Patent Grant
7272343
1. Field of the Invention
The present invention generally relates to image forming apparatuses such as a copy machine, a facsimile machine or a printer and, more particularly, to a conveyance unit used in an image forming apparatus having a paper eject part above an image forming part, an image forming apparatus having such a conveyance unit and a front-side plate frame structure having a reinforcing member that constitutes a front side of an image forming apparatus.
2. Description of the Related Art
In an image forming apparatus, such as a copy machine, a facsimile machine or a printer, an image forming part forms a visible image on a recording medium such as a recording paper in accordance with image data that is acquired by reading a document reading part, received from an external apparatus through a communication line such as a telephone network or sent from a host computer. After the visible image are formed on the recording paper, the recording paper is conveyed to a paper eject part so as to eject the recording paper to outside. More specifically, the image forming part of the image forming apparatus forms a latent image on an image carrier such as a photoconductor in accordance with the image data, develops the latent image by developer in a developing device so as to visualize the image data, transfer the visible image onto a transfer material such as the recording paper by a transfer device, and fixes the transferred visible image by a fixing device. Then, the image forming part conveys the recording paper, which has been subjected to the fixing process, to the paper eject part that ejects the recording paper onto a paper eject tray, etc.
In an image forming apparatus such as a copy machine, a facsimile machine or a multi-function machine having a printer function, it is general to locate a document reading part above an image forming part that forms an image and arrange a paper supply part under the image forming part. For this reason, a paper-eject part such as a paper-eject tray onto which copies or printed papers are provided on a side of the image forming apparatus. However, when the paper-eject part is provided on a side of the apparatus, an occupied area of the apparatus is increased, which causes a problem in that a location for installing the image forming apparatus is restricted especially in a narrow office.
In order to achieve a compact structure by omitting a part protruding on a side of the image forming apparatus, a paper eject space may be provided inside the body of the image forming apparatus so as to place an internal paper-eject part in the paper eject space. Such an image forming apparatus is suggested in patent documents 1)-3) mentioned below. Specifically, the paper-eject space is provided between an image forming part and a document reading part, and the internal paper-eject part is constituted by providing a paper-eject tray in the paper-eject space. Moreover, in the image forming apparatus having such an internal paper-eject part, in order to convey printed papers, on which images are formed by the image forming part, to the internal paper-eject part, an upward conveyance part is provided in an area from the image forming part to a side of the internal paper eject part so as to convey and eject the printed papers to the internal paper-eject part.
In the image forming apparatus having such an internal paper-eject part, although an occupied area of the apparatus can be maintained small since the paper-eject space is provided between the image forming part and the document reading part, there is a problem in that a height of the image forming apparatus is increased. Particularly, if a multi-stage paper-eject part is located under the image forming apparatus, a height of the image forming apparatus is considerably increased. For this reason, in order to maintain the height of the image forming apparatus within an allowable range, a space for providing the image forming part must be reduced. However, if the space for mounting the image forming part is reduced, the workability of maintenance of the image forming apparatus is sacrificed. Moreover, when a paper jam, etc., occurs in the conveyance path of papers, there is a problem that it is difficult to perform an operation to remove the named papers.
Moreover, the image forming apparatus provided with the internal paper-eject part has a structure in which a front side of the internal paper-eject part of the apparatus body is open so that printed papers ejected on the tray of the internal paper-eject part can be easily taken out. For this reason, there is a problem that strength of the front side of the apparatus body is reduced. Thus, a structure of maintaining the strength of the front side is adopted in which a plate-like frame is provided on the front side of the image forming part to support the front side of the paper-eject tray. However, in this case, the workability of a maintenance work and an operation for paper jamming is deteriorated.
1) Patent Document: Japanese Laid-Open Patent Application No. 8-339108
2) Patent Document: Japanese Laid-Open Patent Application No. 2002-296857
3) Patent Document: Japanese Laid-Open Patent Application No. 2002-46922
It is a general object of the present invention to provide an improved and useful image forming apparatus in which the above-mentioned problems are eliminated.
