1. Field of the Invention
The present invention relates to an image forming apparatus, such as a copier, a printer, and/or a facsimile, and in particular to an image forming apparatus having a cleaning member configured to clean a transparent member of an optical device included in the image forming apparatus.
2. Description of the Related Art
In image forming apparatuses, such as a laser printer and a copier, laser light is applied to photoconductive drums, or photosensitive member, in accordance with image signals, causing electrostatic latent images to form on photoconductive drums. The electrostatic latent images are developed with toner, whereby the electrostatic latent images are visualized. Such an image forming apparatus has a casing having an openable/closable cover so that the laser light does not leak outside while the apparatus is under operation.
When replacing process cartridges with new ones, removing a jammed sheet during an operation, or performing a maintenance operation, the openable/closable cover is opened while the main power remains on. Particularly, where laser light is used in the apparatus, it is important to prevent the laser light from leaking outside of the apparatus when the cover is open, even in case of malfunction of an interlocking switch.
The image forming apparatus includes a laser shutter. The laser shutter is provided on an optical scanner or inside the image forming apparatus including the optical scanner, and is configured to operate in conjunction with the attachment and removal of a process cartridge, including a photoconductive drum, and the opening and closing of the cover of the casing of the apparatus. Specifically, when a user or a serviceman opens the cover of the image forming apparatus to attach or remove a process cartridge or to remove a jammed sheet, for example, the laser shutter blocks the optical path of the laser light, thereby preventing the user or the serviceman from being exposed to the laser light.
Japanese Patent Laid-Open No. 11-337859 discloses an exemplary configuration in which a laser shutter is turned in conjunction with the opening and closing of an openable/closable cover when a process cartridge is attached and removed and when a jammed sheet is removed, whereby the laser shutter blocks the optical path of laser light traveling toward a redirecting mirror.
In recent electrophotographic image forming apparatuses using toner as developing material, the toner is often scattered, resulting in dust inside the image forming apparatus. Laser scanners, as exposure units included in such image forming apparatuses, are sensitive to dust, including toner. Therefore, the interior of such a laser scanner is sealed so as to prevent toner and dust from entering thereinside.
The image forming apparatus has an opening through which laser light emitted from the laser scanner passes. To prevent toner and dust from entering the interior of the laser scanner through the opening, a cover glass that allows the laser light to pass therethrough is provided over the opening.
In such a configuration, toner and dust falling from a developing unit in the process cartridge and straying inside a main body of the apparatus may enter the optical path of the laser light and adhere to the cover glass, thereby blocking the optical path. This causes a reduction in the density of a printed image or a missing portion in a printed image. To prevent the reduction in the image density and the occurrence of a missing portion in an image, the image forming apparatus needs to be configured such that toner and dust do not adhere to the cover glass, or such that toner and dust adhered to the cover glass can be removed.
Therefore, a user or a serviceman accesses the interior of the image forming apparatus and wipes the cover glass clean with a soft cloth or the like. However, it is very difficult to thoroughly clean the cover glass, which has only a small surface area, without damaging the surface.
Japanese Patent Laid-Open No. 2005-246901 discloses a cleaning technique of removing toner and dust adhered to a dust-proof glass. Specifically, a cleaning member is slid along the dust-proof glass by a user or a serviceman, whereby toner and dust adhered to the dust-proof glass is removed.
In recent tandem color image forming apparatuses having small sizes and discharging sheets at increasingly high speeds, it is preferred that major components required for image forming are configured and arranged as a small assembly. In particular, a tandem color image forming apparatus, which includes a plurality of photoconductive drums and uses a plurality of laser beams, requires a plurality of image forming units for respective colors. Under such circumstances, it is preferable to design the image forming units as compact as possible.
The tandem color image forming apparatus naturally requires a plurality of laser shutters for protecting the user from the laser beams, resulting in configurational complexity. To provide a laser shutter mechanism, space is necessary between the photoconductive drum and the laser scanner. This reduces the flexibility in arrangement of the components to be included in the image forming area, hindering the size reduction of the apparatus.
