Patent Grant
9022675
1. Field of the Invention
The present invention relates to an image forming apparatus such as a copying machine and a printer.
2. Description of the Related Art
An image forming apparatus comprising, as members for forming an image on a recording material, a conveyance unit configured to convey a recording material, an image forming unit configured to form an image on a recording material, and a fixing unit configured to fix the image onto the recording material is known. Some image forming apparatus have such a configuration that a motor as a drive source for driving members for forming an image on a recording material is mounted on a metal plate (plate-like meta member) as a frame of an apparatus body of the image forming apparatus. The drive source becomes a vibrating source which vibrates when the drive source causes a member for forming an image on a recording material to drive upon forming the image. Transmission of the vibration from the drive source to a metal plate causes the metal plate to vibrate, which may generate a noise.
The drive source is provided with various devices to decrease the noise which is generated upon forming an image. Japanese Patent Laid-open Publication No. 2009-009016 discusses a configuration that holes are provided in an area of a metal plate which vibrates most in order to decrease the noise generated from the metal plate on which the drive motor is mounted. Japanese Patent Laid-open Publication No. 2009-031347 discusses a configuration that holes are provided in a frame facing to an exterior cover to prevent a noise which is reflected by the exterior cover to be directed to the frame within the apparatus body from further being reflected by the frame and directing to an exterior member.
However, the above described conventional image forming apparatus has a following problem. In a case where the holes are provided in the area most vibrating in the plate as it is discussed in Japanese Patent Laid-open Publication No. 2009-009016, the noise having a specific frequency can be decreased but the noise having a frequency other than the specific frequency can be hardly decreased. Therefore, in a case where the noise has a wide frequency range, the noise cannot be decreased to a satisfactory level.
In Japanese Patent Laid-open Publication No. 2009-031347, holes are provided in the frame in order to control the noise which is reflected by the exterior cover and directed to the frame so as not to be further reflected by the frame. In other words, the holes are not provided in order to decrease a sound wave itself, which becomes the noise, in the sound waves generated from the frame. Therefore, in a case where holes such as intake ports and exhaust ports are provided in the exterior cover, the noise may come out of the apparatus body and thus positions of the holes provided in the exterior cover are constrained. Depending on a configuration inside the apparatus body, the noise may come out of the apparatus body through an exterior member such that the noise, which is reflected by the exterior cover to be directed to the frame, passes through the holes of the frame and is subsequently reflected by the other member disposed inside the frame within the apparatus body to be directed to the exterior cover again.
The present invention is directed to an image forming apparatus capable of decreasing a sound wave which becomes a noise out of the sound waves generated from a metal plate on which a vibrating source is mounted.
According to an aspect of the present invention, an image forming apparatus includes a drive source configured to drive a member for forming an image on a recording material, a frame of the image forming apparatus including a planar portion on which the drive source is mounted, wherein a plurality of through holes is formed on the entire planar portion of the frame, and a sheet member configured to cover at least a portion of the plurality of through holes.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
The present invention is described below in detail according to exemplary embodiments for carrying out the present invention with reference to drawings attached hereto. Sizes, materials, and shapes of components described in the following exemplary embodiments and relative positioning of the components do not limit the scope of the present invention unless otherwise specifically noted.
A first exemplary embodiment is described below. With reference to
Each process cartridge 20 is provided with a rotatable photosensitive drum 8 as an image bearing member and further provided with a charging roller 7 and a development roller 14 around the photosensitive rum 8. These components are collectively referred to as an image forming unit. The development roller 14 is provided within a development unit (not illustrated). The development roller 14 carries a toner contained in the development unit and supplies the toner on a surface of the photosensitive drum 8. An exposure unit 5 configured to irradiate laser light onto a surface of each photosensitive drum 8 is provided in the vicinity of the process cartridge 20.
Each photosensitive drum 8 is in contact with an intermediate transfer belt 16. The intermediate transfer belt 16 is stretched by a plurality of rollers so as to be movable in an arrow direction in
When an image is formed on a recording material, the surface of the photosensitive drum 8 is uniformly charged in homopolarity with a toner by the corresponding charging roller 7. Subsequently, the surface of the photosensitive drum 8 is scanned and exposed to light based on input image information, thereby forming an electrostatic latent image on the photosensitive drum 8. A toner is supplied to the electrostatic latent image from the development roller 14 to develop the electrostatic latent image as a toner image.