A more specific object of the present invention is to provide an image forming apparatus having an internal paper-eject structure, which can provide an easy maintenance work and an easy operation for removing jammed papers.
Another object of the present invention is to provide a sufficient strength of a front side apparatus body of an image forming apparatus.
In order to achieve the above-mentioned objects, there is provided according to one aspect of the present invention a conveyance unit configured and arranged to be used in an image forming apparatus that comprises an image forming part for forming a visible image on a transfer material and an internal eject part provided above the image forming part within the image forming apparatus, wherein the conveyance unit is provided on a conveyance path from the image forming part to the internal eject part, the conveyance unit comprising: a transfer device that transfers the visible image, which is formed on an image carrier, onto the transfer material; a fixing device that fixes the visible image transferred to the transfer material; and an upward conveyance part that conveys and ejects the transfer material having a fixed visible image to the internal eject part, wherein the transfer device, the fixation device and the upward conveyance part are incorporated into a single unit.
In the above-mentioned conveyance unit, the upward conveyance part may extend, when situated in the image forming apparatus, upwardly from an end of the conveyance unit and along a side of the internal eject part. Additionally, the entire conveyance unit may be configured and arranged to be removable from an interior of an apparatus body of the image forming apparatus through a front side of the apparatus body.
There is provided according to another aspect of the present invention an image forming apparatus comprising: an image forming part that forms a visible image on a transfer material; an internal eject part provided above the image forming part within the image forming apparatus; and a conveyance unit provided on a conveyance path from the image forming part to the internal eject part, wherein the conveyance unit comprises: a transfer device that transfers the visible image, which is formed on an image carrier, onto the transfer material; a fixing device that fixes the visible image transferred to the transfer material; and an upward conveyance part that conveys and ejects the transfer material having a fixed visible image to the internal eject part, wherein the transfer device, the fixation device and the upward conveyance part are incorporated into a single unit.
In the above-mentioned image forming apparatus, the upward conveyance part may extend, when situated in the image forming apparatus, upwardly from an end of the conveyance unit and along a side of the internal eject part. Additionally, the entire conveyance unit may be configured and arranged to be removable from an interior of an apparatus body of the image forming apparatus through a front side of the apparatus body.
Additionally, there is provided according to another aspect of the present invention a structure of a front-side plate frame serving as a reinforcing member to reinforce a front side of an image forming apparatus that comprises: an image forming part that forms a visible image on a transfer material; an internal eject part provided above the image forming part within the image forming apparatus; and a conveyance unit provided on a conveyance path from the image forming part to the internal eject part, wherein the conveyance unit comprises: a transfer device that transfers the visible image, which is formed on an image carrier, onto the transfer material; a fixing device that fixes the visible image transferred to the transfer material; and an upward conveyance part that conveys and ejects the transfer material having a fixed visible image to the internal eject part, wherein the transfer device, the fixation device and the upward conveyance part are incorporated into a single unit, and wherein the front-side plate frame is provided along a periphery of a front-side opening of the image forming part and has a protruding part extending upward along a side of the internal eject part and has an opening corresponding to an outer configuration of the conveyance unit.
In the above-mentioned structure of the front-side plate frame, the front-side plate frame may be interposed between component parts of a frame member constituting an apparatus body of the image forming apparatus. The component parts of the frame member may be pipe frames serving as columns of the frame member.
Additionally, in the structure of the front-side plate frame, a reinforcing member may be attached to the front-side plate frame at an area corresponding to a root of the protruding part, where a stress is concentrated when a load is applied to the front-side plate frame. The reinforcing member may be an L-shape bracket. Additionally, in the structure of the front-side plate frame, an outer front cover covering the front side of the image forming part may be configured to be a double door structure so that a center line of the double door passes through the root of the protruding part, and the reinforcing member is a bracket having a magnet for locking the outer front cover.
The above-mentioned structure of the front-side plate frame may further comprise an interlock mechanism provided to the bracket so as to detect opening and closing of the outer front cover and control an operation of the image forming apparatus.
