The present invention relates to an image forming apparatus for forming an image on a sheet material.
In the image forming apparatus, a process cartridge for forming the image on the sheet material fed in a conveyance direction and a fixing unit for fixing the image on the sheet material on a downstream side of the process cartridge with respect to the conveyance direction of the sheet material have been conventionally provided. The process cartridge includes a photosensitive drum as an image bearing member, a charger and a developing device which are integrally assembled into a cartridge and is detachably mountable to a main assembly of the image forming apparatus (apparatus main assembly), thus facilitating maintenance such as toner supply or jam clearance. Japanese Laid-Open Patent Application (JP-A) 2005-70480 discloses a constitution in which an openable front cover is provided on a casing of the image forming apparatus and inside the front cover, a part of a sheet material conveying system and a part of a fixing unit are mounted. According to the constitution, the conveying system and the fixing unit are opened outward together with the front cover by opening the front cover, the process cartridge can be exposed and therefore mounting and demounting of the process cartridge can be performed easily.
In recent years, a demand for downsizing of the image forming apparatus has been increased. In order to meet the demand, the image forming apparatus in which a conveying path of the sheet material is formed with respect to a substantially horizontal direction and the process cartridge and the fixing unit are disposed substantially horizontally has been proposed. In this image forming apparatus, a height dimension of the image forming apparatus can be suppressed, so that the image forming apparatus can be downsized.
However, such a small-sized image forming apparatus in which the process cartridge and the fixing unit are disposed side by side to suppress the height dimension is accompanied with the following problem. In the case where the above constitution is applied to the small-sized image forming apparatus with the suppressed height dimension, even when the front cover 401 is opened during a maintenance operation such as exchange of the process cartridge 410 or the jam clearance, the process cartridge cannot be sufficiently exposed. This is because the height dimension of the front cover is small and therefore it is difficult to ensure a stroke in which the fixing unit 420 can be retracted for permitting sufficient exposure of the process cartridge 410 by an opening and closing operation of the front cover 401.
Thus, particularly in the small-sized image forming apparatus as described above, in the case where a constitution in which the fixing unit is fixed and an openable member and is moved in order to permit mounting and demounting of the cartridge is employed, the fixing unit cannot be sufficiently retracted. Further, the image forming apparatus includes an opening which exposes the inside of the image forming apparatus and through which the fixing unit and the cartridge pass. However, in the case where an area in which the fixing unit passes and an area in which the cartridge passes are deviated at an opening surface of the opening, an area of the opening surface is increased. For this reason, the image forming apparatus is increased in size or there is need to enhance strength of a frame or the like in order to ensure the strength of the image forming apparatus, thus resulting in an increase in cost.
A principal object of the present invention is to provide an image forming apparatus, including a fixing unit and a cartridge which are detachably mountable to a main assembly thereof, capable of suppressing an area of an opening surface through which the fixing unit and the cartridge are mounted in and demounted from the main assembly.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
a) and 3(b) are schematic illustrations of an image forming apparatus according to Second Embodiment.
a) and 6(b) are schematic illustrations of the image forming apparatus according to Third Embodiment.
a) and 7(b) are schematic illustrations of a conventional image forming apparatus.
Hereinbelow, embodiments of the present invention will be described with reference to the drawings. However, it should be understood that dimensions, materials, shapes, relative positions, and the like of constituent elements or means of an image forming apparatus according to the present invention are not limited to those described in the following embodiments unless otherwise specified.
<First Embodiment>
With reference to
(General Structure of Image Forming Apparatus)
As shown in
The process cartridge 1 includes a photosensitive drum 10 as an image bearing member, a charging member (not shown) for electrically charging the surface of the photosensitive drum 10, and a developing device 11 containing toner, which are integrally provided. Further, above the process cartridge 1, an exposure device 9 for emitting laser light to scanning-expose the surface of the photosensitive drum 10 is provided. Further, a transfer roller (transfer member) 12 is provided at a position in which the transfer roller 12 is contactable to the photosensitive drum 10 and opposes the photosensitive drum 10 while a sheet material conveying path intervenes between the transfer roller 12 and the photosensitive drum 10. A transfer nip is created between the transfer roller 12 and the photosensitive drum 10.