Also in the technique of cleaning the dust-proof glass by using a slidable cleaning member disclosed in Japanese Patent Laid-Open No. 2005-246901, a guide member along which the cleaning member is provided separately. This increases the number of components and requires additional space to accommodate the guide member.
The present invention provides an image forming apparatus in which foreign substances on a transparent member included in the apparatus can be cleaned efficiently with a space-saving configuration.
According to an aspect of the present invention, an image forming apparatus includes an optical device configured to irradiate a photosensitive member with light and having a transparent member transmitting the light, a shutter movable between a closed position, where the shutter blocks an optical path of the light emitted from the optical device through the transparent member toward the photosensitive member, and an open position, where the shutter opens the optical path, and a cleaning member with which the transparent member is cleaned, the cleaning member being slidably attached to the shutter for moving along the shutter.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Dimensions, materials, shapes, relative positions, and the like of elements described herein should be appropriately changed with apparatuses to which the present invention is applied and various conditions thereof, and are not intended to limit the scope of the present invention to the embodiments described below.
Overall Configuration of Image Forming Apparatus
Referring to
Each of the process cartridges 7 includes a rotatable photoconductive drum 1, functioning as a photosensitive member. The process cartridge 7 also includes around the photoconductive drum 1 the following: a charging roller 2 functioning as a charger, a developing unit 4 functioning as a developer, and a cleaning blade 8 functioning as a cleaning unit, which are assembled into a cartridge. The process cartridge 7 is attachable to and removable from a main body of the apparatus (printer).
The process cartridge 7 is a combination of the developing unit 4 and a cleaner unit 5. The developing unit 4 includes a developing roller 24, a toner applying roller 25, and a toner container containing toner having one of the colors of yellow (Y), magenta (M), cyan (C), and black (K). The cleaner unit 5 includes the photoconductive drum 1, the charging roller 2, the cleaning blade 8, and a waste-toner container.
A rotatable intermediate transfer belt unit 30 is provided above the process cartridges 7 in contact with the photoconductive drums 1. A laser scanner 3, functioning as an optical device, is provided below the process cartridges 7.
The laser scanner 3, which is disposed vertically below the process cartridges 7, exposes the photoconductive drums 1 to light in accordance with respective image signals.
With the configuration described above, the photoconductive drums 1 are charged with negative polarity by the respective charging rollers 2, and subsequently the laser scanner 3 forms electrostatic latent images on the respective photoconductive drums 1. The electrostatic latent images are developed as inverted images by the respective developing units 4, with toner having negative polarity being made to adhere thereto. Thus, toner images in respective colors of Y, M, C, and K are obtained.
The intermediate transfer belt unit 30 includes an intermediate transfer belt 12e stretched between a driving roller 12f and a tension roller 12g. A tension in a direction of the arrow E is applied by the tension roller 12g to the intermediate transfer belt 12e. Primary transfer rollers 12 are provided on the inner periphery of the intermediate transfer belt 12e in such a manner as to face the respective photoconductive drums 1. Transfer biases are applied to the primary transfer rollers 12 by respective bias applying units (not shown).
The photoconductive drums 1 rotate in directions of the arrows shown in
A sheet feeding device 13 includes a feeding roller 9 that feeds a sheet S from a sheet cassette 11, in which sheets S are stacked, and a pair of conveying rollers 10 that conveys the sheet S fed thereto.
The sheet cassette 11 can be pulled out frontward in
The feeding roller 9 is pressed against the stack of sheets S in the sheet cassette 11, and a separating pad 23 separates one of the sheets S from the other (a friction-separation method), whereby the sheets S are conveyed one by one.
The sheet S fed from the sheet feeding device 13 is further conveyed by a pair of registration rollers 17 to the secondary transfer nip 15.
