattern 102 of the same color can be specified.
If a reference pattern is not formed for all colors, the correction pattern can be shortened, and the number of colors for which a reference pattern is formed within the range can be arbitrarily selected. That is, a reference pattern can be formed for only some (a first color) of all the colors, and then no reference pattern need be formed for the remaining colors (a second color). Furthermore, in the above-described embodiment, for the density correction pattern 102 of a color for which no reference pattern is formed, the density is determined using the sampling values saved in the RAM 227. It is, however, possible to determine the density directly from the output signal of the sensor instead of the sampling values saved in the RAM 227 if, for example, the misregistration correction pattern 104 is formed first.
Other Embodiments
Aspects of the present invention can also be realized by a computer of a system or apparatus (or devices such as a CPU or MPU) that reads out and executes a program recorded on a memory device to perform the functions of the above-described embodiments, and by a method, the steps of which are performed by a computer of a system or apparatus by, for example, reading out and executing a program recorded on a memory device to perform the functions of the above-described embodiments. For this purpose, the program is provided to the computer for example via a network or from a recording medium of various types serving as the memory device (e.g., computer-readable medium).
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-109934, filed on May 11, 2012, which is hereby incorporated by reference herein in its entirety.
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