1. Field of the Invention
The present invention relates to an image forming apparatus such as a copying machine, a printer, or a facsimile, and more specifically, the image forming apparatus includes a cleaning member that cleans a transmitting member provided in an optical device.
2. Description of the Related Art
Electrophotographic image forming apparatuses use toner as developer. Toner particles along with dust may build-up within the image forming apparatus. An optical device provided in an image forming apparatus may be adversely affected if exposed to toner, dust, and so forth. To prevent toner and dust from entering the inside of the optical device, the inside of the optical device is sealed. The image forming apparatus has an opening through which laser emitted from the optical device passes. To prevent toner and dust from entering the inside of the optical device, the opening has a cover glass through which laser can pass.
If toner that falls from a developing section and floats onto the image forming apparatus and dust that floats onto the image forming apparatus adhere to the cover glass and block the light path of exposure, reduction in density of a printed image or lack of image occurs. To prevent toner and dust from adhering to the cover glass, a user or serviceman accesses the inside of the main body of the image forming apparatus and cleans the cover glass with a soft cloth. However, the opening having the cover glass is small in area and the user or serviceman needs to clean the surface of the cover glass without damaging the cover glass.
Japanese Patent Laid-Open No. 2005-246901 proposes a cleaning configuration capable of removing toner, dust, and so forth attached to a cover glass. Specifically, a user or serviceman slides a cleaning member provided in an optical scanning device along a cover glass, and thereby toner, dust, and so forth attached to the cover glass can be removed.
In the configuration of Japanese Patent Laid-Open No. 2005-246901, the user or serviceman slides the cleaning member and thereby cleans the cover glass. So, the user or serviceman needs to perform an operation for moving the cleaning member.
The present invention provides an image forming apparatus in which before the attachment of a cartridge, before the start of cleaning, a cleaning member can be held at a fixed position, and during the attachment of the cartridge, during cleaning, the cleaning member can operate reliably. The cleaning member cleans a cover glass in conjunction with the attachment of the cartridge.
In an aspect of the present invention, an image forming apparatus includes a unit, an optical device, a cleaning member, and a lock member. The unit can be attached to and detached from a main body of the apparatus. The optical device irradiates a photosensitive member with light. The device includes a transmitting member through which light passes. The cleaning member can move from a cleaning start position to a cleaning end position for cleaning the transmitting member. The cleaning member is capable of moving in conjunction with the attachment of the unit into the main body. The lock member prevents the cleaning member from moving. When the unit is not loaded in the main body, the lock member prevents the cleaning member from moving from the cleaning start position. When the unit is attached to the main body, the unit engages the lock member and the lock member unlocks the cleaning member and enables the cleaning member to move from the cleaning start position.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
The embodiments of the present invention will hereinafter be described in detail with reference to the drawings. It should be noted that the sizes, materials, shapes, relative arrangement, and so forth of components described in the embodiments are not intended to limit the scope of the present invention unless otherwise specified.
Image Forming Apparatus
The overall configuration of an image forming apparatus will be outlined.
As shown in
Each process cartridge 7 includes a developing unit 4 and a cleaner unit 5 integrated with each other.
The developing unit 4 includes a developing roller 24, a developer applying roller 25, and a toner container.
The cleaner unit 5 includes a photosensitive drum 1 that is a photosensitive member rotatable in the direction of the arrow (clockwise direction) in
Around each photosensitive drum 1, in the direction of rotation thereof, are arranged a charging roller 2, a light path of laser light emitted from an optical device 3, a developing unit 4, a transfer surface of an intermediate transfer belt unit 12, and a cleaning blade 8 in this order.
By bringing the charging roller 2 into contact with the surface of the photosensitive drum 1 and applying a charge bias voltage by a power source (not shown), the surface of the photosensitive drum 1 is uniformly charged.
The optical device 3 is disposed under the process cartridges 7, and it exposes the photosensitive drum 1 to an image signal and forms an electrostatic latent image on the photosensitive drum 1.
The photosensitive drums 1 are charged by the charging rollers 2 to a predetermined negative potential, and then electrostatic latent images are formed on the respective photosensitive drums 1 by the optical device 3. The electrostatic latent images are reverse-developed by the developing units 4 and toner with negative polarity is attached thereto. Thus, yellow, magenta, cyan, and black toner images are formed.