When the image is formed on the sheet material, first, the surface of the photosensitive drum 10 is uniformly charged by the action of the charging member and then is exposed to the laser light emitted from the exposure device 9, so that an electrostatic latent image is formed on the surface of the photosensitive drum 10. To the electrostatic latent image, the toner is supplied from the developing device 11, so that the electrostatic latent image is developed into a toner image. Thereafter, a sheet material P stacked in a sheet feeding cassette 4 is fed one by one by a sheet feeding roller 6, so that the sheet material P passes through a conveying path 7 and is conveyed to the transfer nip by a conveying roller 8. In the transfer nip, a transfer voltage is applied to the transfer roller 12 by an unshown voltage application means, so that the toner image is electrostatically transferred from the photosensitive drum 10 onto the sheet material P.
The sheet material P on which the toner image is transferred passes through the conveying path formed with respect to a substantially horizontal direction and is conveyed to the fixing unit 2, in which the toner image is heated and pressed and thus is fixed on the sheet material P. Thereafter, the sheet material P is discharged to the outside of the apparatus main assembly. In the fixing unit 2, a fixing device constituted by a heating roller and a pressing roller and a discharge roller 13 for discharging the image-fixed sheet material P to the outside of the apparatus main assembly are provided.
In this embodiment, the sheet feeding cassette 4 is constituted so as to detachably mountable to the apparatus main assembly, so that the sheet feeding cassette 4 can be demount in a rightward direction in
(Constitution for Permitting Access to Process Cartridge from Front Surface of Image Forming Apparatus)
With reference to
As shown in
In the case where a user accesses to the process cartridge 1 in order to perform jam clearance, exchange of the process cartridge 1, and the like, first, the fixing unit 2 is demounted in a direction indicated by an arrow A in
Next, by utilizing a space created by demounting the fixing unit 2, the process cartridge 1 is demounted in the arrow A direction along the cartridge guide (
By performing the above-described demounting operation, the user can easily access to the process cartridge 1 from the front surface of the image forming apparatus 3. Incidentally, when the process cartridge 1 and the fixing unit 2 are mounted in the image forming apparatus main assembly, these members can be mounted by reversing the demounting operation. That is, the cartridge 1 is mounted along the cartridge guide 15 by utilizing the space created by demounting the fixing unit 2 and then the fixing unit 2 is mounted along the fixing guide 14.
Further, in this embodiment, the transfer roller 12 is disposed offset on an upstream side of the photosensitive drum 1 with respect to a conveyance direction of the sheet material P. That is, the shaft of the transfer roller 12 is disposed upstream of the shaft of the photosensitive drum 10 with respect to a demounting direction of the process cartridge 1. Therefore, the transfer nip is located upstream of the shaft of the photosensitive drum 10 with respect to the demounting direction of the process cartridge 1. For this reason, there is no possibility that the photosensitive drum 10 and the transfer roller interfere with each other when the process cartridge 1 is demounted. That is, there is no possibility of a lowering in operativity during the mounting and demounting of the process cartridge 1 due to the contact between the photosensitive drum 10 and the transfer roller 12, so that friction between the photosensitive drum 10 and the transfer roller 12 is also suppressed.
Further, in the conventional image forming apparatus shown in
In this embodiment, in the image forming apparatus 3, the fixing guide 14 and the cartridge guide 15 are provided, so that the mounting and demounting of the fixing unit 2 and the process cartridge 1 can be performed through the front surface of the image forming apparatus 3. Thus, the mounting and demounting of the process cartridge 1 can be performed by utilizing the space for permitting the mounting and demounting of the fixing unit 2, so that in order to mount and demount the process cartridge 1, there is no need to employ a constitution in which the upper surface of the image forming apparatus 3 is openable or a constitution in which the exposure device 9 is moved. That is, the conventional problem caused by access to the process cartridge from the upper surface can be solved while suppressing the height dimension of the image forming apparatus 3.
Further, in this embodiment, when the fixing unit 2 and the process cartridge 1 are projected onto the front surface of the image forming apparatus 3, i.e., when the fixing unit 2 and the process cartridge 1 are viewed from a direction normal to the front surface (the mounting and demounting direction), a projected area of the fixing unit 2 is larger than that of the process cartridge 1. Further, the process cartridge 1 can be demounted through the projected area of the fixing unit 2. In other words, a contour of the projected area of the process cartridge 1 is at least partly inside that of the fixing unit 2. Further, when the process cartridge 1 is mounted in and demounted from the apparatus main assembly, the process cartridge 1 is configured to pass through the inside of the contour of the projected area of the fixing unit 2 and the opening 5 is configured to have a minimum necessary area for the mounting and demounting of the fixing unit 2.
