The present invention relates to an image forming apparatus, for forming an image on a recording medium, including a plurality of process cartridges (image forming units) each including at least an image bearing member on which a toner image is to be formed. For example, the process cartridges (image forming units) are used in color electrophotographic copying machines, color electrophotographic printers (such as a color laser printer and a color LED printer), etc.
A conventional image forming apparatus of this type may, e.g., include a tandem-type color electrophotographic apparatus using a plurality of image forming units for forming color component images of yellow, magenta, cyan, black, etc.
The process cartridge is prepared by integrally assembling a photosensitive member as an image bearing member and image forming process means acting on the photosensitive member into a cartridge which is detachably mountable to an apparatus main assembly of an electrophotographic image forming apparatus. The image forming process means may, e.g., include at least one of a charging means for electrically charging the photosensitive member uniformly, a developing means for developing an electrostatic latent image formed on the photosensitive member, and a cleaning means for removing a toner remaining on the photosensitive member after a transfer process. The apparatus main assembly is an image forming apparatus main assembly to which the process cartridge is to be mounted.
In Japanese Laid-Open Patent Application (JP-A) 2002-62782, as a mounting/demounting constitution of four process cartridges (photosensitive member units) with respect to the apparatus main assembly, the following constitution is described. All the four process cartridge are supported by a common holding (supporting) member which is vertically movable in interrelation with a rotational movement operation of an operating lever. Then, in interrelation with the rotational movement operation, the holding member is moved to move all the four process cartridges between an image forming portion and a mounting/demounting portion.
In JP-A 2005-266670 and JP-A Hei 10-301463, such a constitution that a small cover as a means for improving an exchanging operability of a process cartridge is used as a guide for guiding a bottom portion of the process cartridge is described.
The recent years, in order to increase productivity, such a constitution that a plurality of process cartridges for several colors is arranged in a line so that a color image is formed by successively transferring toner images of respective colors formed on respective photosensitive members onto an intermediary transfer belt in a superposition manner (in-line type image forming apparatus) is employed. In this constitution, it is necessary to perform downsizing with respect to a width direction of an image forming apparatus in order to arrange the process cartridges in the width direction. That is, the distance between a first contact portion at which a photosensitive member and an intermediary transfer belt contact each other and a second contact portion at which a second photosensitive member and the intermediary transfer belt contact each other is required to be decreased. As a result, the distance between adjacent process cartridges is decreased.
As a result of the decrease in the distance between the first and second contact portions (of the respective photosensitive members with the intermediary transfer belt), a space in which a guiding member for guiding a process cartridge in an appropriate attitude in the apparatus main assembly during insertion of the process cartridge is disposed cannot be ensured. For that reason, such a constitution that a guide portion for ensuring a portion and an attitude of a process cartridge during start of insertion of the process cartridge is provided above an openable member for covering an inserting opening of the process cartridge has been conventionally considered.
In order to improve an attitude retaining force, a rectifying force, and viewability (how and where to dispose the process cartridge) of the process cartridge, it is preferable that the guide portion is high. However, in the case where a high guide portion is provided to an openable member, when the openable member is closed, there is a possibility that the guide portion strikes against an inner portion of an image forming apparatus. Therefore, in order not to cause the strike of the guide portion even when the openable member is closed, when the distance between the openable member and the inner portion of the image forming apparatus is ensured, there has arisen such a problem that the width of the image forming apparatus is increased in an amount corresponding to the distance.
A principal object of the present invention is to provide an image forming apparatus capable of increasing a guide portion in height without impairing downsizing of the image forming apparatus.