Additionally, there is provided according to another aspect of the present invention an image forming apparatus comprising: an image forming part that forms a visible image on a transfer material; an internal eject part provided above the image forming part within the image forming apparatus; a conveyance unit provided on a conveyance path from the image forming part to the internal eject part, the conveyance unit including: a transfer device that transfers the visible image, which is formed on an image carrier, onto the transfer material; a fixing device that fixes the visible image transferred to the transfer material; and an upward conveyance part that conveys and ejects the transfer material having a fixed visible image to the internal eject part, wherein the transfer device, the fixation device and the upward conveyance part are incorporated into a single unit; and a front-side plate frame serving as a reinforcing member to reinforce a front side of the image forming apparatus, the front-side plate frame provided along a periphery of a front-side opening of the image forming part and having a protruding part extending upward along a side of the internal eject part and having an opening corresponding to an outer configuration of the conveyance unit.
In the above-mentioned image forming apparatus, the front-side plate frame may be interposed between component parts of a frame member constituting an apparatus body of the image forming apparatus. The component parts of the frame member may be pipe frames serving as columns of the frame member.
In the above-mentioned image forming apparatus, a reinforcing member may be attached to the front-side plate frame at an area corresponding to a root of the protruding part, where a stress is concentrated when a load is applied to the front-side plate frame. The reinforcing member may be an L-shape bracket.
In the above-mentioned image forming apparatus, an outer front cover covering the front side of the image forming part may be configured to be a double door structure so that a center line of the double door passes through the root of the protruding part, and the reinforcing member is a bracket having a magnet for locking the outer front cover. The image forming apparatus may further comprise an interlock mechanism provided to the bracket so as to detect opening and closing of the outer front cover and control an operation of the image forming apparatus.
According to the present invention, a transfer device, a fixing device and a conveyance mechanism are incorporated into a conveyance unit so that the conveyance unit can be removed from the apparatus body of the image forming apparatus through the front-side thereof. Thereby, good workability of a maintenance operation is provided, and an easy operation to remove papers jammed in the apparatus body of the image forming apparatus can be achieved.
Additionally, according to the present invention, the image forming apparatus has a front-side plate frame serving as a reinforcing member that reinforces the front side of the apparatus body of the image forming apparatus. The front-side plate frame is provided along a periphery of a front-side opening of the image forming part. The front-side plate frame has a protruding part extending upward along a side of said internal eject part and also has an opening corresponding to an outer configuration of the conveyance unit. Thus, the entire conveyance unit can be taken out of the apparatus body of the image forming apparatus easily through the opening formed in the front-side plate frame while acquiring a sufficient strength of the front side of the image forming part and the internal eject part.
Other objects, features and advantages of the present invention will become more apparent from the following detailed description when read in conjunction with the accompanying drawings.
A description will now be given, with reference to the drawings, of a structure and operations of an image forming apparatus according to an embodiment of the present invention.
The image forming apparatus 1 can be any apparatus such as a copy machine, a copy machine having a printer function or a copy machine having a facsimile function and a printer function, which has an internal paper-eject structure in which printed papers are ejected onto a tray provided inside an apparatus body. The image forming apparatus 1 comprises: an image forming part 2 performing image formation according to an electrophotography method; a paper supply part (feed bank) 3 arranged under the image forming part 2; an internal paper-eject part 4 arranged above the image forming part 2; an operation part and a document reading part 6 arranged above the internal paper-eject part 4; and an automatic document feeder (ADF) 7 located on the document reading part 6.
Although the structure of the document reading part 6 is omitted, the document reading part 6 comprises a light source for illumination, a movable mirror, an image formation lens and an imaging device such as a charge coupled device (CCD). The document reading part 6 optically reads an image of a document supplied onto a contact glass by the ADF 7 or manual feed, converts the image into electric signals, converts the electric signals into binary image data by an image processing circuit, and, thereafter, transmits the image data to the image forming part 2.
