1. Field of the Invention
The present invention relates to an electrophotographic image forming apparatus and more particularly to an image forming apparatus capable of effectively coping with toner scattering and defective image transfer to occur when a toner image is transferred from a photoconductive element, intermediate image transfer body or similar image carrier to a sheet or recording medium.
2. Description of the Background Art
Today, various image forming systems are available with a printer or similar image forming apparatus. A direct image transfer system, for example, develops a latent image formed on a photoconductive element with toner and directly transfers the resulting toner image to a sheet. An intermediate image transfer system transfers a plurality of toner images of different colors to an intermediate image transfer body one above the other to thereby form a composite color image and then transfers the composite color image to a sheet.
When the toner image is transferred from the photoconductive element, intermediate image transfer body or similar image carrier to a sheet, it is likely that the toner image is degraded by some different causes, particularly toner scattering. Toner scattering refers to an occurrence that a toner image is not transferred to an expected position, but is scattered therearound and blurred thereby. Particularly, toner scattering lowers the sharpness of line images. More specifically, toner is transferred from the photoconductive element or the intermediate image transfer body to a sheet by an electric field formed at the inlet of a nip for image transfer, i.e., pretransfer as generally referred to. Further, when discharge occurs at, e.g., the inlet of the nip, the amount of charge (Q/M) of the toner decreases with the result that the Coulomb force, acting between toner grains, overcomes electrostatic adhesion, aggravating toner scattering. Various schemes have heretofore been proposed for reducing toner scattering.
For example, Japanese Patent Laid-Open Publication No. 9-236992 proposes to cause a sheet to contact a photoconductive element at a position upstream of an image transfer position (pre-contact), so that a toner image is protected from disturbance ascribable to discharge occurring at the inlet of a nip. In practice, however, it is extremely difficult to effect stable pre-contact at all times. More specifically, because flexibility of a sheet, for example, depends on environmental conditions and the kind of a sheet, it is likely that a toner image is rubbed when a sheet, carrying the toner image thereon, enters the nip.
As for primary image transfer from a photoconductive element to an intermediate image transfer body, Japanese Patent Laid-Open Publication No. 8-30119 teaches that toner scattering can be reduced if a bias of the same polarity as toner and a bias opposite in polarity to toner are applied at the upstream side and downstream side of a nip, respectively. This document, however, does not address to the dependence of a sheet on environmental conditions, which is a problem particular to secondary image transfer, and cannot be directly applied to secondary image transfer.
Technologies relating to the present invention are also disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 7-20726 and 2000-19854.
It is an object of the present invention to provide an image forming apparatus capable of protecting image quality from degradation ascribable to toner scattering and defective image transfer occurring in the event of transfer of a toner image from an image carrier to a paper sheet or similar sheet.
An image forming apparatus of the present invention includes an image carrier on which a toner image is to be formed, and a sheet support member for conveying a sheet, carrying the toner image thereon, in cooperation with the image carrier. The image carrier and sheet support member are driven such that their surfaces move in the same direction, as seen at a contact position where the two surfaces face each other via the sheet. An electric field, forcing the toner image toward the image carrier, and an electric field, forcing it toward the sheet, are formed between the surface of the image carrier and that of the sheet at positions upstream and downstream, respectively, of the contact position in the direction of movement of the sheet.
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:
Referring to
The image forming section assigned to the drum 1a includes a developing unit 2, a drum cleaner 3, and a charger 4. An optical writing unit 5 is located above the image forming section. A toner image formed on the drum 1a is transferred to an intermediate image transfer belt (simply belt hereinafter) 6. Subsequently, toner images are sequentially transferred from the other drums 1b through 1d to the belt 6 over the toner image present on the belt 6, completing a full-color image. The full-color image is transferred from the belt 6 to a sheet at an image transfer position 7. Thereafter, the toner image is fixed on the sheet by a fixing unit 8.
Systems and conditions particular to consecutive image forming steps will be described hereinafter. The drums 1a through 1d each are charged to about −700 V at its non-image portion by a non-contact roller type of charging system. A laser diode included in the writing unit 5 scans the charged surface of each drum 1 to thereby form a latent image on the drum 1. Subsequently, the developing unit 2 develops the latent image for thereby forming a corresponding toner image.