Thus developed toner image is transferred to the intermediate transfer belt 16 by a transferring voltage being applied to a primary transfer roller 15. Transferring of the toner images of an individual color overlapped one another on the intermediate transfer belt 16 enables formation of a toner image having a desired color tone on the intermediate transfer belt 16. The toner left on each photosensitive drum 8 without being transferred to the intermediate transfer belt 16 is removed from the surface of the photosensitive drum 8 by a cleaning member (not illustrated).
The toner image formed on the intermediate transfer belt 16 is conveyed, with the intermediate transfer belt 16 movement, to a transfer nip portion formed of a secondary transfer roller 11 and a counter roller 17. Then, at the transfer nip portion, the toner image is secondary-transferred onto an upcoming recording material P. The recording material P is fed by using a feed roller 9 sheet by sheet from a feed cassette 18 provided in a lower section of an apparatus body of the image forming apparatus 100. The recording material P is timely conveyed to the transfer nip portion by the conveyance unit including a conveyance roller pair 10.
The toner image transferred to the recording material P as described above is heated and pressurized at a fixing device 12 (i.e., fixing unit) disposed in a downstream side of the transfer nip portion in a recording material conveyance direction. As a result thereof, the toner image is fixed on the recording material P. The fixing device 12 comprises a fixing rotor comprising a heater and a pressure rotor which is pressed against the fixing rotor. The fixing device 12 can heat and pressurize the toner image by causing the recording material P to pass through a nip portion (i.e., fixing nip portion) formed of the fixing rotor and the pressure rotor. The recording material P on which the toner image is fixed at the fixing device 12 is discharged to the outside of the apparatus body by a discharge roller pair 13.
A drive motor is described below. As described above, the image forming apparatus 100 is provided with the conveyance unit which conveys a recording material P, the image forming unit which includes the photosensitive drum 8 and the like, and the fixing unit which fixes an image on a recording material P as members for forming an image on a recording material P. The image forming apparatus 100 is further provided with the drive motor (i.e., drive source) which transmits the driving force to the above members for forming the image on the recording material.
The image forming apparatus 100 may be provided with a plurality of drive motors in conformity with the number of units or may be provided with a single drive motor which distributes the driving force to each of the units. The drive motor may transmit the drive force not only to the above described units but also to the other members constituting the image forming apparatus 100.
How to mount the drive motor to the image forming apparatus 100 is described below with reference to
As illustrated in
A plurality of through holes 3a is provided in a whole surface of a planar portion S of the plate 3 at regular intervals. More specifically, the plurality of through holes 3a having a diameter of 2 mm is arranged two-dimensionally at a pitch (i.e., distance between centers of adjacent through holes) of 9 mm. The planar portion S is a planar portion of the plate 3 occupying a relatively large area. A portion which is bent from the planar portion S for the purpose of fixing the metal plate 3 to the other frame portion differs from the planar portion S here. The planar portion S is a part of a side surface (i.e., surface approximately orthogonal to an installation surface) of the frame of the apparatus body, is a surface facing to a side surface 30a in a manner approximately in parallel therewith, and is positioned closely inside the side surface 30a. Accordingly, the decrease of the noise leaked to the outside of the apparatus via the planar portion S which forms the side surface of the frame of the apparatus body enables a decrease of the noise generated from the entire apparatus.
The planar portion S may be a surface facing to the top surface 30b which forms a top surface of the frame. In this case, the planar portion S also can decrease the noise from the entire apparatus. A size of the through holes 3a, a pitch (i.e., distance) between the adjacent through holes, an effect produced with the through holes 3a will be described below.
A mechanism for decreasing the noise is described below with reference to
Since the drive motors 2 are directly mounted on the plate 3 in the above described image forming apparatus 100, the plate 3 is vibrated by the drive motors 2 as a vibration source while the drive motors 2 are driving. The vibration is generated by a vibration of the drive motors 2 themselves and a meshing vibration between a belt for connecting the drive motors 2 with the driven members and a pulley. When the metal plate 3 vibrates, the vibration of the metal plate 3 is transmitted to the air around both side surfaces of the metal plate 3 to generate a noise from the metal plate 3 as a sound radiation surface.