A bias of positive polarity is applied to a secondary transfer roller 16 provided at the secondary transfer nip 15, whereby the four-color toner image on the intermediate transfer belt 12e is subjected to secondary transfer onto the sheet S.
The sheet S having the toner image transferred thereonto is heated and pressed in a fuser 14, functioning as a fixing unit, so that the toner image is fixed on the sheet S, and is subsequently discharged by a pair of discharging rollers 20 to a discharge tray 21.
The toner remaining on the photoconductive drums 1 after the transfer of the toner images is removed by the respective cleaning blades 8 and is collected into the respective waste-toner containers in the cleaner units 5.
The toner remaining on the intermediate transfer belt 12e after the secondary transfer of the toner images onto the sheet S is removed by a transfer belt cleaner 22 and is collected into a waste-toner container (not shown).
Attachment and Removal of A Process Cartridge
Attachment and removal of any of the process cartridges 7 to and from the color laser printer 100 will now be described.
In the color laser printer 100, supply of sheets into the sheet cassette 11, attachment and removal of the process cartridges 7, and collection of printed sheets can be performed from the front side of the main body. The process cartridges 7 can be accessed from the front side of the main body and are insertable into and removable from the main body in directions in which the rotational axes of the respective photoconductive drums 1 extend.
Referring to
Referring to
Laser Shutter and Cleaning Member
The process cartridge 7, a laser shutter 35, and a cleaning member 61 will now be described with reference to
The laser scanner 3 of the first embodiment is disposed below the process cartridge 7. The laser scanner 3 has at the top thereof a long narrow opening 80 extending in the longitudinal direction of the photoconductive drum 1 disposed above the laser scanner 3 so that light can be applied to the photoconductive drum 1. To prevent dust and toner particles from entering the interior of the laser scanner 3 through the opening 80, the opening 80 is provided with a cover glass 34, functioning as a transparent member, allowing light transmission therethrough. The cover glass 34 covers the opening 80, thereby sealing the interior of the laser scanner 3. The cover glass 34, having an elongate shape, extends such that the longitudinal direction thereof substantially matches the rotational-axis direction of the photoconductive drum 1, whereby the light emitted toward the photoconductive drum 1 can be transmitted through the cover glass 34.
The laser shutter 35, made of acrylonitrile-butadiene-styrene (ABS) resin colored in black, is disposed directly above the cover glass 34 in such a manner as to block the laser light. The laser shutter 35 has a long narrow shape so as to cover the cover glass 34, and is movable between two positions: a closed position and an open position. At the closed position, the laser shutter 35 blocks the optical path of the light emitted from the laser scanner 3 toward the photoconductive drum 1. At the open position, the laser shutter 35 opens the optical path of the light. When the laser shutter 35 is at the closed position as shown in
The laser shutter 35 is made of an elastic material and is therefore elastically deformable. In the first embodiment, the laser shutter 35 is made of ABS resin.
The laser shutter 35 is provided with the cleaning member 61, with which the cover glass 34 is cleaned. The cleaning member 61 is wrapped around the laser shutter 35. The cleaning member 61 includes a base member 62 and a wiping member 64. The base member 62 of the first embodiment is made of ABS resin and has a length of about 20 mm. The base member 62 is supported by the laser shutter 35 in such a manner as to be slidable therealong. When the cleaning member 61 supported by the laser shutter 35 at the closed position is moved along the laser shutter 35 in the longitudinal direction of the cover glass 34, which has an elongate shape, the surface of the cover glass 34 is wiped.
The base member 62 of the cleaning member 61 has on the top surface thereof a tab 63 integrally formed therewith. At the time of insertion and removal of the process cartridge 7, the tab 63 engages a portion of the process cartridge 7. This engagement enables the cleaning member 61 to slide along the laser shutter 35 in conjunction with the insertion and removal of the process cartridge 7.
