This application claims the benefit of Japanese Patent Application No. 2017-098248, filed on May 17, 2017, and Japanese Patent Application No. 2017-223013, filed on Nov. 20, 2017, both of which are incorporated by reference herein in their entireties.
The present invention relates to an image heating apparatus, such as a copier that uses an electrophotographic system or an electrostatic recording system, a fixing unit that is installed in such an image forming apparatus as a printer, or a gloss applying apparatus that improves a gloss level of a toner image by reheating a toner image already fixed onto a recording material. The present invention also relates to an image forming apparatus that includes this image heating apparatus.
A conventional fixing apparatus that is included in an image forming apparatus is an apparatus having an endless belt (also called “endless film”), a flat heater that contacts an inner surface of the endless belt, and a roller that constitutes a nip portion with the heater via the endless belt. If a small sized paper is continuously printed by an image forming apparatus including this fixing apparatus, the temperature in a region of the nip portion in which paper does not pass in the longitudinal direction may gradually increase (temperature rise in non-paper passing portion). If the temperature in the non-paper passing portion increases too much, parts in the apparatus may be damaged. A method of suppressing the temperature rise in the non-paper passing portion that is proposed is a heater in which a heat generating element is disposed between two conductors arranged along the longitudinal direction, and at least one of the conductors is divided by a width corresponding to the paper size, so that heat generating is controlled for each heat generating block (Japanese Patent Application Publication No. 2017-54071).
If a plurality of thermistors (temperature detecting elements) are disposed in each of the divided heat generating blocks, however, as in Japanese Patent Application Publication No. 2017-54071, the number of wires connected with the thermistors increases as the heat generating regions increase, which may interfere with the downsizing of the apparatus.
It is an object of the present invention to provide a technique that enables downsizing of the apparatus by decreasing the number of temperature detecting elements.
In one aspect, the present invention provides an image forming apparatus including a fixing portion configured to fix an image, formed on a recording material, onto the recording material, the fixing portion including a heater that includes a substrate, a plurality of heat generating blocks arranged on the substrate in a longitudinal direction of the substrate, and a plurality of temperature detecting elements disposed on the substrate, and a control circuit configured to control power to be supplied to the plurality of heat generating blocks, the control circuit including a plurality of semiconductor elements configured to perform switching between ON and OFF of the plurality of heat generating blocks, and selectively controls the power to be supplied to the plurality of heat generating blocks by selectively controlling the plurality of semiconductor elements, wherein, out of the plurality of heat generating blocks, a first semiconductor element to supply power to a first heat generating block is connected, in series, to a second semiconductor element to supply power to a second heat generating block out of the plurality of heat generating blocks, the second heat generating block is controlled by controlling the second semiconductor element, and the first heat generating block is controlled by controlling the first semiconductor element and the second semiconductor element.
Further features of the present invention will become apparent from the following description of exemplary embodiments, with reference to the attached drawings.
Hereafter, a description will be given, with reference to the drawings, of embodiments (examples) of the present invention. The sizes, materials, shapes, their relative arrangements, or the like, of constituents described in the embodiments may, however, be appropriately changed according to the configurations, various conditions, or the like, of apparatuses to which the invention is applied. Therefore, the sizes, materials, shapes, their relative arrangements, or the like, of the constituents described in the embodiments do not intend to limit the scope of the invention to the following embodiments.