The image forming part 2 comprises: a photoconductor 21 as an image carrier; a charger 22 for charging the photoconductor 21; an optical writing device 23 that forms an electrostatic latent image by irradiating a light corresponding to the image data onto the charged photoconductor 21; a developer 24 that develops the latent image formed on the photoconductor by a toner as a developer so as to visualize the latent image; a register roller 25 that feeds a transfer material such as a recording paper supplied from the paper supply part 3 to a transfer in synchronization; a transfer device 26 that transfers the visible image (toner image) onto the transfer material; a cleaning device 27 that removes the toner remaining on the photoconductor 21 after the transfer; a conveyance belt that conveys the transfer material on which the toner images are formed; and a cleaning equipment 27 from which fixing device 29 that fixes the unfixed toner image on the transfer material conveyed by a conveyance belt 28. Here, the charger 22 may be selected from a charger roller, a charger brush and a solid-state charger. Also, the optical writing device 23 can be selected from an optical scanning system that combines a laser light source, an optical deflector and lenses or a system combining a light-emitting diode (LED) and an image forming system (rod lens array, micro lens array, etc.). The developing device 24 can be selected from a device using a single component developing system using a magnetic toner or a non-magnetic toner as a developer and a two-component developing system using a toner and a magnetic carrier. The transfer device can be selected from a transfer roller, a transfer charger and a transfer belt. It should be noted that, when using the transfer belt, a function of the transfer belt 28 can be achieved by the transfer belt. Moreover, the conveyance belt 28 is not necessarily provided, and substituted by a guide plate, a conveyance roller, etc. The cleaning device 27 can be selected from a device of a blade type, a brush type and a roller type. The fixing device 29 can be selected from a thermal roller fixing system using a heat roller and a pressure roller, a belt fixing system using a heat belt and a pressure belt and a system combining a belt and rollers. Moreover, an upward conveyance part 30 is provided in an area from a downstream side of the fixing device 29 of the image forming part 2 to the internal paper-eject part 4 provided above the image forming part. The transfer material after fixation is conveyed upward with a plurality of conveyance rollers 30a-30d of the upward conveyance part 30, and ejected onto a paper-eject tray through an opening provided in a sidewall 4b of the internal paper-eject part 4.
The paper supply part 3 is a paper feed bank in which paper supply cassettes 31a-31c each of which accommodates transfer materials such as recording papers are arranged in three stages in the example shown in
It should be noted that although the image forming part 2 shown in
In the image forming apparatus 1 of the structure as mentioned above, although an area occupied by the image forming apparatus 1 is reduce since a space of the paper eject part is provided between the image forming part 2 and the document reading part 6, the height of the image forming apparatus 1 is increased. Especially, the image forming apparatus 1 becomes tall if the multi-stage paper supply part 3 is provided under the image forming part 2. For this reason, in order to maintain the height of the image forming apparatus 1 within allowable height, it is necessary to reduce the space for the image forming part 2. However, if the space of the image forming part is reduced, workability of maintenance operations is deteriorated. Additionally, there is a problem in that it is difficult to perform a process to remove jammed papers when paper jam occurs in the conveyance path.
Thus, in the present invention, the transfer device 26 which transfers images on the photoconductor to the transfer material, the fixing device 29 which fixes the image transferred onto the transfer material, and the upward conveyance part 30 which conveys the transfer material after fixation toward the internal paper eject part above the image forming part are incorporated into a single unit 12. Here,
As mentioned above, in the present embodiment, parts constituting the path along which a supplied transfer material is subjected to a transfer process, a fixation process and an eject process are incorporated into a single conveyance unit 12, and also the entire unit from the transfer device 26 to the upward conveyance part 30 is configured to be drawable from the front side of the apparatus body of the image forming apparatus. Thus, when a maintenance operation is needed or when paper jam occurs, the maintenance operation or an operation to remove jammed papers can be performed in a state where the conveyance unit 12 is drawn from the front side of the main body of the image forming apparatus 1, which greatly improves workability of the operations. It should be noted that, although not illustrated, the photoconductor 21, the electric charger 22, the development device 24 and the cleaning device 27 may be accommodated in a single unit so as to constitute an image forming unit so that the unit can be drawn from the front side of the main body of the image forming apparatus. In such as case, the workability of operations can be further improved.
