Patent Grant
9740137
Field of the Invention
The present invention relates to an image forming apparatus which includes a developing device equipped with a plurality of developer bearing members which bears a developer for developing an electrostatic latent image on an image bearing member.
Description of the Related Art
Conventionally, in a copying machine using an electrophotographic system, a laser beam printer, a facsimile machine, and an image forming apparatus such as a printing apparatus, the surface of an image bearing member is evenly charged, an image is exposed by a semiconductor laser or an LED, and an electrostatic latent image is formed on the image bearing member. Then, after the electrostatic latent image is visualized as a developer image by a developing device, the visible image (the developer image) is transferred onto a transfer material, and the transferred visible image is fixed to the transfer material by a fixing apparatus and output.
In recent years, high speed and high quality have been strongly requested for the image forming apparatus. As a developing device used in the image forming apparatus capable of making a high-speed output, there is a configuration which includes a plurality of developer bearing members for bearing the developer.
Since the developer can be supplied to the electrostatic latent image on the image bearing member any number of times using the plurality of developer bearing members, an appropriate density can be kept even when the operation is increased in speed. In addition, since the toner attached to the image bearing member by the developer bearing member on the upstream side in the rotation direction of the image bearing member is once peeled off by the developer bearing member disposed on the downstream side in the rotation direction and is attached again, it is possible to obtain an image more faithful to the latent image.
As a way of disposing the plurality of developer bearing members, as disclosed in Japanese Patent Laid-Open No. 2011-191664 or Japanese Patent Laid-Open No. 2004-29569, a configuration that the plurality of developer bearing members abuts in a short distance, and a configuration that the developer bearing members are disposed in a separated distance.
In Japanese Patent Laid-Open No. 2011-191664, the plurality of developer bearing members is disposed to be separated from each other, and a regulating member is provided to regulate the developer on each developer bearing member. However, the configuration that the developer bearing members are disposed to abut can be made simple compared to the configuration that the developer bearing members are disposed to be separated, and can be made in small size so that the configuration is received a lot of attention in recent years.
In the configuration that the developer bearing members are disposed to abut, the developer bearing members on the downstream side except the developer bearing member on the most upstream side are disposed with a gap with respect to one developer bearing member on the upstream side in a non-contact manner, and the developer on the developer bearing member is regulated by the gap. The developer amount on the developer bearing member can be adjusted by adjusting the gap between the developer bearing members (see Japanese Patent Laid-Open No. 2004-29569). With such a configuration, it is possible to achieve high speed and high quality by a simply configuration.
However, in the configuration disclosed in Japanese Patent Laid-Open No. 2004-29569, in a case where the apparatus is downsized, an agglomerate is accumulated between the developer bearing members which perform the regulation of the developer. Therefore, there occurs a phenomenon of inhibiting a coat layer of the developer on the developer bearing member. When an image is formed in such a circumstance that the coat layer of the developer bearing member is inhibited, an image defect such as a vertical streak in half tone is generated. In addition, a surface property of the developer bearing member is changed depending on an external temperature/humidity circumference. Therefore, a trace may be generated in the developer bearing member.
It is desirable to prevent an image defect such as a vertical streak caused by an agglomerate accumulated on a facing portion between a plurality of developer bearing members even when the apparatus is downsized.
In order to solve the above issue, an image forming apparatus of the present invention includes: an image bearing member; a developing device that is disposed along a rotation direction with respect to the image bearing member, includes a first developer bearing member and a second developer bearing member which bears a developer, and regulates the developer of the second developer bearing member by the first developer bearing member by disposing the first developer bearing member disposed on an upstream side in the rotation direction of the image bearing member and the second developer bearing member disposed on a downstream side in the rotation direction of the image bearing member with a gap therebetween in a non-contact manner; a bias application portion that is used to apply a developing bias to the first developer bearing member and the second developer bearing member; and a controller that controls the developing bias applied to the first developer bearing member and the developing bias applied to the second developer bearing member, wherein the controller is configured to apply an oscillation bias between the first developer bearing member and the second developer bearing member, and wherein the controller is configured to execute a mode in which an amplitude of the oscillation bias applied between the first developer bearing member and the second developer bearing member at the time of non-image formation is set to be large compared to the amplitude at the time of image formation.
According to the invention, an oscillation bias generates oscillations between the plurality of developer bearing members, and the agglomerate of the developer is cracked down by the oscillation. Therefore, it is possible to prevent an image defect such as a vertical streak due to the agglomerate in the portion facing the plurality of developer bearing members in a non-contact manner using a simple configuration even when the apparatus is downsized.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments of a developing device and an image forming apparatus according to the invention will be described using the drawings. Further, the developing device is used, for example, in the image forming apparatus as described below, but the configuration is not limited thereto. Further, the portions described in the background art will not be repeated.
