Patent Application
20160274537
This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2015-053841 filed on Mar. 17, 2015, the entire contents of which are incorporated herein by reference.
The present disclosure relates to an image forming apparatus having an air blower for cooling a transfer belt.
There is known an image forming apparatus such as a copy machine or a printer for forming an image on a sheet member on the basis of electrophotography. Inside the image forming apparatus of this type, various members as sources that generate heat are provided. For example, a heating device for melting toner, a motor for driving a roller that conveys a sheet member, a motor for agitating toner in a toner container, a motor for rotating a transfer belt, a photosensitive drum, and the like, are provided inside the image forming apparatus. If the toner container is influenced by heat from such heat sources, the temperature of toner inside the toner container increases, and the fluidity of the toner decreases. In order to cause the toner to adhere to the photosensitive drum, it is necessary to charge the toner. However, if the temperature of toner increases, the charge amount of the toner decreases, so that the adhesion property of the toner to the photosensitive drum deteriorates. If the transfer belt is heated by heat from the heat sources, the charge amount of toner transferred to the transfer belt excessively decreases, so that the transfer property of the toner to a sheet member might deteriorate.
Conventionally, there is known an image forming apparatus capable of discharging heat of a transfer belt and preventing heat generated from a fixing portion from transferring to a transfer portion.
An image forming apparatus according to one aspect of the present disclosure includes a transfer portion, a fixing portion, a container mounting portion, an air blower, and an air duct portion. The transfer portion has a transfer belt extending in a predetermined first direction. The fixing portion is provided on one side in the first direction with respect to the transfer portion. The container mounting portion is provided so as to be spaced via a first air passage having a predetermined interval in a second direction perpendicular to the transfer belt and perpendicular to the first direction. In the container mounting portion, one or a plurality of toner containers containing a developer are mounted. The air blower is provided on another side in the first direction with respect to the container mounting portion, and configured to send air to the first air passage. The air duct portion is provided between the air blower and the container mounting portion and configured to guide air sent from the air blower, to the first air passage.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description with reference where appropriate to the accompanying drawings. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Furthermore, the claimed subject matter is not limited to implementations that solve any or all disadvantages noted in any part of this disclosure.
Hereinafter, embodiments of the present disclosure will be described while referring to the drawings as necessary. The embodiments described below are merely examples in which the present disclosure is embodied, and are not intended to limit the technical scope of the present disclosure.
For convenience of description, the vertical direction when an image forming apparatus 10 is installed in a usable state (state shown in
As shown in
The image forming apparatus 10 includes an image reading portion 12 and an image forming portion 14.
A sheet discharge space 21 is provided above the image forming portion 14. As shown in
The image forming portion 14 includes a housing 14A as an apparatus body. Inside the housing 14A, portions composing the image forming portion 14 are provided. The housing 14A is composed of an external frame covering the entirety of the image forming portion 14, and an internal frame supporting the portions composing the image forming portion 14. The housing 14A has substantially a cuboid shape as a whole.
In
The sheet feed unit 32 takes out, one by one, sheet members stacked in the sheet feed cassette 27, and feeds the sheet member to the conveyance path 26.
Image forming units 4 (4Y, 4C, 4M, 4K) are provided under the intermediate transfer unit 5. Each image forming unit 4 includes a photosensitive drum 41, a charging device 42, a developing device 44, a primary transfer roller 45, and the like.
In the present embodiment, four image forming units 4 are provided, and therefore four photosensitive drums 41 are provided in the housing 14A. Each photosensitive drum 41 is rotatably supported by the internal frame of the housing 14A, and the like. In the housing 14A, a transmission mechanism (not shown) such as a gear train for transmitting power to a rotary shaft of each photosensitive drum 41 is provided. A drive force from a motor is transmitted to the transmission mechanism, whereby each photosensitive drum 41 is rotated in a predetermined direction. The photosensitive drum 41 carries, on the surface thereof, a toner image formed by the developing device 44 performing a development process.