Thus, by configuring the opening 5 to have the minimum necessary area for the mounting and demounting of the fixing unit 2, the area of an opening surface of the opening 5 for permitting the mounting and demounting of the fixing unit 2 and the process cartridge 1 can be suppressed, so that it is possible to suppress increases in size of the image forming apparatus and in cost in order to ensure a strength of the image forming apparatus. Further, in the case where an operating panel or the like is disposed at the front surface, an area in which the operating panel or the like is disposed can be easily ensured and disposition latitude thereof is also enhanced. Incidentally, the minimum necessary area for the mounting and demounting of the fixing unit 2 means an area in which the opening 5 has the contour which is a size larger than the contour of the projected area of the fixing unit 2 in consideration of clearance during the mounting and demounting of the fixing unit 2. When the opening 5 has the contour of the projected area which is larger than that of the fixing unit 2 by about 3 mm to about 5 mm, it is possible to decrease a possibility that user's fingers are caught in the clearance between the contours of the fixing unit 2 and the opening 5 and a possibility that dust enters the inside of the image forming apparatus while decreasing a degree of the interference of the fixing unit 2 with the apparatus main assembly during the mounting and demounting of the fixing unit 2.
Further, in this embodiment, the process cartridge 1 is described as the cartridge but the cartridge in the present invention may also be any cartridge such as a cartridge for supplying only the toner so long as the cartridge is mounted in the apparatus main assembly and is actuated so as to form the toner image on the sheet material. Further, it is also possible to provide an openable member for covering and uncovering the opening 5.
As described above, according to this embodiment, with respect to the image forming apparatus such that the fixing unit and the cartridge are mountable in and demountable from the apparatus main assembly, it is possible to provide the image forming apparatus in which the area of the opening surface for permitting the mounting and demounting of the fixing unit and the cartridge is suppressed.
<Second Embodiment>
With reference to
In First Embodiment, the constitution in which the guide portions are provided correspondingly to the fixing unit and the process cartridge is employed but in this embodiment, a holding member 24 for integrally holding the fixing unit 22 and the process cartridge 21 is provided.
The process cartridge 21 is provided with bosses 21a and 21b at side surfaces of the casing thereof, and the fixing unit 22 is provided with bosses 22a and 22b at side surfaces of the casing thereof. These bosses 21a, 21b, 22a and 22b are provided at both end portions with respect to the shaft direction of the photosensitive drum 10 (the direction perpendicular to the drawing sheet of
Further, the process cartridge 21 is abutted against a surface C1 and the fixing unit 22 is abutted against a surface C2 with respect to the horizontal direction, so that the positions of the process cartridge 21 and the fixing unit 22 with respect to the horizontal direction are determined.
When the user accesses to the process cartridge 21, as shown in
Similarly as in First Embodiment, in this embodiment, when the fixing unit 22 and the process cartridge 21 are projected onto the front surface of the image forming apparatus 3, i.e., when the fixing unit 22 and the process cartridge 21 are viewed from a direction normal to the front surface (the mounting and demounting direction), a projected area of the fixing unit 22 is larger than that of the process cartridge 21. Further, the process cartridge 21 can be demounted through the projected area of the fixing unit 22. In other words, a contour of the projected area of the process cartridge 21 is inside that of the fixing unit 22. Further, when the process cartridge 21 is mounted in and demounted from the apparatus main assembly, the process cartridge 21 is configured to pass through the inside of the contour of the projected area of the fixing unit 22 and the opening 5 is configured to have a minimum necessary area for the mounting and demounting of the fixing unit 22.
Thus, by configuring the opening 5 to have the minimum necessary area for the mounting and demounting of the fixing unit 22, the area of an opening surface of the opening 5 for permitting the mounting and demounting of the fixing unit 22 and the process cartridge 21 can be suppressed, so that it is possible to suppress increases in size of the image forming apparatus and in cost in order to ensure a strength of the image forming apparatus. Further, in the case where an operating panel or the like is disposed at the front surface, an area in which the operating panel or the like is disposed can be easily ensured and disposition latitude thereof is also enhanced.
Further, in this embodiment, the fixing unit 22 and the process cartridge 21 are positioned in the image forming apparatus by the common holding member 24, so that accuracy of alignment between the fixing unit 22 and the process cartridge 21 with respect to the height and horizontal directions of the image forming apparatus is improved. That is, a relative position between the fixing unit 22 and the process cartridge 21 with respect to the height and horizontal directions of the image forming apparatus is determined with reliability. Therefore, the sheet material P can be conveyed satisfactory, so than an image quality can be stabilized. Incidentally, in this embodiment, the fixing unit 22 and the process cartridge 21 are supported in the same surface C but may also be supported by different surfaces so long as the common holding member 24 can be used. Further, the holding member 24 can be said that it is a member prepared by integrally forming the fixing guide 14 and the cartridge guide 15 which are described in First Embodiment. For this reason, in this embodiment, there is no need to separately mount the fixing guide 14 and the cartridge guide 15 in the apparatus main assembly, so that an assembling operation is facilitated.