In the present exemplary embodiment, the vibration of the air to be transmitted to each of a front surface of the metal plate 3 (i.e., a surface in a front direction of
As illustrated in
In a case where the through holes 3a are provided in the metal plate 3, a portion of the sound wave irradiated from each of the front surface and the rear surface of the metal plate 3 comes around to an opposite side of the metal plate 3 via the through holes 3a (i.e., Pai and Pbi in
Since the through holes 3a are provided in the entire surface of the metal plate 3, the noise can be decreased more effectively. In other words, since the number of vibrations of the metal plate 3 differs depending on positions on the metal plate 3 and thus frequencies of the sound waves differ depending on the positions on the metal plate 3, a frequency range of the noise may covers a wide range depending on how the plate 3 vibrates. However, since not only the sound wave having the specific frequency but also the sound waves having the different frequencies can be canceled out by providing the through holes 3a in the whole surface of the plate 3, the noise can be decreased more effectively.
The diameter of the through holes 3a is described below with reference to
As described here, the following is found. The sound pressure level of the noise becomes lower as the diameter of the through holes 3a is made larger within a range of the diameter of the though holes 3a between 0 and 3 mm. When the diameter of the though holes 3a becomes more than 3 mm, the sound level of the noise becomes higher as the diameter of the through holes 3a is made larger.
On the other hand, it is found that, since rigidity and strength of the plate 3 decrease as the diameter of the through holes is made larger, the bending displacement of the metal plate 3 becomes larger as the diameter of the through holes 3a is made larger. The pitch is fixed to 6 mm here for the purpose of a simulation. However, a similar trend can be confirmed when the pitch is fixed to the other values.
In view of the above simulation result, better effect can be produced in decreasing the noise by making the diameter of the through holes 3a larger. However, if the diameter of the through holes 3a is made too large, such problems arise that the noise becomes larger and that the rigidity and the strength of the plate 3 decreases. The inventors have conducted intensive studies for solving the above problems and found that the rigidity and the strength of the plate 3 can be kept at a satisfactory level if the diameter of the through holes 3a is set to a value larger than 1 mm and less than 3 mm and that the sound pressure level of the noise can be decreased to a satisfactory level.
The pitch between the through holes 3a is described below with reference to
As it is described here, it is found that, since the number of through holes capable of being provided in the metal plate 3 increases as the pitch between the through holes 3a is made smaller, the sound pressure level of the noise decreases as the pitch between the through holes 3a is made smaller. On the other hand, it is found that, since the rigidity and the strength of the plate 3 decreases as the pitch between the through holes 3a is made smaller, the bending displacement of the metal plate 3 becomes larger as the pitch between the through holes 3a is made smaller. The diameter of the through holes is fixed to 2 mm here in the simulation. However, a similar trend can be confirmed if the diameter of the through holes 3a is fixed to the other values.
In view of the above simulation result, better effect can be produced with a narrower pitch between the through holes 3a for decreasing the noise. The inventors have conducted intensive studies for solving the above problems and found that the rigidity and the strength of the metal plate 3 can be kept at a satisfactory level if the pitch between the through holes 3a is larger than 6 mm and that the through holes 3a can be formed with ease. It is found that the sound pressure level of the noise can be decreased to a satisfactory level if the pitch between the through holes 3a is less than 12 mm.
In view of the above described simulation result, in the present exemplary embodiment, if the diameter of the through holes 3a is set to a value larger than 1 mm and less than 3 mm and the pitch between the adjacent through holes 3a is set to a value larger than 6 mm and less than 12 mm, it is found that the noise can be effectively decreased while the rigidity and the strength of the plate 3 are kept at a satisfactory level.
Since the present exemplary embodiment is configured such that the through holes 3a are provided in the plate 3 and the diameter of the through holes 3a and the pitch between the through holes 3a are set to the values within the above described ranges, the noise generated due to the vibration of the metal plate 3 can be decreased with a simple configuration. The rigidity and the strength of the metal plate 3 may decrease if the through holes 3a are provided in the metal plate 3. However, the rigidity and the strength of the plate 3 can be kept at the satisfactory level by setting the diameter of the through holes 3a and the pitch between the through holes 3a to the values within the above described ranges.