When a print signal is generated, a scanner unit 21 emits a laser light modulated in accordance with the image information, and scans the surface of a photosensitive drum (electrophotographic photosensitive member) 19, which is charged to a predetermined polarity by a charging roller 16. Thereby, an electrostatic latent image is formed on the photosensitive drum 19, which is an image bearing member. When toner, which is charged to a predetermined polarity, is supplied from a developing roller 17 to this electrostatic latent image, the electrostatic latent image on the photosensitive drum 19 is developed as a toner image (developer image). On the other hand, a recording material (recording paper) P, stacked in a paper feeding cassette 11, is fed one sheet at a time by a pick up roller 12, and is conveyed to a resist roller pair 14 by a conveying roller pair 13. Further, to match a timing when the toner image on the photosensitive drum 19 reaches a transfer position, which is determined by the photosensitive drum 19 and a transfer roller 20 (transfer member), the recording material P is conveyed from the resist roller pair 14 to this transfer position. While the recording material P passes through the transfer position, the toner image on the photosensitive drum 19 is transferred to the recording material P. Then the recording material P is heated by a fixing apparatus (image heating apparatus) 200, which is a fixing portion (image heating portion), whereby the toner image is heated and fixed to the recording material P. The recording material P, which bears the fixed toner image, is discharged to a paper delivery tray 31 located in the upper part of the image forming apparatus 100 via the conveying roller pairs 26 and 27.
Residual toner, and the like, on the surface of the photosensitive member 19 are removed and cleaned by a cleaner 18. A feeding tray (manual feed tray) 28 has a pair of recording paper control plates of which a width can be adjusted in accordance with the size of the recording paper P, so that recording paper P, other than a standard size, can be handled. A pick up roller 29 is a roller to feed the recording paper P from the feeding tray 28. A motor 30 drives a roller, and the like, in the fixing apparatus 200.
The above mentioned photosensitive drum 19, charging roller 16, scanner unit 21, developing roller 17, and transfer roller 20 constitute an image forming portion that forms a unfixed image on the recording material P. In Example 1, a developing unit that includes the photosensitive drum 19, the charging roller 16, and the developing roller 17, and a cleaning unit that includes the cleaner 18, are detachably attached to the main body of the image forming apparatus 100 as process cartridges 15.
The film 202 is a heat resistant film, referred to as an endless belt or an endless film, that is formed in a cylindrical or tubular shape, and the material of the base layer of the film is a heat resistant resin (e.g., polyimide) or a metal (e.g., stainless). An elastic layer, such as a heat resistant rubber, may be formed on the surface of the film 202. The pressure roller 208 has a metal core 209 (e.g., iron, aluminum) and an elastic layer 210 (e.g., silicon robber). The heater 300 is held by a holding member 201 made of a heat resistant resin. The holding member 201 also has a guide function that guides the rotation of the film 202. The metal stay 204 is for applying pressure of a spring (not illustrated) to the holding member 201. The pressure roller 208 rotates in the arrow direction by being powered by the motor 30. The film 202 is rotated by the rotation of the pressure roller 208. The recording paper P, bearing the unfixed toner image, is heated while being held and conveyed by the fixing nip portion N, whereby fixing processing is performed.
The heater 300 includes heat generating elements (heat generating resistors) 302a and 302b disposed on a later mentioned ceramic substrate 305. A protecting element 212 (
The configuration of the heater 300 according to Example 1 will be described with reference to
As illustrated in
As illustrated in
The surface protective layer 308 on the back surface layer 2 of the heater 300 is formed such that the electrodes E3-1 to E3-7, E4 and E5 are exposed. To each electrode, an electric contact (not illustrated) can be connected from the back surface side of the heater 300. Thereby, power can be supplied to each heat generating block independently. By dividing the heat generating block into the seven heat generating blocks like this, four heat generating regions AREA1 to AREA4 can be created. In Example 1, AREA1 is for A5 sized paper, AREA2 is for B5 sized paper, AREA3 is for A4 sized paper, and AREA4 is for Letter sized paper. Since the seven heat generating blocks can be controlled independently, a heat generating block, to which power is supplied, can be selected in accordance with the size of the recording paper P. The number of the heat generating regions and the number of the heat generating blocks are not limited to the numbers specified in Example 1. Further, the heat generating elements 302a-1 to 302a-7 and 302b-1 to 302b-7 in each heat generating block are not limited to a continuous pattern described in Example 1, but may be rectangular patterns with intervals.