As shown in
The transfer belt 5A is a belt member onto which toner images for the respective colors formed on the photosensitive drums 41 of the image forming units 4 are transferred. By being supported by the drive roller 5B and the driven roller 5C, the transfer belt 5A can move (run) in a direction indicated by an arrow 19 while the surface thereof contacts with the surfaces of the photosensitive drums 41. While the surface of the transfer belt 5A passes between the photosensitive drums 41 and the primary transfer rollers 45, toner images are sequentially transferred from the photosensitive drums 41 in an overlapped manner.
The image forming units 4 form a color image on the basis of a tandem method. The plurality of image forming units 4 are arranged along the running direction (horizontal direction) of the transfer belt 5A. From the left side to the right side of the transfer belt 5A, the image forming unit 4Y for yellow, the image forming unit 4C for cyan, the image forming unit 4M for magenta, and the image forming unit 4K for black are arranged in this order in a row.
The secondary transfer roller 20 is provided so as to be opposed to the drive roller 5B via the conveyance path 26 extending in the up-down direction. By a transfer potential being applied to the secondary transfer roller 20, a toner image on the transfer belt 5A is transferred to a sheet member. The sheet member on which the toner image has been transferred is conveyed to the fixing device 16.
The fixing device 16 is provided to the right side (one side in the first direction) with respect to the intermediate transfer unit 5. In detail, the fixing device 16 is provided to the right side with respect to the drive roller 5B and upward of the secondary transfer roller 20. The fixing device 16 heats the toner image transferred to the sheet member, to fix the toner image on the sheet member. The fixing device 16 is provided substantially at the same height as toner containers 3 described later in the horizontal direction. As shown in
The heating roller 16A is heated to a predetermined temperature that allows the toner to be fixed, by a heating device 16C provided inside the heating roller 16A. The pressure roller 16B is opposed to the heating roller 16A. The heating roller 16A is provided on the left side of the conveyance path 26 extending in the up-down direction, and the pressure roller 16B is provided on the right side of the conveyance path 26. The pressure roller 16B is energized by an elastic member (not shown), to be pressed to contact with the heating roller 16A. The sheet member conveyed to the fixing device 16 is conveyed while being held by the heating roller 16A and the pressure roller 16B. In this conveyance, heat is transferred from the heating roller 16A to the toner image transferred to the sheet member, whereby the toner image is heated. Thus, the toner image is melted to be fixed on the sheet member. Thereafter, the sheet member is discharged to the sheet discharge tray 18.
The sheet discharge tray 18 is provided in the sheet discharge space 21. As shown in
The container unit 31 is provided above the intermediate transfer unit 5. The container unit 31 is provided in the internal frame of the housing 14A. The container unit 31 is provided at a position separated in a second direction (up-down direction 6) which is perpendicular to the top surface of the upper portion of the transfer belt 5A and is perpendicular to the predetermined first direction (right-left direction 8). Specifically, the container unit 31 is provided at a position separated upward by a predetermined interval from the top surface of the upper portion of the transfer belt 5A. The gap between the container unit 31 and the transfer belt 5A is a first air passage 71 through which cooling air sent from the blower fan 80 described later passes. The blower fan 80 is provided at the left of the first air passage 71.
The container unit 31 is configured to allow the plurality of toner containers 3 to be mounted therein. The container unit 31 has four storage chambers for storing the toner containers 3, and supports the toner containers 3 so as to be slidable in the front-rear direction 7 in the storage chambers. The four storage chambers are arranged along the right-left direction 8. Specifically, the container unit 31 has five guide portions 33 serving as partitions between the storage chambers in the right-left direction 8. The guide portions 33 stand upward from a bottom plate 34 of the container unit 31. Spaces between the guide portions 33 correspond to the storage chambers. The interval (width of each storage chamber) between the guide portions 33 corresponds to the width of each toner container 3. Therefore, when the toner containers 3 are stored in the storage chambers, the guide portions 33 can support side surfaces of each toner container. Of the plurality of guide portions 33, a guide portion 33L at the leftmost position supports the blower fan 80, and also serves as an air duct for guiding air sent from the blower fan 80, to the first air passage 71. The guide portion 33L is an example of an air duct portion of the present disclosure. The guide portion 33L will be described later.