In addition, dimensions, materials, shapes, and relative arrangement of components described in the following embodiments may be suitably changed depending on a configuration or various conditions of the apparatus of the invention. Therefore, if not otherwise specified, there is no purpose of limiting the scope of the invention only to these embodiments.
The following description will be made using the monochrome high-speed copying machine as illustrated in
The image forming apparatus illustrated in
When the photosensitive member 11 serving as an image bearing member (a member bearing an electrostatic latent image) charged by the corona charger 2 is irradiated with the light emitted from the laser scanner 3 and the charges are blown out, the latent image is formed on the photosensitive member 11. In the development device 1, the latent image written on the photosensitive member 11 by the charges is developed as a toner image (a developer image) by supplying the charged toner (developer) to the photosensitive member 11 using an electric field. Thereafter, the toner further charged by the post charger 4 is transferred onto a sheet 9 serving as a transfer material by the transfer roller 5, and the transferred toner image is fixed to the sheet 9 by the fixing device 8. On the other hand, the toner not transferred but left on the photosensitive member 11 is scraped off by a blade of the cleaning unit 6, and the charges on the photosensitive member 11 are uniformly attenuated in a thrust direction by the pre-exposure device 7. Thereafter, the photosensitive member 11 is charged again by the corona charger 2.
The photosensitive member 11 is configured by an organic photosensitive member, an amorphous-silicon photosensitive member, or the like. A plurality of developing sleeves (developer bearing members) provided in the photosensitive member 11 and the development device 1 face each other with a predetermined gap therebetween in a non-contact manner. Specifically, the plurality of developing sleeves faces each other with a gap of about 100 to 400 μm therebetween in a non-contact manner, and preferably a gap of about 150 to 300 μm. The toner used in the development device 1 is a magnetic one-component comminuted toner, and is classified to a size of 3 to 10 μm. In addition, as a charge control agent, silica, titanium oxide, fine strontium titanate particles having a size of 0.1 μm or less are added as an external additive.
In this embodiment, a BAE (background exposure system) is employed, the photosensitive member 11 is charged at Vd=550 V by the corona charger 2, and a non-image portion is exposed by the laser scanner 3, so that the potential falls down to V1=150 V. Then, the developing sleeve of the development device 1 is applied with 250 V as a DC component, and the negatively charged toner is developed at a place of the non-exposure portion Vd.
Next, the development device 1 serving as the developing device will be described using
The developing sleeves 1a and 1b serving as the plurality of developer bearing members are made in a cylinder shape which bear the toner on the surface and are rotated to convey the toner. A portion which is not in contact with but near the photosensitive member 11 is a developing region. The developing sleeves 1a and 1b are made such that a round bar or a pipe made of aluminum or stainless steel having a diameter of about 10 to 40 mm (30 mm in this embodiment) is cut, provided with a semiconductor layer such as a phenol resin on the circumferential surface, and mechanically polished to have surface roughness of Ra=0.1 to 1.0 μm (preferably, 0.6 to 0.9 μm). In addition, the developing sleeve may be made such that a round bar or a pipe made of aluminum or stainless steel is cut, and mechanically polished by sandblasting, liquid honing, or emery polishing in a circumferential surface or chemically corroded so as to form irregularities of about Ra=0.1 to 1.0 μm, or an aluminum roll is mechanically polished and subjected to anodic oxidation treatment. In a case where the semiconductor layer is formed in the circumferential surface of the developing sleeve, a volume resistance value in the thickness direction of the surface layer of the developing sleeve becomes about 105 to 1012 Ω·cm. In addition, a fixed magnetic pole is disposed in the developing sleeve.
A regulation blade 1c serving as a developer layer thickness regulating portion (a developer regulating member) is configured by a regulation blade body made of a ferromagnetic material having a thickness of about 1 to 4 mm, and a supporting plate made of a non-magnetic material such as SUS. The tip of the regulation blade 1c is cut in a knife edge shape having a width of about 1 to 10 mm from the developing sleeve, and the thickness of the tip is about 0.1 to 0.3 mm. The tip of the regulation blade 1c is disposed to face the developing sleeve 1a with a distance of 150 to 300 μm therebetween, and to face a magnetic pole N1 disposed in the developing sleeve 1a. With such an arrangement, the magnetic field is generated between the tip of the regulation blade 1c and the magnetic pole in the developing sleeve 1a, so that the developing sleeve 1a is coated with the magnetic toner by an even thickness of about 0.7 to 1.2 (g/cm2), and the charges of about 4 to 15 μC/g are supplied.