In the intermediate transfer belt unit 12, an intermediate transfer belt 12e is looped over a driving roller 12f and a tension roller 12g, the tension roller 12g tensioning the intermediate transfer belt 12e in the direction of arrow E. Opposite the respective photosensitive drums 1 and inside the intermediate transfer belt 12e are arranged primary transfer rollers 12a, 12b, 12c, and 12d, to which a transfer bias is applied by a bias applying unit (not shown).
Each photosensitive drum rotates in the direction of the arrow, the intermediate transfer belt 12e rotates in the direction of arrow F, and a positive bias is applied to the primary transfer rollers 12a to 12d. Thereby, the toner images are primarily-transferred onto the intermediate transfer belt 12e in order from the toner image on the photosensitive drum 1a. Thus, four colors of toner images are conveyed in a superimposed state to a secondary transfer section 15.
A feeding device 13 includes a feeding roller 9 and a conveying roller pair 10. The feeding roller 9 feeds a sheet S out of a feeding cassette 11 that contains sheets S. The conveying roller pair 10 conveys the fed sheet S. The feeding cassette 11 is configured to be able to be pulled out perpendicularly to plane of
The sheets S contained in the feeding cassette 11 are pressed against the feeding roller 9 and separated one at a time by a separating pad 23 (friction piece separating method) and conveyed.
The sheet S conveyed from the feeding device 13 is conveyed by a registration roller pair 17 to a secondary transfer section 15.
In the secondary transfer section 15, by applying a positive bias to a secondary transfer roller 16, the four colors of toner images on the intermediate transfer belt 12e are secondarily-transferred onto the conveyed sheet S. A fixing section 14 that is a fixing unit applies heat and pressure to the image formed on the sheet S, thereby fixing the image.
In the process in which the sheet S is conveyed together with a fixing belt 14a through a fixing nip section N, the sheet S is heated by a heater in the fixing belt 14a, and the unfixed toner image on the sheet S is heated and fixed. The sheet S to which the image is fixed is ejected by an ejecting roller pair 120 onto an output tray 121.
After the toner image transfer, toner remaining on the surfaces of the photosensitive drums 1 is removed by the cleaning blades 8. The removed toner is recovered into the waste toner containers in the cleaner units 5.
Toner remaining on the intermediate transfer belt 12e after the secondary transfer to the sheet S is removed by a transfer belt cleaning device 122. The removed toner is recovered through a waste toner conveying path (not shown) into a waste toner recovery container (not shown) disposed in the rear of the apparatus. In the color laser printer 100, replenishment of sheets to the feeding cassette 11, attachment and detachment of the process cartridges 7, and recovery of printed sheets can be performed from the front of the apparatus. Each process cartridge 7 can be attached to and detached from the main body in the direction of the axis of rotation of its respective photosensitive drum 1.
Cleaning Member 20
As shown in
A cover glass 31 serving as a transmitting member is disposed so as to cover the opening 30. Thereby, foreign substances such as dust and toner passing through the opening 30 are prevented from entering the optical device 3, and functional components in the optical device 3 are prevented from being contaminated and leading to a defective image. The cover glass 3 transmits light that is emitted from the optical device 3 to expose the photosensitive drum 1. The cover glass 31 is elongate. To transmit light emitted toward the photosensitive drum 1, the cover glass 31 is disposed such that the direction of the axis of rotation of the photosensitive drum 1 substantially corresponds to the longitudinal direction of the elongate cover glass 31.
As shown in
The cleaning sheet 26 and the wiping member 27 are attached to the lower surface of the base member 28. The lock member 40 is rotatably attached to the upper surface of the base member 28. The lock urging spring 41 is provided between the lock member 40 and the base member 28. The lock urging spring 41 is provided at the front end of the base member 28 in the direction of attachment of the process cartridge 7. The lock urging spring 41 urges the lock member 40 in a lock direction (a direction in which a holding pawl 40a engages with an engaging hole 29a) around a rotating shaft provided in the middle of the base member 28 in the direction of attachment of the process cartridge 7.
The lock member 40 has a downward projecting holding pawl 40a at the rear end of the base member 28 in the direction of attachment of the process cartridge 7 and an upward projecting engaging pawl 40b at the front end of the base member 28 in the direction of attachment of the process cartridge 7. At one end of the base guide 29 is provided an engaging hole 29a with which the holding pawl 40a engages.
When the process cartridge 7 is not loaded in the main body, the lock member 40, subjected to the urging force of the lock urging spring 41, engages with the engaging hole 29a of the base guide 29, thereby holding the cleaning member 20 at the cleaning start position and preventing the cleaning member 20 from moving in the longitudinal direction of the cover glass 31 relative to the base guide 29. When the process cartridge 7 is attached to the main body, the process cartridge 7 engages with the lock member 40 and disengages the holding pawl 40a from the engaging hole 29a against the urging force of the lock urging spring 41. Thereby, the lock member 40 unlocks the cleaning member 20 and enables the cleaning member 20 to move from the cleaning start position.