Each toner container 3 is for containing toner therein, and is detachably supported by the container unit 31. Specifically, the toner container 3 can be mounted in a specified storage chamber in the container unit 31, from the front side of the housing 14A. When a front cover 14B (see
When the toner container 3 is inserted into the storage chamber, the guide portions 33 positioned at both sides of the storage chamber guide the toner container 3 backward (insertion direction). When the toner container 3 is extracted from the storage chamber, the guide portions 33 guide the toner container 3 forward (extraction direction). That is, the guide portions 33 support side surfaces of the toner container 3 so that the side surfaces can be guided in the insertion/extraction direction (front-rear direction 7) of the toner container 3. The insertion/extraction direction (front-rear direction 7) is an example of a third direction of the present disclosure in which the side surfaces of the toner container 3 are guided and which are perpendicular to the right-left direction 8 (first direction) and the up-down direction 6 (second direction).
The plurality of toner containers 3 are arranged along the running direction (horizontal direction) of the transfer belt 5A. From the left side to the right side of the transfer belt 5A, a toner container 3Y for yellow toner, a toner container 3C for cyan toner, a toner container 3M for magenta toner, and a toner container 3K for black toner are arranged in this order in a row. That is, the plurality of toner containers 3 are arranged in the right-left direction 8 in which the transfer belt 5A extends. Of the plurality of toner containers 3, the toner container 3K is located at the rightmost position. The toner container 3K contains black toner which is used highly frequently, and has a larger capacity and a larger size as compared to the other toner containers 3.
As shown in
The side plate 74 forms a part of the housing 14A, and is a plate member forming a left side surface of the sheet discharge portion 30. The side plate 74 is formed across the front-rear direction 7 and extends in the up-down direction 6. The side plate 74 serves as a partition between the second air passage 72 and the fixing device 16, and forms a right side surface of the second air passage 72. The lower side of the side plate 74 extends toward the transfer belt 5A. A lower end 74A of the side plate 74 does not reach the transfer belt 5A, and a gap narrower in the up-down direction 6 than the first air passage 71 is formed between the lower end 74A and the transfer belt 5A.
In a conventional image forming apparatus, air sent from the blower fan 80 flows along the top surface of the transfer belt 5A, then, flows through the gap between the intermediate transfer unit 5 and the fixing device 16 to the fixing device 16 side, and on the fixing device 16 side, the air is discharged to the outside. Therefore, even though the transfer belt 5A may be effectively cooled, the toner containers 3 are cooled only at their lower portions. That is, the conventional image forming apparatus cannot cool the toner containers 3 sufficiently. In the conventional image forming apparatus, since air flows into the fixing device 16 side, the heating temperature of the heating roller 16A of the fixing device 16 might be decreased. The image forming apparatus 10 of the present disclosure is capable of effectively cooling the toner containers 3 as well as the transfer belt 5A.
At the lower end 74A on the transfer belt 5A side of the side plate 74, a block portion 75 is provided. The block portion 75 functions as a direction changing portion for changing the direction of air flow sent from the blower fan 80 and passing through the first air passage 71. Specifically, the block portion 75 changes the direction of air flow so that the air flowing from the first air passage 71 flows toward the second air passage 72. In addition, the block portion 75 serves to block air flow so that the air flowing from the first air passage 71 does not flow into the fixing device 16. In the present embodiment, as shown in
Since such a block portion 75 is provided on the side plate 74, air flow from the first air passage 71 can be changed to the second air passage 72 side, and the air flow can be blocked so that the air from the first air passage 71 does not flow into the fixing device 16. Since the block portion 75 is composed of the film member 75A and the sponge member 75B, during rotation, even if the transfer belt 5A is displaced in the up-down direction 6 or the transfer belt 5A vibrates, the sponge member 75B contracts, whereby damage to the transfer belt 5A is prevented. When the intermediate transfer unit 5 is exchanged, the film member 75A is greatly bent, whereby the intermediate transfer unit 5 can be extracted rightward without being obstructed by the block portion 75. That is, the intermediate transfer unit 5 can be extracted to the outside without removing the block portion 75.