The through holes 3a are provided in the entire metal plate 3. Accordingly, even in a case where the frequency range of the noise spreads over a wide range, the noise can be decreased to a satisfactory level. This is described below in detail. In order to cancel out the sound wave having a certain frequency generated on the front surface and the rear surface of the metal plate 3 in the through holes 3a, a difference between a distance from a generating point (i.e., vibrating source) at which the sound wave is generated on the metal plate 3 at a side of the front surface of the metal plate 3 to the through holes 3a and a distance from a generating point (i.e., vibrating source) at which the sound wave is generated on the metal plate 3 at a side of the rear surface of the metal plate 3 to the through holes 3a needs to be an integral multiple of a wavelength of the sound wave. If the difference between the distances is the integral multiple of the wavelength, a phase of each undulation is, as described above, opposite to each other, so that the sound waves are canceled out in the through holes 3a.
Typically, the following relationship is established between the number of vibrations f, a wavelength λ, and a speed c (sonic velocity, here) of the undulation. Namely, f=c/λ. Assuming that the speed c is a constant value, the wavelength λ becomes different when the number of vibrations f is different. In other words, the noise includes the sound waves having the different wavelengths λ. Therefore, the distance from the generating point (i.e., vibrating source) of the sound wave to the through holes 3a can be set to various values by providing the through holes 3a in the entire plate 3 as described in the present exemplary embodiment. As a result thereof, the sound waves having the different frequencies (or wavelengths) can be canceled out by the respective through holes 3a.
Accordingly, even in a case where the frequency range of the noise covers a wide range, the noise can be decreased to a satisfactory level.
In the present exemplary embodiment, the strength of the plate 3 can be kept with ease by arranging the through holes 3a two-dimensionally at regular intervals even when a lot of through holes 3a are provided in the metal plate 3.
In the present exemplary embodiment, the through holes 3a are formed into a circular shape but may be formed into any other shapes. An example of the shape of the through holes 3a may include a square shape as illustrated in
The present exemplary embodiment is configured such that the sound waves generated from the front surface and the rear surface of the plate 3 are canceled each other out by providing holes having a predetermined diameter and arranged at a predetermined pitch in the metal plate 3. Therefore, a sound wave, which becomes a noise, out of the sound waves generated from the metal plate 3 can be decreased, the metal plate 3 being provided with the vibrating source such as the drive motors 2 mounted thereon. Accordingly, the noise can be decreased disregarding presence or absence of the through holes in the exterior cover.
A second exemplary embodiment will be described below. A configuration in which the noise can be decreased more is described below. The same reference numbers and/or symbols are provided to configurations similar to those of the first exemplary embodiment and thus descriptions thereof are omitted here.
In the present exemplary embodiment, similar to the first exemplary embodiment, the plurality of through holes 3a having a diameter of 2 mm are two-dimensionally arranged at regular intervals, i.e., at a pitch of 9 mm, in the sheet-plate 3 and a resin-made sheet member 4 is provided so as to at least partially cover the plurality of through holes 3a.
An effect of the above described configuration is described below. Measurement values of the image forming apparatus 100 including the metal plate 3 with the holes in combination with the sheet member according to the present exemplary embodiment illustrated in the below described
The with holes type according to the first exemplary embodiment is compared with the conventional without holes type below. As described above in the description of the first exemplary embodiment, in the case of the with holes type, the sound waves generated from the front surface and the rear surface of the plate 3 are canceled each other out, so that the noise is more decreased in comparison with the conventional without holes type. However, the following is found. The canceling effect can be produced in the sound waves having a frequency equal to or less than 1600 Hz. On the other hand, the noise having a frequency equal to or more than 2000 Hz becomes larger in comparison with the noise in the case of the without holes type. The reason why the above phenomenon occurs is described below. Namely, the sound wave hardly comes around as the frequency becomes higher. Accordingly, the sound wave radiated from the rear surface of the metal plate 3 becomes hardly coming around to a side of the front surface to cancel out the sound wave radiated from the front surface of the metal plate 3.