The process cartridge 7 has a cleaning member engaging portion 7e projecting downward (on the cleaning member 20 side) and a second engaging portion 7f. The cleaning member engaging portion 7e is disposed downstream of the second engaging portion 7f in the direction of attachment of the process cartridge 7 and projects further downward (on the cleaning member 20 side) than the second engaging portion 7f.
When the process cartridge 7 is attached, the cleaning member engaging portion 7e slides on a slope 29b and urges the base guide 29 downward, and the second engaging portion 7f goes over the engaging pawl 40b without engaging with the engaging pawl 40b. Therefore, when the process cartridge 7 is attached, the cleaning member engaging portion 7e engages with the engaging pawl 40b. When the process cartridge 7 is removed, the second engaging portion 7f engages with the engaging pawl 40b.
The cleaning sheet 26 has flexibility. At the time of cleaning, the front edge of the cleaning sheet 26 comes into contact with the surface of the cover glass 31, and the cleaning sheet 26 moves the foreign substances.
The wiping member 27 is disposed such that part of the wiping member 27 is in contact with the cover glass 31 at the time of cleaning, and wipes foreign substances that remain on the surface of the cover glass 31 after the cleaning sheet 26 moves the foreign substances.
As shown in
The front edge of the cleaning sheet 26 is in contact with the cover glass 31 in a bent state. The wiping member 27 is in contact with the cover glass 31 in an urged and compressed state. In this embodiment, a polyester sheet 100 μm thick is used as the cleaning sheet 26, and a urethane foam sheet 2 mm thick with a hardness of about 100 N to which a polyester nonwoven fabric 1.5 mm thick is welded is used as the wiping member 27. The cleaning sheet 26 is bent by 1 mm, and the wiping member 27 is compressed by 1 mm when in use.
At the time of cleaning, the cleaning member 20 is moved in the direction of arrow in
Operation of Cleaning Member
The process of cleaning will now be described.
In
At the home position, the lock member 40 is pressed by the lock urging spring 41 clockwise. In this state, the holding pawl 40a of the lock member 40 engages with the engaging hole 29a of the base guide 29 and holds the base member 28 of the cleaning member 20 at a given position on the base guide 29. The lock member 40 prevents the cleaning member 20 from moving from the cleaning start position.
Between the cover glass 31 and the base guide 29 are provided base guide urging members 35. The base guide urging members 35 lift the base guide 29 to a height at which the cleaning sheet 26 and the wiping member 27 are out of contact with the cover glass 31.
When the process cartridge 7 is attached to the main body of the image forming apparatus, the engaging portion 7e of the process cartridge 7 comes into contact with the slope 29b at the front end of the base guide 29 (near the attachment opening). Thereby, the base guide 29 is pressed down against the urging force of the base guide urging members 35.
Further attachment of the process cartridge 7 into the main body of the image forming apparatus causes the engaging portion 7e to go along the slope 29b and reach the top surface of the lock member 40 as shown in
Against the urging force of the base guide urging members 35, the engaging portion 7e presses down the base member 28 together with the lock member 40. The front edge of the cleaning sheet 26 contacts the surface of the cover glass 31 by 1 mm and is ready for cleaning.
As shown in
Next, a description will be given of the process of returning the cleaning member 20 to the home position (cleaning start position) by detaching the process cartridge 7.
As shown in
As shown in
The holding pawl 40a of the lock member 40 returned to the home position engages with the engaging hole 29a of the base guide 29, and the lock member 40 is held at a given position in the base guide 29.
As described above, according to this embodiment, the cleaning member 20 cleans the cover glass 31 in conjunction with the attachment of the process cartridge 7. Therefore, the cover glass 31 can be fully cleaned without requiring a user or serviceman to carefully clean the cover glass 31. According to this embodiment, the cleaning member 20 is held at a fixed position (home position) before the attachment of the process cartridge 7, i.e., before the start of cleaning. Therefore, the cleaning member 20 is prevented from being accidentally displaced from the home position by the product transportation or a user operation when the process cartridge 7 is not loaded in the main body. If the cleaning member 20 is displaced from the home position to a halfway position before the start of cleaning, cleaning is started from the halfway position when the process cartridge 7 is attached, and the cover glass 31 cannot be fully cleaned by a single attachment of the process cartridge 7. However, according to this embodiment, the cleaning member 20 can be made to operate in the longitudinal direction of the cover glass 31 from the cleaning start position to the cleaning end position by a single attachment of the process cartridge 7. Therefore, the cleaning member 20 can operate stably, and accidents such as breakage can be prevented.