The present invention is practicable with any kind of toner and any kind of developing system. For example, as for magnetic single-component toner is used, there may be used a BMT (Bipolar Magnetic Toner) system that charges toner grains by friction acting between the toner grains and conveys the toner grains thus charged to a developing zone with a magnet roller and a sleeve. Alternatively, use may be made of a jumping system that conveys a thin toner image formed on a developing sleeve toward a photoconductive element and causes toner grains to fly to the photoconductive element with an AC bias. As for nonmagnetic toner, use may be made of an NSP (Non-magnetic Single-component development Process) system that conveys toner to a developing zone with a conductive developing roller or a developing roller with an insulated surface or a nonmagnetic toner jumping system. Further, as for a two-component developer made up of toner and carrier, use maybe made of, e.g., a magnet brush development system.
In any case, the toner images formed on the drums 1a through 1d are sequentially transferred to the intermediate image transfer belt 6 one above the other. Experiments were conducted with a belt implemented as a seamless belt molded with a polyvinylidene fluoride resin film sheet and provided with volumetric resistance of 8E9 Ω·cm. 1,300 V subject to constant voltage control was applied as a bias for primary image transfer.
The belt is, in many cases, implemented by a PET (polyethylene terephthalate) film sheet, a polyurethane film sheet or similar film formed of dielectric resin. An adequate bias, of course, depends on the material and resistance of the belt. Primary transfer from the photoconductive drums 1a through 1d to the belt 6 is effected in the order of Y (yellow), M (magenta), C (cyan) and K (black). The resulting full-color image is transferred to a sheet at the secondary image transfer position 7. The belt 6, constituting an intermediate image transfer body, may be replaced with a roller or even with a corona charger, if desired.
In the construction shown in
When use is made of negatively charged toner, a bias of the same polarity as the toner, i.e., negative polarity is applied to the first bias roller 13 positioned upstream of a nip for image transfer. As a result, an electric field, forcing toner toward the image carrier 11, is formed between a sheet or recording medium 15 and the surface of the image carrier 11 upstream of the nip, reducing pretransfer to the sheet 15. On the other hand, a bias opposite in polarity to the toner, i.e., a bias of positive polarity is applied to the second bias roller 14 positioned downstream of the nip, forming an electric field that forces the toner toward the sheet 15 between the surface of the image carrier 11 and the sheet 15. Consequently, the toner is transferred from the image carrier 11 to the sheet 15.
A problem particular to image transfer to the sheet 15 is that the characteristic values of the sheet 15, typified by resistance, vary in accordance with the environment. For example, in a humid environment, the electric resistance of the sheet 15 decreases because of moisture absorption with the result that a current flows through the sheet 15. This prevents an adequate electric field from being formed at the nip.
The intermediate image transfer belt included in the configuration of
In a low temperature, low humidity environment in which a sheet is easily charged by friction, the surface potential of a sheet sometimes rise due to frictional charge between the sheet and rollers, although not observed in the above experimental environment. For example, when rollers are implemented as a pair of rubber rollers belonging to a negative frictional charge series, the rollers are frictionally charged to negative polarity while a sheet is charged to positive polarity. If a sheet with excessive charge, for example, enters the nip, then the effect of the electric fields formed by the two bias rollers 33 and 34 is reduced. In light of this, there may be effectively used auxiliary means, e.g., correcting the biases by measuring the surface potential of a sheet just before the sheet enters the nip or using rollers sparingly chargeable by friction or discharging a sheet just before it enters the nip.
Toner comprises mother grains formed of binder resin containing a colorant and, if necessary, a charge control agent, a parting agent and other substances. Further, additives are coated on the mother grains, as needed. Because the present invention is free from limitations on toner, any one of conventional binder resins is usable. Binder resins include polystyrene, styrene-butadien copolymer, styrene-vinyl chloride copolymer, styrene-acrylate copolymer, styrene-metacrylate copolymer, acrylic resin, polyester resin, epoxy resin, polyol resin, rosin-modified maleic resin, phenol resin, polyethylene with low molecular weight, polypropylene with low molecular weight, polyurethane resin, ketone resin, ethylene-ethylacrylate copolymer, polybutyral, and silicone resin. Such binder resins may be used either singly or in combination. As for colorant, any one of conventional dyes and pigments is usable.