According to an aspect of the present invention, there is provided an image forming apparatus comprising first and second image forming units, a transfer device, an opening, an openable member, and a guide portion. The first image forming unit comprises a first image bearing member on which a toner image is to be formed, and is detachably mountable to a main assembly of the image forming apparatus. The second image forming unit comprises a second image bearing member on which a toner image is to be formed, and is detachably mountable to the main assembly of the image forming apparatus in a position adjacent to the first image forming unit mounted in the main assembly of the image forming apparatus. The transfer device transfers the toner image formed on the first image bearing member and the toner image formed on the second image bearing member onto a transfer medium. The opening is an opening through which the first image forming unit and the second image forming unit are passable during mounting and demounting operations. The openable member is movable to an open position and a close position so as to open and close the opening. The guide portion is provided to the openable member, and guides at least one of the first image forming unit and the second image forming unit to be mounted in the main assembly when the openable member is located in the open position. The guide portion is provided so that at least a part of the guide portion enters a space between the first image forming unit mounted in the main assembly of the image forming apparatus and the second image forming unit mounted in the main assembly of the image forming apparatus when the openable member is located in the close position.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
Hereinbelow, embodiments of the present invention will be described in detail with reference to the drawings. It should be understood that dimensions, materials, shapes, relative arrangements of constituent elements of the image forming apparatus according to the present invention are not limited to those described in the following embodiments unless otherwise specified.
The image forming apparatus includes a process cartridge 1a for forming an image of yellow, a process cartridge 1b for forming an image of magenta, a process cartridge 1c for forming an image of cyan, and a process cartridge 1d for forming an image of black. In this embodiment, these process cartridges are used as image forming units. These four process cartridges 1a, 1b, 1c and 1d are arranged in a line at regular intervals. In the process cartridges 1a, 1b, 1c and 1d, drum-type electrophotographic photosensitive members 41a, 41b, 41c and 41d, each as an image bearing member (hereinafter referred to as “photosensitive drum(s)”) are provided, respectively. Each of the process cartridges 1a, 1b, 1c and 1d is configured to be independently detachably mountable to an apparatus main assembly with respect to a front-rear direction of the apparatus main assembly.
Referring to
The photosensitive drum 41 is a negatively chargeable OPC photosensitive member and includes a drum base member of aluminum and a photoconductive layer disposed on the drum base member. The photosensitive drum 41 is rotationally driven at a predetermined process speed by a driving device (not shown).
The primary charger 42 as a primary charging means electrically uniformly charges a surface of an associated photosensitive drum 41 to a predetermined negative potential by a charging bias applied from a charging bias voltage source (not shown).
Referring to
The developing device 43 develops each electrostatic latent image into a toner image by depositing an associated color toner on the electrostatic latent image formed on an associated photosensitive drum 41.
In the toner accommodating portion 44, a toner stirring member 44a is provided. The toner stirring member 44a is constituted by a sheet-like member extending in the entire area with respect to a front-rear direction on the drawing of
The transfer rollers 2a, 2b, 2c and 2d as the primary transfer means are disposed so that these rollers are press-contactable with the respective photosensitive drums 41a, 41b, 41c and 41d, respectively, by the medium of the intermediary transfer belt 8 as the transfer medium. By these transfer rollers, the toner images on the respective photosensitive drums are transferred onto the intermediary transfer belt 8.
The cleaner 45 includes a fur brush or a cleaning blade for removing a transfer residual toner, remaining on the photosensitive drum 41 after primary transfer, from the photosensitive drum 41.
The intermediary transfer belt 8 is constituted by a dielectric resin material such as a polycarbonate film, a polyethylene terephthalate (resin) film, or a polyvinylidene fluoride (resin) film. In this embodiment, with respect to a vertical direction of the image forming apparatus, the process cartridges for the respective colors are disposed below the intermediary transfer belt 8.
At a secondary transfer portion 3, a secondary transfer opposite roller is disposed so that it is press-contactable with a secondary transfer roller by the medium of the intermediary transfer belt 8. The toner images superposed on the intermediary transfer belt 8 are transferred at the secondary transfer portion 3 onto a recording material P conveyed to the secondary transfer portion 3.
Further, at a portion downstream from and above the secondary transfer portion 3 with respect to a conveyance direction of the recording material P, a fixing device 5 including a fixing roller and a pressing roller is disposed. A substantially vertical conveying path is formed between the secondary transfer portion 3 and the fixing device 5. The toner images transferred onto the recording material P at the secondary transfer portion 3 are fixed on the recording material P under the application of heat and pressure by the fixing device 5.