Further, the sound wave having a high frequency radiated from the rear surface reflects within the apparatus, so that the sound wave passes through the through holes 3a in the metal plate 3 to leak to the outside of the apparatus. However, since the canceling effect for the noise having the frequency equal to or less than 1600 Hz is larger than the leakage noise having the frequency equal to or more than 2000 Hz, as illustrated in
The image forming apparatus 100 of the with holes type is compared with the image forming apparatus 100 of the with holes in combination with the sheet member type in which the sheet member 4 is attached to the metal plate 3 according to the above descried present exemplary embodiment below. It is found that, by attaching the sheet member 4 to the plate 3 in a manner as described in
The reason thereof is described below. The sound wave having a high frequency which is radiated to the rear surface of the metal plate 3 and fails to come around to the side of the front surface is reflected within the apparatus and leaks to the outside of the apparatus body via the through holes 3a provided in the entire metal plate 3. A transmission loss (TL) can be calculated by an equation (1). Where ω indicates a frequency, m indicates a mass per unit area of the metal plate 3, and z indicates an acoustic impedance density. As it is found from the equation (1), the TL becomes larger as the frequency ω becomes higher. Covering of the through holes 3a with a sound insulation member can produce such an effect that the leakage of the sound wave having a relatively high frequency to the outside of the apparatus body can be decreased.
The overall value (i.e., the sum of noises of the respective frequencies) of the sound pressure level of the noises is described below.
It is found that the image forming apparatus 100 of the type including the metal plate with holes in combination with the sheet member in which the sheet member 4 is attached to the metal plate 3 according to the above described present exemplary embodiment has a sound pressure level smaller by 0.6 dB than the image forming apparatus 100 of the metal plate with holes type according to the first exemplary embodiment.
The space between the plate 3 and the sheet member 4 is described below.
The sound pressure level is more controlled in the cases where the space is 0.5 mm and the space is 3 mm than the case where the space is 0 mm. This is because an effect of coming around of the sound wave having a relatively low frequency (i.e., frequency equal to or less than 1600 Hz) via the through holes 3a can be produced easier in a case where there is a space to some extent between the plate 3 and the sheet member 4. To the contrary, if the space is too wide, the sound wave having a relatively high frequency (i.e., frequency equal to or more than 2000 Hz) leaks via the space to the outside. The inventors have conducted intensive studies in order to solve the above problem and found that a desirable space between the plate 3 and the sheet member 4 is larger than 0 mm and less than 5 mm.
As described above, in the present exemplary embodiment, as for the sound wave having a relatively low frequency, i.e., frequency equal to or less than 1600 Hz, the sound waves coming around are canceled each other out owing to the effect of the through holes 3a. As a result thereof, a phenomenon that the sound wave generated from the plate 3 becomes the noise is decreased. As for the sound wave having a relatively high frequency, i.e., frequency equal to or more than 2000 Hz, by closing the through holes 3a by using the sheet member 4 as the sound insulation member, leakage of the sound wave to the outside of the apparatus body can be decreased. Accordingly, the overall value of the sound pressure level of the noises can be further decreased. In the present exemplary embodiment, as illustrated in
As described above, according to the present exemplary embodiment, the overall value of the sound pressure level of the noises can be further decreased while the sound wave, which becomes a noise, out of the sound waves generated from the metal plate 3, to which the vibrating source such as the drive motors is mounted, is decreased. As a result thereof, the noise can be decreased irrespective of the presence or the absence of the through holes 3a in the surface of the exterior cover.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Applications No. 2011-235139 filed Oct. 26, 2011 and No. 2012-222360 filed Oct. 4, 2012, which are hereby incorporated by reference herein in their entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2011-235139 | Oct 2011 | JP | national |
| 2012-222360 | Oct 2012 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4636101 | Matsukura et al. | Jan 1987 | A |
| 7835659 | Moro et al. | Nov 2010 | B2 |
| 20120059099 | Monden et al. | Mar 2012 | A1 |
| Number | Date | Country |
|---|---|---|
| 06348079 | Dec 1994 | JP |
| 2000235396 | Aug 2000 | JP |
| 2009-009016 | Jan 2009 | JP |
| 2009-031347 | Feb 2009 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20130108342 A1 | May 2013 | US |