In this embodiment, when cleaning is performed, the engaging portion 7e and the second engaging portion 7f of the process cartridge 7 directly engages with the cleaning member 20. However, the process cartridge 7 may engage with the cleaning member 20 with a member of the main body therebetween as long as the cleaning member 20 moves in conjunction with the attachment and detachment of the process cartridge 7. For example, a drawer-like unit on which the process cartridge 7 is mounted and that can be attached to and detached from the main body, may engage with the cleaning member 20.
In this embodiment, a process cartridge 7 is taken as an example of a unit that can be attached to and detached from the main body. However, the present invention is not limited to this. Any unit that a user attaches and detaches in a normal use environment is suitable. For example, the above-described drawer-like unit or a sheet cassette that is attached to and detached from the main body for setting sheets is suitable. What is important is that the cleaning member 20 can be moved in conjunction with the attachment and detachment of a unit by a user required in a normal use environment. Thereby, the cover glass 31 can be cleaned without requiring a special operation for cleaning.
An apparatus according to a second embodiment will now be described with reference to
In the second embodiment, at one end of the cover glass 31 in the longitudinal direction (upstream of the cover glass 31 in the direction in which the cleaning sheet 26 moves at the time of cleaning) is disposed a projecting portion 70 against which one end of the cover glass 31 is abutted. At the other end of the cover glass 31 in the longitudinal direction (downstream of the cover glass 31 in the direction in which the cleaning sheet 26 moves at the time of cleaning) is disposed an accumulating portion 33 for accumulating foreign substances that the cleaning sheet 26 clears off of the surface of the cover glass 31.
The accumulating portion 33 is a depressed portion disposed outside the light path area. The accumulating portion 33 is disposed above the lower end of the optical device 3 (in the upper surface of the optical device 3) and below the surface (cleaning surface) of the cover glass 31. Foreign substances can be accumulated in one place without being scattered in the apparatus. In addition, foreign substances accumulated in the accumulating portion 33 can be prevented from going back into the light path area due to a vibration generated from the main body of the image forming apparatus or an external shock.
Operation of Cleaning Member
The process of cleaning by the cleaning member will now be described.
In
To move the cleaning member 20 from the home position to clean the surface of the cover glass 31, the process cartridge 7 is moved along the insertion guide 21 to the left in
The engaging portion 7e of the process cartridge 7 moves along the slope 29b with the attachment of the process cartridge 7, reaches the top surface 29c of the base guide 29, moves from the base guide 29 to a slide surface 28b of the base member 28 of the cleaning member 20, and presses down the base member 28. As shown in
The engaging portion 7e of the process cartridge 7 engages with an engaging portion 28a of the base member 28 while pressing down the base member 28. When the base member 28, pressed by the process cartridge 7, moves in the longitudinal direction of the cover glass 31 with the attachment of the process cartridge 7, the cleaning sheet 26 and the wiping member 27 move on the top surface of the projecting portion 70. The cleaning sheet 26 and the wiping member 27 fall from the top surface of the projecting portion 70, across the end portion of the cover glass 31, onto the surface of the cover glass 31. Thus, when the cleaning member 20 starts a cleaning operation, the front edge of the cleaning sheet 26 can come into contact with the surface of the cover glass 31 without catching on the end portion of the cover glass 31. Thereby, the cleaning sheet 26 can be prevented from being damaged by catching on the end portion of the cover glass 31, and the cleaning performance of the cleaning sheet 26 can be prevented from deteriorating.
Thereafter, as shown in
As shown in
When the process cartridge 7 is detached from the main body, as shown in
The process cartridge 7 is further moved in the detachment direction, and thereby the second engaging portion 7f provided at the front end of the process cartridge 7 engages with the engaging portion 28a of the base member 28. In conjunction with the movement of the process cartridge 7 in the detachment direction, the cleaning sheet 26 and the wiping member 27 move at a distance from the surface of the cover glass 31 and in the longitudinal direction of the cover glass 31, and the base member 28 is returned to the home position. Since the cleaning sheet 26 and the wiping member 27 move at a sufficient distance from the surface of the cover glass 31, the cleaning sheet 26 and the wiping member 27 do not catch on the step 71 of the projecting portion 70.