As described above, according to this embodiment, with respect to the image forming apparatus such that the fixing unit and the cartridge are mountable in and demountable from the apparatus main assembly, it is possible to provide the image forming apparatus in which the area of the opening surface for permitting the mounting and demounting of the fixing unit and the cartridge is suppressed.
<Third Embodiment>
With reference to
In this Embodiment, the fixing unit 32 and the process cartridge 31 are held by the tray 35, detachably mountable to the image forming apparatus 3, so as to be disposed side by side with respect to the substantially horizontal direction. As shown in
The tray 35 is provided with bosses 35a and 35b at side surfaces thereof. These bosses 35a and 35b are provided at both end portions with respect to the shaft direction of the photosensitive drum 10. On the other hand, in the image forming apparatus, a guide portion 34 for guiding the mounting and demounting of the tray 35 is provided. The guide portion 34 is provided at both end portions with respect to the shaft direction of the photosensitive drum 10. The guide portion 34 has a surface G extending in the substantially horizontal direction. In a state (at a position E) in which the tray 35 is mounted in the image forming apparatus 3, the surface G supports the bosses 35a and 35b, so that the tray 35 can be positioned in the image forming apparatus 3.
Incidentally, at a portion where the tray 35 opposes the conveying roller 8, an opening for permitting passing of the sheet material to be conveyed to the transfer nip by the conveying roller 8 is provided.
When the user accesses to the process cartridge 31, from the state shown in
Thereafter, in a state (at a position F in
In this embodiment, similarly as in First Embodiment, the mounting and demounting of the process cartridge 31 can be performed by utilizing the space for permitting the mounting and demounting of the fixing unit 32, so that in order to mount and demount the process cartridge 31, there is no need to employ a constitution in which the upper surface of the image forming apparatus 3 is openable or a constitution in which the exposure device 9 is moved. That is, the conventional problem caused by access to the process cartridge from the upper surface can be solved while suppressing the height dimension of the image forming apparatus 3.
Further, in this embodiment, the process cartridge 31 is demounted in the state in which the tray 35 is pulled out, so that the process cartridge 31 can be demounted in a state in which a sufficient working space is ensured and thus operativity can be improved. Further, with less procedure, the user can access to the process cartridge 31. Further, the user can access to the process cartridge 31 without directly touching the fixing unit 32, so that even in the case where the fixing unit 32 is in a high-temperature state, an operation such as the jam clearance or the exchange of the process cartridge 31 can be performed.
Further, by the tray 35, the process cartridge 31 and the fixing unit 32 are integrally held, so that accuracy of alignment between the process cartridge 31 and the fixing unit 32 with respect to the height direction and the (tray 35) mounting and demounting direction for the image forming apparatus is improved. That is, a relative position between the fixing unit 32 and the process cartridge 31 with respect to the height and horizontal directions of the image forming apparatus is determined with reliability. Therefore, the sheet material P can be conveyed satisfactory, so than an image quality can be stabilized. Incidentally, in this embodiment, the fixing unit 32 is fixed in the tray 35 but similarly as in the case of the process cartridge 31, the fixing unit 32 may also be configured to be detachably mountable to the tray 35. In this case, a similar effect can be achieved. That is, at least the process cartridge 31 is only required to be detachably mountable to the tray 35.
Further, in this embodiment, the process cartridge 31 is demounted after the tray 35 is pulled out from the image forming apparatus main assembly to the position F but there is no need to pull out the tray 35 to the position F when the process cartridge 31 is located at a demountable position.
As described above, according to this embodiment, with respect to the image forming apparatus such that the fixing unit and the cartridge are mountable in and demountable from the apparatus main assembly, it is possible to provide the image forming apparatus in which the area of the opening surface for permitting the mounting and demounting of the fixing unit and the cartridge is suppressed.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 165907/2009 filed Jul. 14, 2009, which is hereby incorporated by reference.
Number | Date | Country | Kind |
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2009-165907 | Jul 2009 | JP | national |
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Number | Date | Country | |
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20110013932 A1 | Jan 2011 | US |