Next, an image forming operation by the above-described image forming apparatus will be described similarly with reference to
When an image formation start signal is provided, each of the photosensitive drums 41a, 41b, 41c and 41d, of the process cartridges 1a, 1b, 1c and 1d, rotationally driven at a predetermined process speed, is negatively charged uniformly by an associated primary charger 42. Then, the exposure device 6 emits laser light, corresponding to a color-separated image signal inputted from external equipment, from a laser emitting element, so that an electrostatic latent image of each color is formed on an associated photosensitive drum 41a, 41b, 41c or 41d by the laser light exposure through the polygonal lens, the reflection mirror, etc.
Then, first, on the electrostatic latent image formed on the photosensitive drum 41a, a yellow toner is deposited by the developing device 43 to which a developing bias (voltage) of an identical polarity to a charge polarity (negative polarity) of the photosensitive drum 41a is applied, so that the electrostatic latent image is visualized as a yellow toner image. This yellow toner image is then primary-transferred onto a driven intermediary transfer belt 8 at the primary transfer portion between the photosensitive drum 41a and the transfer roller 2a by the transfer roller 2a to which a primary transfer bias (of a (positive) polarity opposite to the charge polarity of the toner) is applied.
The intermediary transfer belt 8 onto which the yellow toner image is transferred is moved toward the process cartridge 1b. Then, also in the process cartridge 1b, similarly as in the above described manner, a magenta toner image formed on the photosensitive drum 41b is superposed and transferred onto the yellow toner image on the intermediary transfer belt 8 at an associated primary transfer portion.
Then, transfer residual toner remaining on each photosensitive drum 41 is scraped off the photosensitive drum 41 by the fur brush or the like provided in the drum cleaning device 45, thus being collected.
Thereafter, in a similar manner, on the yellow and magenta toner images transferred onto the intermediary transfer belt 8 in a superposition manner, a cyan toner image and a black toner image formed on the photosensitive drums 41c and 41d of the process cartridges 1c and 1d, respectively, are successively superposed at the respective primary transfer portions. Thus, full-color toner images are formed on the intermediary transfer belt 8.
In synchronism with timing at which a leading end of the toner images on the intermediary transfer belt 8 is moved to the secondary transfer portion 3, the recording material P fed from a sheet feeding cassette 4 or a manual feeding tray through a feeding path 25 is conveyed to the secondary transfer portion 3 by registration rollers 9. Onto the recording material P conveyed to the secondary transfer portion 3, the full-color toner images are secondary-transferred simultaneously by the secondary transfer roller to which a secondary transfer bias (of a (positive) polarity opposite to the charge polarity of the toner) is applied.
The recording material P on which the full-color toner images are formed is conveyed to the fixing device 5, in which the full-color toner images are heated and pressed in a fixing nip between the fixing roller and the pressing roller to be heat-fixed on a surface of the recording material P. Thereafter, the recording material P is discharged on a sheet discharge tray 7 at an upper surface of the apparatus main assembly by sheet discharging rollers 11, so that a series of image forming operations is completed. Incidentally, secondary transfer residual toner or the like remaining on the intermediary transfer belt 8 is removed and collected by an unshown cleaning device.
Further, with respect to the toner accommodating portion side (the lower side of
Next, an exchanging operation of the process cartridge of this image forming apparatus will be described.