The wiping member 64 is configured to adhere to the bottom surface of the base member 62. The wiping member 64 of the first embodiment is constituted by a piece of urethane foam having a thickness of 2 mm and a hardness of about 100 N and a piece of polyester nonwoven cloth having a thickness of 1.5 mm, the pieces being welded together. In
Laser Shutter Supporting Mechanism
A mechanism of supporting the laser shutter 35 will now be described with reference to
Referring to
Referring to
Laser Shutter Opening/Closing Mechanism
A mechanism for opening and closing the laser shutter 35 will now be described with reference to
Referring to
The laser shutter 35 supports at the left end thereof the cleaning member 61 such that the cleaning member 61 is movable therealong. The cleaning member 61 shown in
The swivel arm 38 has on the top surface thereof a cylindrical engaging boss 44 at an end across the swivel fulcrum boss 42 from the boss 40. The engaging boss 44, provided as a part of the swivel arm 38, engages with a deformed hole 46 provided in a slider 45 disposed over the swivel arm 38.
The slider 45 is regulated by guides 47 and 48, which are formed by bending two portions of the partition plate 31 upright, so as not to be movable in the vertical direction in
The opening and closing movements of the laser shutter 35 will now be described.
When the slider 45 slides, the engaging boss 44 fitted in the deformed hole 46 moves. For example, referring to
When the front door 26 in the state shown in
To replace the process cartridge 7 with a new one, a user can pull the front door 26 by holding a handle 29. Then, the latch is released from the main body and the front door 26 opens. When the front door 26 is opened, the slider 45 slides toward right in
By opening the front door 26 in attaching and removing the process cartridge 7, the laser shutter 35 is moved to a position directly above the cover glass 34. Therefore, dust and toner particles floating around and falling toward the cover glass 34 because of the impact of attaching and removing the process cartridge 7 can be prevented from adhering to the surface of the cover glass 34.
Insertion and Removal of Process Cartridge and Movement of Cleaning Member
Insertion and removal of the process cartridge 7 and movement of the cleaning member 61 will now be described with reference to
The laser shutter 35 is biased upward by the compression springs 65 provided on both ends thereof. The cleaning member 61, which is supported by the laser shutter 35, is positioned such that the wiping member 64 is spaced apart from the cover glass 34. The process cartridge 7 has a rib 68 at a bottom leading end thereof in the direction of insertion.
When the process cartridge 7 is inserted, referring to
The laser shutter 35 elastically deforms so as to be convex downward at a position where the cleaning member 61 resides, whereby the wiping member 64 is in contact with the cover glass 34.
Referring to
While the process cartridge 7 is being inserted and removed, the laser shutter 35 is at the position shown in
As can be seen from
As the process cartridge 7 further proceeds, cleaning with the wiping member 64 is finished. The cleaning member 61 reaches a cleaning end position, as shown in
The laser shutter 35, which supports and guides the cleaning member 61, is made of an elastic material, and elastic deformation of the laser shutter 35 is utilized to maintain a specific relative positional relationship between the cleaning member 61 and the cover glass 34. In such a configuration, if dimensions of relevant elements are controlled such that the direction in which the cover glass 34, which is to be cleaned, extends and the path along which the process cartridge 7 is inserted are parallel to each other, the extent of pressing the wiping member 64 against the cover glass 34 can be made constant.
Moreover, the state where the cleaning member 61 and the cover glass 34 are spaced apart from each other can also be produced with a simple configuration. When cleaning is not necessary, the wiping member 64 of the cleaning member 61 can be kept away from any other elements. Therefore, deterioration of the wiping member 64 may be reduced.
This means that the laser shutter 35, also functioning as a slide guide for the cleaning member 61, is not necessarily fabricated with high rigidity and high accuracy. Therefore, a cleaning mechanism having high reliability can be provided with a simple, low-cost, space-saving configuration.