As shown in
As shown in
The plurality of through holes 18A are positioned directly above the second air passage 72. The plurality of through holes 18A are formed between the plurality of ribs 18C in the top surface of the sheet discharge tray 18. Via the plurality of through holes 18A, the second air passage 72 is communicated with the sheet discharge space 21 outside the apparatus. The plurality of through holes 18B are positioned at the left end of the sheet discharge tray 18. The plurality of through holes 18B are formed at both ends in the front-rear direction 7 in the top surface of the sheet discharge tray 18. The space 73 and the sheet discharge space 21 are communicated with each other via the plurality of through holes 18B. In more detail, the plurality of through holes 18B are respectively formed at both ends in the front-rear direction 7 in a flat surface 18D of the top surface of the sheet discharge tray 18. Here, as shown in
Since the through holes 18A are thus formed in the sheet discharge tray 18, air flowing upward through the second air passage 72 passes upward through the through holes 18A to be discharged to the sheet discharge space 21. When there is a sheet member on the sheet discharge tray 18, air discharged from the through holes 18A passes through a gap formed by the ribs 18C between the sheet discharge tray 18 and the sheet member and is guided leftward along the top surface of the sheet discharge tray 18. At this time, the heat of the sheet member discharged to the sheet discharge tray 18 is swiftly cooled by air flowing through the gap, whereby sheet members can be prevented from being adhered to each other by the toner that has been just melted and fixed on the sheet members. Since the through holes 18B are formed in the sheet discharge tray 18, air flowing from the second air passage 72 to the space 73 moves leftward in the space 73 and then passes upward through the through holes 18B to be discharged to the sheet discharge space 21. When the air moves in the space 73, the air contacts with the top surfaces of the plurality of toner containers 3 and the bottom surface of the sheet discharge tray 18, whereby each surface is cooled and thus the toner containers 3 and the sheet discharge tray 18 are cooled. Particularly, the bottom surface, the right side surface, and the top surface of the toner container 3K which is the closest to the fixing device 16 are cooled by air flowing from the first air passage 71 through the second air passage 72 to the space 73. Thus, a great cooling effect can be obtained for the toner container 3K which is the most susceptible to the heat of the fixing device 16. Preferably, the number and the size of the through holes 18A, 18B are determined so as not to hamper the effect of cooling the toner containers 3 by air flow.
As described above, the first air passage 71 is the gap between the container unit 31 and the transfer belt 5A. That is, the first air passage 71 is defined by the bottom surface of the container unit 31 and the top surface of the transfer belt 5A. As shown in
The blower fan 80 is driven constantly or at a required timing. In the present embodiment, the blower fan 80 is for cooling the toner containers 3, the transfer belt 5A, the sheet discharge tray 18, and a sheet member on the sheet discharge tray 18. Therefore, preferably, the blower fan 80 is driven during a period since image formation is started until the image formation is finished, or a period since image formation is started until a predetermined time elapses after the image formation is finished.
The guide portion 33L is not only for guiding the toner container 3Y but also for guiding air blown from the blower fan 80, to the first air passage 71. The guide portion 33L is formed in a box shape having a space therein. As shown in
A cover 83 covering a part from the air outlet 80B to the first opening 91 is attached to the left side surface 82A. Here,
Since the image forming apparatus 10 according to the present embodiment is thus configured, as shown in
In the above embodiment, the case where the guide portion 33L guides air from the blower fan 80 to the first air passage 71 has been described. However, the present disclosure is not limited thereto. For example, as a member separate from the guide portion 33L, an air duct portion for guiding air from the blower fan 80 to the first air passage 71 may be provided between the blower fan 80 and the guide portion 33L.
In the above embodiment, the case where the sheet discharge tray 18 has the plurality of through holes 18A and the plurality of through holes 18B has been described. However, the sheet discharge tray 18 only needs to have either the through hole 18A or the through hole 18B. It is not always necessary to provide both the through hole 18A and the through hole 18B in the sheet discharge tray 18. Without providing the through hole 18A and the through hole 18B, air guided to the second air passage 72 or the space 73 may be allowed to be discharged through gaps at various portions of the housing 14A.
It is to be understood that the embodiments herein are illustrative and not restrictive, since the scope of the disclosure is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-053841 | Mar 2015 | JP | national |