On a sliding surface layer 1 of the heater 300 (on the surface of the substrate 305 at the opposite side to the surface on which the heat generating elements are disposed), thermistors T1-1 to T1-7 and thermistors T2-2 to T2-6 are disposed as temperature detecting elements to detect the temperature of each heat generating block of the heater 300. Each of the thermistors T1-1 to T1-7, which are mainly used for controlling the temperature of each heat generating block, is disposed at the center of each heat generating block (center of the substrate in the longitudinal direction). The thermistors T2-2 to T2-6 are edge thermistors for detecting the temperature of a non-paper passing region (edges) when recording paper, which is narrower than the heat generating region, is fed. Therefore, each of the thermistors T2-2 to T2-6 is disposed in a position closer to the outer side of each heat generating block with respect to the conveyance reference position X0, excluding the heat generating blocks on both ends in which the heat generating region is narrow. One end of each of the thermistors T1-1 to T1-7 is connected to the respective conductor ET1-1 to ET1-7 for detecting the resistance value of the thermistor, and the other end thereof is commonly connected to the conductor EG9. One end of each of the thermistors T2-2 to T2-6 is connected to the respective conductor ET2-2 to ET2-6, and the other end thereof is commonly connected to the conductor EG10. In this way, the width L of the heater 300 tends to increase as the number of thermistors and number of conductors increase.
On the sliding surface layer 2 of the heater 300, a surface protective layer 309, coated by glass having slidability, is disposed. The surface protective layer 309 is disposed, excluding both end portions of the heater 300, so as to create electrical contact in each conductor of the sliding surface layer 1.
The temperature detecting circuit of the thermistors will be described. The conductors EG9 and EG10 are connected to the ground potential. The voltages for the thermistors T1-1 to T1-7 and T2-2 to T2-6 shown in
In the internal processing, the CPU 420 calculates power to be supplied using proportion integral (PI) control, for example, based on the set temperature and the detected temperatures by the thermistors T1-1 to T1-7. The ON timings of the FUSER1 to 7 signals are generated by the CPU 420, based on the timing signal ZEROX synchronizing with the zero potential of the AC power supply 401 generated by a zero cross detecting unit 421. Based on the zero cross timing of the AC power supply 401, the detected temperatures are converted into the phase angle (phase control) and wave number (wave number control) corresponding to the power to be supplied, and the triacs 441 to 447 are controlled based on the control conditions.
Relays 430 and 440 and the protecting circuit will be described. The relays 430 and 440 are power interrupting units that are activated when the heater 300 overheats due to a failure, or the like.
An operation of the relay 430 will be described. When the CPU 420 sets an RLON signal to High, a transistor 433 turns ON, the current is supplied from the power supply Vcc2 to the secondary side coil of the relay 430, and the primary side contact of the relay 430 turns ON. When the CPU 420 sets the RLON signal to Low, the transistor 433 turns OFF, and current that flows from the power supply voltage Vcc2 to the secondary side coil of the relay 430 is interrupted, and the primary side contact of the relay 430 turns OFF. The resistor 434 is a resistor to limit the base current of the transistor 433. This operation is also the same for the relay 440 and the transistor 435.
The operation of a safety circuit using the relay 430 and the relay 440 will be described. When the detected temperature by any one of the thermistors T1-1 to T1-7 exceeds a predetermined value that is set, a comparison unit 431 activates a latch unit 432, and the latch unit 432 sets the RLOFF1 signal to Low, and latches the RLOFF1 signal. When the RLOFF1 signal becomes Low state, the transistor 433 maintains the OFF state even if the CPU 420 sets the RLON signal to High, and, therefore, the relay 430 can maintain the OFF state (safe state). In the same manner, when the detected temperature by any one of the thermistors T2-2 to T2-6 exceeds a predetermined value that is set, a comparison unit 437 activates a latch unit 436, and the latch unit 436 sets the RLOFF2 signal to Low, and latches the RLOFF2 signal.