The diameters of the photosensitive member 11 and two developing sleeves 1a and 1b are 90 mm, 20 mm, and 18 mm, respectively. The photosensitive member 11 and two developing sleeves 1a and 1b are rotated at speeds of vd, va, and vb in directions of arrows, respectively. In this configuration, the speeds are set as vd=450 mm/sec, va=460 mm/sec, and vb=440 mm/sec. Furthermore, the developing sleeve 1a serving as the first developer bearing member is disposed in parallel with the photosensitive member 11 and the regulation blade 1c with gaps of 250 μm and 240 μm, respectively, therebetween. The developing sleeve 1b serving as the second developer bearing member is disposed with a gap of 300 μm with respect to the photosensitive member 11, and in parallel with the developing sleeve 1a with a gap of 400 μm therebetween.
In addition, as illustrated in
In this embodiment, as a developing bias to be applied to the developing sleeve, a slope bias is used in which the AC component (the alternating component) is intermittently superimposed on the DC component (the direct current component) illustrated in
As illustrated in
In the development high-voltage substrate 300, the AC high-voltage drive circuit 301 generates an AC developing bias voltage, and supplies the generated AC developing bias voltage to the developing sleeves 1a and 1b and the regulation blade 1c. The DC high-voltage circuit 303 generates a DC developing bias voltage, and supplies the generated DC developing bias voltage to the developing sleeves 1a and 1b and the regulation blade 1c.
The CPU 308 of the control substrate 305 controls the above components, and performs image formation based on a program, a backward rotation process described below, and the operation of the switch 309.
Next, a sequence at the time of backward rotation will be described using
When the image formation is started in step 101, the switch 309 is operated in step 102, the developing sleeve 1a and the regulation blade 1c illustrated in
Then, an image forming operation is performed, the image formation is ended in step 103, and then the backward rotation process is started in step 104. First, the charging of the charger 2 is stopped, and the potential on the photosensitive member 11 is made to be 0 V. Then, the developing bias applied to the developing sleeve 1a and the developing bias applied to the developing sleeve 1b are made different from each other in step 105. Specifically, the switch 309 is switched to connect the developing sleeve 1a and the regulation blade 1c to the earth terminal. In other words, the developing bias of the developing sleeve 1a and the regulation blade 1c is set to about 0 V. Furthermore, an AC developing bias (an alternating current bias voltage) having a Vpp of 2 kV and a frequency of 3 kHz is applied only to the developing sleeve 1b. Therefore, the oscillation bias is applied between the developing sleeve 1a and the developing sleeve 1b. The oscillation bias in this example is a difference between the AC biases, that is, the developing bias applied to the developing sleeve 1a and the developing bias applied to the developing sleeve 1b.
As described above, a large amplitude of the developing bias is applied between the developing sleeves 1a and 1b by making a difference between the developing bias applied to the developing sleeve 1a and the developing bias applied to the developing sleeve 1b, and the oscillation occurs by the developing bias. Then, in a case where an agglomerate is generated between the developing sleeves 1a and 1b, the agglomerate is cracked down by the oscillation caused by the developing bias described above. Therefore, since the degradation in image quality is suppressed at the time of image formation, it is possible to prevent an image defect such as a vertical streak caused by the agglomerate interposed in a gap portion facing the developing sleeves 1a and 1b in a non-contact manner.
Thereafter, an idle rotation is performed in a predetermined time (herein, 20 seconds) in step 106. Therefore, the agglomerate including the cracked ones described above can be discharged from between the developing sleeves 1a and 1b. After the idle rotation, the backward rotation process is ended in step 107.
With the above settings, the following experiment has been performed. In other words, the backward rotation process is performed at every 100 sheets by an intermittent sheet passing of 100 sheets, and the number of vertical white streaks of a half tone image after 100,000 sheets are passed and a difference between a half tone density and the density of the vertical white streak portion have been verified. Experimental results showing the number of vertical white streaks of the half tone image and an average of the difference between the half tone density and the density of the vertical white streak portion are listed in
As illustrated in
As described above, according to this embodiment, the oscillation due to the different developing biases occurs between the developing sleeves 1a and 1b at the time of non-image formation, and the agglomerate between the developing sleeves 1a and 1b is cracked down by the oscillation. Therefore, it is possible to prevent the image defect such as the vertical streak due to the agglomerate in the gap portion facing the developing sleeves 1a and 1b in a non-contact manner using a simple configuration even when the apparatus is downsized.
In a second embodiment, a larger amplitude bias is applied by setting a phase difference in AC developing biases between the developing sleeve 1a, the regulation blade 1c, and the developing sleeve 1b, so that the agglomerate is easily cracked down.