In the meantime, in the image forming apparatus having the internal paper eject part, a part of the apparatus body corresponding to the front side of the internal paper eject part 4 is open so that printed papers ejected on the tray 4a of the internal paper-eject part 4 can be taken out easily. For this reason, there is a problem in that a sufficient strength cannot be provided to the front side of the apparatus body. Thus, in the present embodiment, a front side plate frame 11 is provided as a reinforcing member which serves as a part of the front side of the image forming apparatus as a component member of a frame forming the apparatus body. As shown in
Additionally, as shown in
Thus, in the present embodiment, the front-side frame 11 is configured to be sandwiched between component members of the frame constituting the apparatus body. More specifically, the front-side plate frame 11 is sandwiched between pipe frames 14a and 14b which are uprightly provided on a base 37 to serve as support columns for the frame constituting the apparatus body, and the front-side plate 11 is fixed to the pipe frames 14a and 14b by screws or welding. Thereby, the front-side plate frame 11 can be reinforced. It should be noted that the bottom side of the front-side plate frame 11 is fixed to a transverse frame 36, which serves as a part of the frame of the apparatus body, by screws or welding.
By sandwiching the front-side plate frame 11 between the pipe frames 14a and 14b, the front-side plate frame 11 is permitted to have the protruding part and the opening part, which can compensate for the reduction in the strength of the front-side plate frame. That is, since the pipe frames 14a and 14b have a pipe frame structure having a high strength, the sandwiching of the front-side plate frame 11 between the pipe frames 14a and 14b can improve the strength of the front-side plate frame 11 against a force in a cross direction (indicated by an arrow F1 in
According to a strength analysis of the front-side late frame having the structure shown in
Accordingly, in the present embodiment, a reinforcing member is provided in the area near the base of the protruding part (the hatched area A in
In the image forming apparatus having the above-mentioned structure, there are provided a part to which a high-voltage is applied such as the electric charger 22 or the transfer device 26. Accordingly, it is very dangerous if a person contacts these parts when performing a maintenance operation or an operation for removing jammed papers. Additionally, there is a risk of injury if an operator's hand is caught by rollers or a belt when the apparatus operates during work. Thus, an interlock mechanism is provided in the image forming apparatus according to the present embodiment so as to detect an opening and closing of a door provided on the front or the side of the apparatus to control operations of the apparatus. That is, the interlock mechanism automatically stops the operations of the apparatus and turns off a high-voltage supply when the door is open and continues to turn off until the door is closed.
The interlock mechanism comprises an interlock switch and a link mechanism that links with a motion of the door so as to turn the interlock switch on or off, and the interlock switch must operate accurately when the door is closed. However, if a door locking magnet and the link mechanism of the interlock mechanism are attached in separate location via separate members, there may be a large difference tends to occur in a positional relationship in operations of the interlock mechanism.
Thus, in the present embodiment, as shown in
In a state shown in
As mentioned above, in the present embodiment, an accuracy of operations of the interlock switch 29f is improved by providing the magnets 19a and 19b for locking the front covers 16 and 17 and the link mechanism of the interlock mechanism 20 to the same member, that is, the bracket 18. Moreover, by locating the bracket 18 having the above-mentioned mechanism at a root of the protruding part where a stress tends to be concentrated, the front-side plate frame 11 can be strengthened with less component parts.
The present invention is not limited to the specifically disclosed embodiments, and variations and modifications may be made without departing from the scope of the present invention.
The present application is based on Japanese priority application No. 2003-114219 filed Apr. 18, 2003, the entire contents of which are hereby incorporated by reference.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2003-114219 | Apr 2003 | JP | national |
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| Number | Date | Country |
|---|---|---|
| 06001471 | Jan 1994 | JP |
| 8-339108 | Dec 1996 | JP |
| 2002014555 | Jan 2002 | JP |
| 2002-46922 | Feb 2002 | JP |
| 2002-296857 | Oct 2002 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20050134668 A1 | Jun 2005 | US |