As described above, as in the first embodiment, the cleaning member 20 cleans the cover glass 31 in conjunction with the attachment of the process cartridge 7. Therefore, the cover glass 31 can be fully cleaned without requiring a user or serviceman to perform an operation for cleaning.
According to this embodiment, when the process cartridge 7 is attached to the main body, the cleaning sheet 26 and the wiping member 27 move on the top surface of the projecting portion 70 provided on the optical device 3. The cleaning sheet 26 and the wiping member 27 then fall from the top surface of the projecting portion 70, across the end portion of the cover glass 31, onto the surface of the cover glass 31. Thus, when the cleaning member 20 starts a cleaning operation, the front edge of the cleaning sheet 26 can come into contact with the surface of the cover glass 31 without catching on the end portion of the cover glass 31. Thereby, the cleaning sheet 26 can be prevented from being damaged by catching on the end portion of the cover glass 31, and the cleaning performance of the cleaning sheet 26 can be prevented from deteriorating. The cleaning sheet 26 and the wiping member 27 can smoothly land on the surface of the cover glass 31 without catching on the end portion of the cover glass 31. This gives the operator a smooth feeling when the operator attaches the process cartridge 7 and thereby moves the cleaning sheet 26 and the wiping member 27.
As shown in
In the case where the projecting portion 70 has the slope 72 on the cleaning start position side thereof as shown in
The cover glass 31 can be extended to the home position of the cleaning sheet 26 and the wiping member 27. However, the increase in the size of the cover glass increases the cost and size of the apparatus. The above-described configuration can improve the durability and cleaning performance of the cleaning member and the feeling at the time of the cartridge operation without increasing the size of the cover glass 31.
An apparatus according to a third embodiment will now be described with reference to
As shown in
The pawl portion 50a can press down the base guide 49. A second engaging portion 7f is formed on the lower surface of the process cartridge 7 and at the front end of the process cartridge 7 in the cartridge attachment direction.
In conjunction with the attachment of the process cartridge 7 into the main body, the cleaning member 20 moves from the cleaning start position to the cleaning end position in the longitudinal direction of the cover glass 31. With the attachment of the process cartridge 7, the engaging portion 7e engages with the lock member 40 of the cleaning member 20, and thereby the cleaning member 20 moves to the cleaning end position in the longitudinal direction of the cover glass 31.
As shown in
When the latch member 50 is pressed down as shown in
As shown in
After reaching the image forming position, the process cartridge 7 is urged by the latch member 50 toward the back of the apparatus and upward so as to be positioned at the image forming position.
As described above, according to this embodiment, as in the first and second embodiments, the cleaning member 20 cleans the cover glass 31 in conjunction with the attachment of the process cartridge 7. Therefore, the cover glass 31 can be fully cleaned without requiring a user or serviceman to perform an operation for cleaning.
According to this embodiment, when the process cartridge 7 is set at the image forming position, the process cartridge 7 can be easily disengaged from the cleaning member 20, and the operability when the process cartridge 7 is attached can be improved.
In this embodiment, a description is made of a configuration in which the engagement between the cleaning member 20 and the process cartridge 7 is released. However, a configuration is possible in which the engagement is not completely released, the amount of engagement is reduced, and the remaining engagement is released by the attachment locus of the process cartridge 7.
In this embodiment, a description is made of a configuration in which the latch member 50 moves the cleaning member 20 away from the process cartridge 7 (downward) and thereby the engagement between the cleaning member 20 and the process cartridge 7 is released. However, the present invention is not limited to this. What is important is that the cleaning member 20 is moved in a direction different from the longitudinal direction of the cover glass 31 so that the engagement between the cleaning member 20 and the process cartridge 7 is smoothly released during the loading of the process cartridge 7.
In this embodiment, a description is made of a configuration in which the latch member 50 is pressed down and thereby presses the base guide 49. However, the present invention is not limited to this. Alternatively, the latch member 50 may directly press the cleaning member 20. What is important is that the cleaning member 20 is moved by the movement of the latch member 50 accompanying the attachment of the process cartridge 7.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2008-090203 filed Mar. 31, 2008, No. 2008-090199 filed Mar. 31, 2008, and No. 2008-090202 filed Mar. 31, 2008, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
---|---|---|---|
2008-090199 | Mar 2008 | JP | national |
2008-090202 | Mar 2008 | JP | national |
2008-090203 | Mar 2008 | JP | national |
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Number | Date | Country | |
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20090245866 A1 | Oct 2009 | US |