In addition, because the cleaning is performed in the longitudinal direction of the cover glass 34, the wiping member 64 can be provided with a small size, whereby the manufacturing cost and size of the printer 100 can be reduced while a sufficient level of reliability in cleaning performance is maintained.
A mechanism of moving the process cartridge 7 obliquely upward at a point immediately before the end of the insertion path, as mentioned above, will now be described with reference to
Referring to
The process cartridge 7 to be inserted is guided by the first guide 33a into the main body, with the cleaning member 61 wiping the cover glass 34 clean. Referring to
The process cartridge 7 that has moved upward is lifted up by lift springs 91 and 92. Specifically, the lift spring 91, having at an end thereof a locking boss 93, is provided on the front wall at the mouth of the cartridge receiving portion 60, and the locking boss 93 is fitted into a locking hole 94 provided in the process cartridge 7, whereby the process cartridge 7 is lifted up. The lift spring 92 is provided on the rear wall of the cartridge receiving portion 60. The lift spring 92 pushes up a portion of the process cartridge 7 that has moved upward. The process cartridge 7 is lifted up.
An operation of removing the process cartridge 7 properly attached in the main body will now be described with reference to
In a state where the process cartridge 7 is properly attached in the main body, the cleaning member 61 resides in the rear of the main body. When the process cartridge 7 in this state is pulled, the process cartridge 7 is lowered along the sloping surface of the second guide 33b. Then, the rib 68 at the bottom end of the process cartridge 7 comes into contact with the left-side surface of the tab 63 at the top of the cleaning member 61. Referring to
While the foregoing state is maintained, the process cartridge 7 moves rightward in
First, contamination of the cover glass 34 occurring in a case where the cleaning member 61 is moved back with the wiping member 64 being in contact with the cover glass 34 can be prevented.
Another advantage is as follows. During cleaning, the wiping member 64 is pressed against the cover glass 34 and is therefore subjected to stress and frictional resistance. If the wiping member 64 remains in contact with the cover glass 34 when the cleaning member 61 is moved back to the cleaning start position, the wiping member 64 has to be durable for twice the number of cleaning operations performed.
In contrast, in the case where the cleaning member 61 is moved back to the cleaning start position with the wiping member 64 being spaced apart from the cover glass 34, the wiping member 64 can be made of a material whose durability against frictional resistance is not very high.
Instead of nonwoven cloth or the like employed as the material for the wiping member 64 of the cleaning member 61, a cleaning member having directionality in performing cleaning, such as a blade or a scraper, can be employed.
When the process cartridge 7 is further pulled, referring to
When the laser shutter 35 in the state shown in
The frictional resistance produced between the laser shutter 35 and the cleaning member 61 is set so as to be smaller than the force that causes the swivel arms 38 and 39 to swivel against the biasing force of the compression spring 52. Therefore, the rib 68 is not released from the tab 63 before the cleaning member 61 sliding along the laser shutter 35 while the process cartridge 7 is being pulled is brought into contact with the anti-climber provided on the laser shutter 35.
When the process cartridge 7 is completely removed from the main body, the slider 45 is moved back by the biasing force of the compression spring 52 to a position where the stepped portions 54 thereof comes into contact with the front plate 49. The laser shutter 35 is moved to and settled at the closed position, as shown in
The resistance produced in releasing the process cartridge 7 from the cleaning member 61 in order to completely remove the process cartridge 7 from the main body includes forces that bias the swivel arms 38 and 39 to swivel. Therefore, a cleaning mechanism that is movable and reliable can be provided.
Although the laser shutter 35 of the first embodiment is made of ABS resin, the laser shutter 35 may alternatively be made of metal, such as stainless steel for use as springs. If the posture of the cleaning member can be stabilized by utilizing the elastic deformation characteristic of the laser shutter 35, the same advantages as those described above are obtained.