As for the charge control agent, nigrosine dye, chromium-containing complex or quaternary ammonium salt, for example, is used in matching relation to the polarity of toner grains. In the case of color toner, there should preferably be used an achromatic or a light-color charge control agent not effecting tonality, e.g., salicylic metal salt or a metal salt of salicylic acid derivative. A parting agent may be added to the toner in order to promote parting of toner from a fixing member and to enhance fixation. As for the method of producing toner, the present invention is practicable with any one of conventional methods including pulverization, polymerization and encapsulation. Experiments were conducted with toner mainly produced by pulverization and having a mean grain size of 6.8 μm. It was found that even when use was made of spherical toner produced by polymerization and lowered in cohesion due to the coating of additives, the present invention successfully reduced the degree of toner scattering.
To estimate improvement in image quality, toner scattering from the edges of line images was observed while sharpness, tonality and granularity were measured. The present invention improved toner scattering from the edges of line images to a noticeable degree.
In summary, it will be seen that the present invention provides an image forming apparatus having various unprecedented advantages, as enumerated below.
(1) Electric fields formed at positions upstream and downstream of a nip for image transfer protect a toner image from degradation ascribable to pretransfer and discharge to occur at the inlet of the nip.
(2) First and second voltage applying means are positioned at the reverse surface of a recording medium support member, i.e., an image transfer member that conveys a recording medium in cooperation with an image carrier. This is also successful to form the above electric fields.
(3) When the image transfer member for transferring a toner image to a recording medium is implemented as a belt, rollers, supporting the belt, are implemented as a first and a second bias roller. This reduces the number of parts for thereby simplifying the construction.
(4) By using a brush as a bias-applying member, it is possible to establish nip pressure uniform enough to reduce irregularity in bias.
(5) By using a blade as a bias applying means, a simple mechanism suffices to apply a bias while saving space.
(6) A roller, a brush and a blade may be used in combination as a bias applying means in order to promote free layout.
(7) A bias applying means, intervening between an image carrier and a recording medium at the inlet of the nip, allows a desired electric field to be formed at a position upstream of the nip without regard to the charged state of the recording medium.
(8) By charging a recording medium to the same polarity as toner before it enters the nip, it is possible to form an electric field, which forces toner toward the image carrier, at the position upstream of the nip. This is also successful to obviate image degradation ascribable to pretransfer and discharge.
(9) When a charge applying means is implemented as a roller bifunctioning to convey a recording medium, the construction is further simplified.
(10) By using a brush as a charge applying member, it is possible to establish nip pressure uniform enough to reduce irregularity in bias.
(11) By using a blade as a charge applying means, a simple mechanism suffices to apply a bias while saving space.
(12) By using a corona charger as a charge applying means, it is possible to charge a recording medium with a simple configuration.
(13) By assigning the function of a charge applying member to a registration roller, it is possible to further simplify the construction.
(14) By using an intermediate image transfer body as an image carrier, it is possible to reduce toner scattering in a color image produced on the intermediate image transfer body.
(15) First and second voltage applying means are positioned at the reverse surface of the intermediate image transfer body so that the electric fields mentioned earlier can be formed against pretransfer and discharge.
(16) When use is made of an intermediate image transfer belt, rollers, supporting the belt, are implemented as a first and a second bias roller. This also reduces the number of parts for thereby simplifying the construction.
(17) By using a brush as a bias applying member, it is possible to establish nip pressure uniform enough to reduce irregularity in bias. This is also true when a blade is used as a bias applying means.
(18) A roller, a brush and a blade may be combined as a bias applying means for promoting free layout.
Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.
Number | Date | Country | Kind |
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2002-223400 | Jul 2002 | JP | national |
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