A relationship between a configuration of the heater drive circuit using the triacs 441 to 447 and the number of thermistors will be described here. The triac 441 that drives the heat generating block HB1 is connected in series with the triac 442 that drives the adjacent heat generating block HB2. If only the triac 442 is driven, only the heat generating block HB2 is heated. If both of the triacs 441 and 442 are driven, the heat generating blocks HB1 and HB2 are heated. In this configuration, it is unlikely that only the heat generating block HB1 is heated. Since the triacs 441 and 442 are connected in series, in order to drive the heat generating block HB1, which is disposed on the outer side of the heat generating block HB2 in the longitudinal direction of the heater 300, the heat generating region can be selected depending on the paper size.
The printer of Example 1 includes the safety circuit using the thermistors, so that the heater 300 does not heat up to an abnormal temperature even if an abnormality occurs to the control of the heater 300 due to a malfunction of the CPU 420, or the like. In other words, the safety circuit is included so that even if one component does not function due to failure, the abnormality of the heater 300 is detected, and the relays 430 and 440 are turned OFF to protect the heater 300. In the heat generating block HB3, for example, two thermistors T1-3 and T2-3 are disposed. Further, a comparison unit 437 and a latch unit 436, to which the voltage signals Th1-3 and Th2-3 in accordance with the resistance values of these thermistors, are included. Because of these configurations, even if either one of the thermistors fails, the voltage signal from the other thermistor is inputted to the comparison unit 437 and the latch unit 436. Therefore the abnormal temperature relay 430 or 440 can be activated to protect the heater 300. In the heat generating block HB2, 4, 5 and 6 as well, two thermistors are disposed in the same manner. In the heat generating block HB1, on the other hand, only one thermistor (T1-1) is disposed. The triacs 441 and 442 are connected in series, however, so that the heat generating block HB2 is always heated whenever the heat generating block HB1 is heated. Therefore, unless a disconnection occurs in the heat generating block HB1 at point P indicated in
As described above, according to Example 1, the heat generating block HB1, which is driven by the semiconductor element 441 in a subsequent stage of the semiconductor element 442 to drive the heat generating block HB2, is disposed at least in one of a plurality of heat generating blocks HB1 to HB7. Because of this configuration, the heater 300 can be protected even if the number of thermistors is decreased.
In Example 1, the triac 441 for driving the heat generating block HB1, which is located on the outer side (edge side) of the heat generating block HB2 in the longitudinal direction, is connected in series to the triac 442 for driving the heat generating block HB2. The configuration to which the present invention can be applied is not limited, however, to this configuration. For example, the triac 442 for driving the heat generating block HB2, which is located on the outer side (edge side) of the heat generating block HB3 in the longitudinal direction, may be connected in series to the triac 443 for driving the heat generating block HB3. By this configuration, the number of thermistors for detecting the temperature of the heat generating block HB2 can be less than the number of thermistors for detecting the temperature of other heat generating blocks.
As described above, the number of thermistors can be decreased in a heat generating block in which semiconductor elements to drive the heater are connected in series in two stages, and, therefore, the width L of the heater 300 can be decreased, and the fixing apparatus 200 can be downsized.
Example 2 of the present invention will be described. A control circuit 700 and a heater 600 in Example 2 are different from the control circuit 400 described in Example 1 in terms of the heat generating regions, which are connected in two stages in series. A composing element of Example 2 that is the same as Example 1 is denoted with a same reference symbol, and a description thereof is omitted. Matters that are not explained particularly in Example 2 are the same as those in Example 1.
The configuration of the heater 600 according to Example 2 will be described with reference to
As described above, when a pair of heat generating blocks, which are disposed symmetrically with respect to the conveyance reference X0 of the recording paper, are connected in series and driven, the number of thermistors can be decreased just like Example 1, even if the heat generating blocks are not adjacent to each other.
Example 3 of the present invention will be described. Example 3 is a modification of the drive configuration of Example 2, and the semiconductor element on the second stage, out of the semiconductor elements connected in series, is shorted. In Example 3, the recording paper P is not shifted because of the conveying guide (not illustrated), and hence, the semiconductor element in the second stage may be shorted without disposing the triac 445 in a subsequent stage, as in Example 2. A composing element of Example 3 that is the same as Examples 1 and 2 is denoted with a same reference symbol, and a description thereof is omitted. Matters that are not explained particularly in Example 3 are the same as those in Example 1 and Example 2.