When the process cartridges 1a, 1b, 1c and 1d are mounted, a mounting operation is performed in reverse order to the order described above, i.e., the order of
The process cartridges 1a, 1b, 1c and 1d are vertically moved in interrelation with an opening/closing operation of the openable cover 51. That is, after the process cartridges are mounted in the image forming apparatus, in interrelation with a closing operation of a lever or the openable cover 51, the process cartridges are upwardly moved from the mounting position toward an image formable position. Specifically, rails on the apparatus main assembly side for supporting lower portions of the process cartridges 1a, 1b, 1c and 1d are moved up and down in interrelation with the openable cover 51. When the openable cover 51 is closed, the process cartridges 1a, 1b, 1c and 1d are moved up and when the openable cover 51 is opened, the process cartridges 1a, 1b, 1c and 1d are moved down. This is because the photosensitive drums are required to contact the intermediary transfer belt during image formation and therefore there is a possibility of damage to the intermediary transfer belt when the mounting and demounting operations of the process cartridges are performed at a position identical to that during the image formation. In this embodiment, the process cartridges are vertically moved but the intermediary transfer belt may also be configured to be vertically moved. When the process cartridges 1a, 1b, 1c and 1d are moved up, these process cartridges strike against abutting portions 54a, 54b, 54c and 54d on the apparatus main assembly side (
As described above in this embodiment, the single opening for mounting and demounting the plurality of process cartridges is employed, so that when the process cartridges are mounted, the number of guide portions which can be provided in the image forming apparatus is decreased. As a result, there is a possibility that a user inserts the process cartridges into the image forming apparatus main assembly with an improper (erroneous) attitude when the user mounts the process cartridges in the apparatus main assembly. For this reason, from the viewpoint of usability, it is necessary to newly provide guide portions.
In this embodiment, these new guide portions are provided at an inner surface of the openable cover. Referring to
Each of the guiding ribs 52a, 52b, 52c 52d is provided so that at least one of adjacent two process cartridges is guided during mounting.
Next, an operational relationship among the guiding ribs 52a, 52b, 52c and 52d and the process cartridges 1a, 1b, 1c and 1d during the opening/closing operation of the openable cover 51 will be described with reference to
By the closing operation of the openable cover 51 from a state in which the process cartridges are accommodated in the apparatus main assembly (
Each of the spaces C is the above-described space created by the substantially arcuate portion located at the lower left portion of the process cartridge 1 (
Thus, the higher portions B of the guiding ribs are accommodated in the spaces C between adjacent process cartridges, so that a position of the openable cover 51 during the closing of the openable cover 51 can be brought at close as possible to the process cartridges 1. As a result, it is possible to reduce the size of the apparatus main assembly with respect to the front-rear direction of the apparatus main assembly, so that combined with downsizing with respect to a lateral direction of the apparatus main assembly by minimizing the distance between adjacent process cartridges, this size reduction largely contributes to downsizing of the entire image forming apparatus.
In this embodiment, the guide portions of the openable member are configured to have partially higher portions close to the mounting portions of the image forming units but there is no problem even when the guide portions have no lower portions. Further, the entire guide portions are not required to be higher with respect to the image forming unit mounting direction but there is no problem even when a part of each guide portion is lower with respect to the image forming unit mounting direction.
Further, the guide portions of the openable member guide the side surfaces of the image forming units but there is no problem even when additional guide portions for guiding bottom (lower) surfaces of the image forming units are provided in addition to the guide portions.
As described hereinabove, according to the present invention, even when the guide portions provided to the openable member are partially increased in height, it is possible to accommodate the guide portions in the spaces among the image forming units without increasing the distance between adjacent contact portions each between the image bearing member and the belt member.
Further, in this embodiment, a description has been provided by taking the intermediary transfer belt as an example of the transfer medium, but the present invention is not limited thereto. For example, the present invention is also applicable to even a constitution in which toner images formed on the respective photosensitive drums are directly transferred successively onto the recording material as the transfer medium without using the intermediary transfer belt.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 158601/2007 filed Jun. 15, 2007, which is hereby incorporated by reference.
Number | Date | Country | Kind |
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2007-158601 | Jun 2007 | JP | national |
Number | Name | Date | Kind |
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6571073 | Suzuki et al. | May 2003 | B1 |
7082660 | Kato et al. | Aug 2006 | B2 |
7130560 | Kawai et al. | Oct 2006 | B2 |
7139507 | Sugimura et al. | Nov 2006 | B2 |
7155141 | Sato et al. | Dec 2006 | B2 |
Number | Date | Country |
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10-301463 | Nov 1998 | JP |
2001-242762 | Sep 2001 | JP |
2002-62782 | Feb 2002 | JP |
2004-101961 | Apr 2004 | JP |
2005-266670 | Sep 2005 | JP |
2006-267668 | Oct 2006 | JP |
Number | Date | Country | |
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20080310882 A1 | Dec 2008 | US |