Although the cleaning operation in the first embodiment is performed by making the tab 63 of the process cartridge 7 directly engage with the cleaning member 61, another element included in the printer 100 may be alternatively utilized as long as the cleaning member 61 can move in conjunction with the insertion and removal of the process cartridge 7. For example, where the process cartridge 7 is properly installed in the main body, a drawer unit insertable into and removable from the main body may be made to engage with the cleaning member 61.
Although the process cartridge 7 of the first embodiment has been described as an exemplary unit that is attachable to and removable from the main body, the process cartridge 7 is not limited thereto. The process cartridge 7 may alternatively be any other unit that is attached to and removed from the main body by a user in ordinary usage. For example, the process cartridge 7 may be the aforementioned drawer unit, or a sheet cassette that is inserted into and removed from the main body in supplying sheets. The cleaning member 61 can be moved in conjunction with operations of attaching and removing a unit performed by a user in ordinary usage. The cover glass 34 can be cleaned without performing a special operation for cleaning.
A second embodiment of the present invention will now be described. The second embodiment features a configuration including a regulating member that regulates the movement of the cleaning member 61 so that, when the laser shutter 35 is at the open position, the cleaning member 61 does not enter and stays outside an irradiation area provided for the laser scanner 3 to irradiate the photoconductive drum 1 with light. The basic configuration of an apparatus, i.e., a printer, according to the second embodiment is the same as in the first embodiment. Therefore, redundant description is omitted and features specific to the second embodiment will only be described in detail. Elements having the same or similar functions as those in the first embodiment are denoted by the same reference numerals.
A mechanism in which the movement of the cleaning member 61 is regulated by the regulating member when the laser shutter 35 is at the open position will first be described with reference to
Referring to
Referring to
When the laser shutter 35 is at the open position, the cleaning member 61 resides outside the irradiation area provided for laser light irradiation by the laser scanner 3, and near the end 70E of the shading member 70.
In such a configuration, when the laser shutter 35 is at the open position as shown in
In
According to the second embodiment, as in the first embodiment, because the cleaning member 61, which is supported by the laser shutter 35, moves along the laser shutter 35, there is no need of providing a member dedicated for guiding the movement of the cleaning member 61. Therefore, a laser shutter function and a cleaning function can be efficiently provided within a limited space.
The shading member 70 of the second embodiment also functions as a regulating member that regulates the movement of the cleaning member 61 when the laser shutter 35 is at the open position. If the printer 100 is subjected to vibration or impact from the outside, or if the printer 100 is transported with the process cartridges 7 mounted thereon, the cleaning member 61 can be prevented from entering the irradiation area and blocking the optical path of the laser light.
A third embodiment of the present invention will now be described with reference to
The second embodiment has been described by taking an exemplary configuration including the shading member 70 also functioning as a regulating member that regulates the movement of the cleaning member 61. The third embodiment features a configuration in which the movement of the cleaning member 61 is regulated by a locking member that operates in conjunction with the movement of the laser shutter 35, which is moved by the link mechanism, to the open position.
Specifically, referring to
According to the third embodiment, as in the cases of the first and second embodiments, because the cleaning member 61, which is supported by the laser shutter 35, moves along the laser shutter 35, there is no need of providing a member dedicated for guiding the movement of the cleaning member 61. Therefore, a laser shutter function and a cleaning function can be efficiently provided within a limited space.
The swivel arm 39 of the third embodiment has the hook 39F. Therefore, even if the printer 100 is subjected to vibration or impact from the outside, or if the printer 100 is transported with the process cartridges 7 mounted thereon, the cleaning member 61 can be prevented from entering the irradiation area and blocking the optical path of the laser light.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2008-090198 filed on Mar. 31, 2008, No. 2008-090200 filed on Mar. 31, 2008, and No. 2008-090201 filed on Mar. 31, 2008, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2008-090198 | Mar 2008 | JP | national |
2008-090200 | Mar 2008 | JP | national |
2008-090201 | Mar 2008 | JP | national |
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Number | Date | Country | |
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20090269102 A1 | Oct 2009 | US |