The configuration of a heater 900 according to Example 3 will be described with reference to
As described above, the number of thermistors can be decreased, even in the configuration in which the semiconductor element in a subsequent stage, out of the semiconductor elements connected in series, is shorted, and, therefore, the width of the heater 900 can be decreased, and the fixing apparatus 200 can be downsized.
Further, in Example 3, the supply of power to the respective heat generating elements that heat the heat generating block HB3 and the heat generating block HB5, which are disposed symmetrically with respect to the conveyance reference position X0 of the recording material in the longitudinal direction of the substrate, is controlled by controlling a single triac 443. The configuration to which the present invention can be applied is not limited, however, to this configuration. For example, the supply of power to of the heat generating elements 302a-2 and 302b-2 for heat generating the heat generating block HB2 and the supply power to the heat generating elements 302a-6 and 302b-6 for heat generating the heat generating block HB6, may be controlled by controlling a single triac 442.
Example 4 of the present invention will be described. A control circuit 904 of a heater 903 of Example 4 has a configuration combining Example 1 and Example 3. A composing element of Example 4 that is the same as Examples 1 to 3 is denoted with the same reference symbol, and a description thereof is omitted. Matters that are not explained particularly in Example 4 are the same as those in Examples 1 to 3.
The configurations of the control circuit 904 of the heater 903 according to Example 4 will be described with reference to
As described above, the heater 904 can be protected in the abnormal state using less thermistors, since a plurality of heat generating blocks connected in series are driven. Therefore, the width of the heater 904 can be decreased, and the fixing apparatus 200 can be downsized. Further, the wires can be decreased by disposing the triacs inside the fixing apparatus 200, and, as a result, the image forming apparatus 100 can be downsized.
In Examples 1 to 4, the configuration is for protecting the heater from one failure, but the present invention is not limited to one failure, and may have a configuration that protects the heater from two or more failures. Further, the semiconductor elements that are connected in series are not limited to two stages, but may be three or more stages.
The configuration of each of the above examples may be combined as much as possible.
Example 5 of the present invention will be described with reference to
Here, the relationship between the disconnection detection and the number of thermistors, which is a characteristic of Example 5, will be described. In Example 5, just like Example 1, the triacs 441 and 447, which drive the heat generating blocks HB1 and HB7, are connected to the triacs 442 and 446 in series, which drive the adjacent heat generating blocks HB2 and HB6 respectively. Therefore, unless one failure, in which disconnection occurs at point P and point Q, is generated, the heat generating blocks HB1 and HB7 alone do not abnormally heat up. Therefore, the number of thermistors in HB1 and HB7 can be decreased by one, compared with the other heat generating elements, just like Example 1. Further, in Example 5, the disconnection detecting portions 1002 and 1003, for detecting whether the disconnection occurred at point P and point Q, are included. Therefore, the heat generating blocks HB1 and HB7 alone will never abnormally heat up, unless a first failure in which disconnection occurs at points P and Q, and a second failure in which the disconnection detecting portions fails, are generated. Hence, the number of thermistors in HB1 and HB7 can be decreased by two, compared with the other heat generating elements.
The secondary side of the AC coupler 1015 is connected to the power supply Vcc1 via a pull up resistor 1017, and is then connected to the CPU 420 via a damping resistor 1025. When AC current is supplied to point P, AC voltage is applied to both ends of the detection resistor 1010, and the applied voltage signal is transferred to the secondary side via the AC coupler 1015. Here, the AC photocoupler is used for the AC coupler 1015 to transfer the signal of the full wave AC current to the secondary side, but a regular photocoupler may be used if only a signal of a half wave current is transferred. The signal transferred to the secondary side becomes a pulse signal, and is outputted to the CPU 420 as the disconnection detecting signal Di1002. The CPU 420 determines that disconnection occurred if the pulsed disconnection detection signal Di1002 from the disconnection detecting portion 1002 is not detected, even if the FUSER1 signal is turned ON and the triac 442 is turned ON, and that disconnection did not occur if the pulsed disconnection signal Di1002 is detected. When the CPU 420 determines that disconnection occurred, the FUSER1 and FUSER2 are turned OFF to interrupt power being supplied to the triacs 441 and 442. The waveforms will be described in detail with reference to
When the triac 442 is in the OFF state and power is OFF, the transistor of the secondary side AC coupler 1015 is not activated. Therefore, the voltage at the − terminal of the comparator 1025 becomes a constant voltage that is determined by the voltage division by the resistors 1017, 1018, and 1020, as indicated by the solid line of the waveform 1104. In the same manner, the voltage is not generated at the detection resistor 1011, and hence, the voltage at the + terminal of the comparator 1025 also becomes a constant voltage that is determined by the voltage division by the resistors 1021, 1022, and 1024, as indicated by the dotted line of the waveform 1104. Here, the resistance values of the resistors 1017, 1018, and 1020 and the resistors 1021, 1022, and 1024 are set so that the voltage at the + terminal is greater than the voltage at the − terminal. Since the voltage at the + terminal is greater than the voltage at the − terminal, the output of the comparator 1025 becomes the open collector output, and the latch unit does not perform the latch operation. When the triac 442 is turned ON and power is turned ON, a voltage is generated at the detection resistor 1010, as indicated by the waveform 1101. As a result, the transistor of the secondary side AC coupler 1015 is activated, and the voltage at the − terminal of the comparator 1025 gradually decreases, as indicated by the solid line of the waveform 1104. Further, when the triac 441 is turned ON and power is turned ON, voltage is generated at the detection resistor 1011, as indicated by the waveforms 1102. Hence, the voltage at the + terminal of the comparator 1025 gradually decreases, as indicated by the dotted line of the waveform 1104. Here, the resistance values of the detection resistors 1010 and 1011 have been adjusted so that the voltage at the + terminal is greater than the voltage at the − terminal. Since the voltage at the + terminal is greater than the voltage at the − terminal, the output of the comparator becomes the open collector output, and the latch unit does not perform the latch operation. When the disconnection is generated at point P, the voltage is not generated at the detection resistor 1010 even if the triac 442 is turned ON, and hence, the transistor of the secondary side AC coupler 1015 is not activated. Therefore, the voltage at the − terminal gradually increases, as indicated by the solid line of the waveform 1104. Since the triac 441 is continuously ON even if disconnection is generated at point P, the voltage at the + terminal remains in the power ON state, as indicated by the dotted line of the waveform 1104. As a result, the voltage at the − terminal of the comparator eventually exceeds the voltage at the + terminal after the disconnection at point P, as indicated by the waveform 1104. Then, the output of the comparator becomes LOW, whereby the latch units 432 and 436 are activated.
As described above, according to Example 5, in the heat generating blocks HB1 and HB2, which are driven by the semiconductor elements in subsequent stages of the semiconductor elements to drive the heat generating blocks HB2 and HB6, the disconnection detecting portions, to detect disconnection in HB2 and HB6, are disposed. Thereby, even if the number of thermistors in the heat generating blocks HB1 and HB2 is less than the other heat generating blocks, the heater 300 can be protected even when two failures occur.
Example 6 of the present invention will be described with reference to
When the current is not flowing in the detection resistor 1010, even when the current is flowing in the detection resistor 1012, it is likely that the route passing through point P is disconnected. In this case, in
As described above, according to Example 6, in the circuit of the disconnection detecting portion 1002, the disconnection at point P can be detected even if the disposed position of the detection resistor 1012 and the connection position of Di1002 are different.
Each of the above examples may be combined with each other if possible.
For example, the disconnection detecting portion in Example 5 or Example 6 may be added to the circuit configuration of Example 2 (between the triacs 443 and 445 in
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
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