As illustrated in
The amplitude Vp-p of AC component (the AC developing bias voltage) of the developing bias voltage is 2 kV, and the frequency is 3 kHz.
As illustrated in
In the development high-voltage substrate 300, the AC high-voltage drive circuit 301 generates an AC developing bias voltage, and supplies the generated AC developing bias voltage to the developing sleeves 1a and 1b and the regulation blade 1c. The DC high-voltage circuit 303 generates a DC developing bias voltage, and supplies the generated DC developing bias voltage to the developing sleeves 1a and 1b and the regulation blade 1c.
The CPU 408 of the control substrate 405 controls the above components, and performs the image formation based on a program, a backward rotation process described below, and a phase conversion.
Next, a sequence at the time of backward rotation will be described using
When the image formation is started in step 201, the developing biases of the developing sleeve 1a, the regulation blade 1c, and the developing sleeve 1b illustrated in
Then, an image forming operation is performed, the image formation is ended in step 203, and then the backward rotation process is started in step 204. First, the charging of the charger 2 is stopped, and the potential on the photosensitive member 11 is made to be 0 V. Then, the phase conversion circuit 409 is operated in step 205, and the phase of the AC bias is deviated between the developing sleeve 1a, the regulation blade 1c, and the developing sleeve 1b, and a phase difference is generated. Herein, an AC developing bias having a Vpp of 2 kV and a frequency of 3 kHz is inversely applied to the developing sleeve 1a, the regulation blade 1c and the developing sleeve 1b. Therefore, the oscillation bias is applied between the developing sleeve 1a and the developing sleeve 1b.
As described above, a large amplitude of the developing bias is applied between the developing sleeves 1a and 1b by inversing the phase of the developing bias applied to the developing sleeve 1b to the phase of the developing bias applied to the developing sleeve 1a, and the oscillation occurs by the developing bias. Then, in a case where an agglomerate is generated between the developing sleeves 1a and 1b, the agglomerate is cracked down by the oscillation caused by the developing bias described above. Therefore, since the degradation in image quality is suppressed at the time of image formation, it is possible to prevent an image defect such as a vertical streak caused by the agglomerate interposed in a gap portion facing the developing sleeves 1a and 1b in a non-contact manner.
Thereafter, the idle rotation is performed in a predetermined time (herein, 20 seconds) in step 206. Therefore, the agglomerate including the cracked ones described above can be discharged from between the developing sleeves 1a and 1b. After the idle rotation, the backward rotation process is ended in step 207.
With the above settings, the following experiment has been performed. In other words, the backward rotation process is performed at every 100 sheets by an intermittent sheet passing of 100 sheets, and the number of vertical white streaks of a half tone image after 100,000 sheets are passed and a difference between a half tone density and the density of the vertical white streak portion have been verified. Experimental results showing the number of vertical white streaks of the half tone image and an average of the difference between the half tone density and the density of the vertical white streak portion are listed in
As illustrated in
In a third embodiment, the application portions of the AC developing biases between the developing sleeve 1a, the regulation blade 1c, and the developing sleeve 1b are provided separately, so that the bias of a more ideal waveform is applied and the agglomerate is easily cracked down.
As illustrated in
The amplitude Vp-p of AC component (the AC developing bias voltage) of the developing bias voltage is 2 kV, and the frequency is 3 kHz.
As illustrated in
In the development high-voltage substrate 300, the AC high-voltage drive circuit 301 generates an AC developing bias voltage, and supplies the generated AC developing bias voltage to the developing sleeve 1a and the regulation blade 1c. The DC high-voltage circuit 303 generates a DC developing bias voltage, and supplies the generated DC developing bias voltage to the developing sleeve 1a and the regulation blade 1c.
In the development high-voltage substrate 600, the AC high-voltage drive circuit 601 generates an AC developing bias voltage, and supplies the generated AC developing bias voltage to the developing sleeve 1b. The DC high-voltage circuit 603 generates a DC developing bias voltage, and supplies the generated DC developing bias voltage to the developing sleeve 1b.
The CPU 508 of the control substrate 505 controls the above components, performs the image formation based on a program, a backward rotation process described below, and a bias change.
Next, a sequence at the time of backward rotation will be described using
When the image formation is started in step 701, the developing biases of the developing sleeve 1a, the regulation blade 1c, and the developing sleeve 1b illustrated in
Then, an image forming operation is performed, the image formation is ended in step 703, and then the backward rotation process is started in step 704. First, the charging of the charger 2 is stopped, and the potential on the photosensitive member 11 is made to be 0 V. In step 705, the development high-voltage substrate 300 and the development high-voltage substrate 600 illustrated in
As described above, a large amplitude of the developing bias is applied between the developing sleeves 1a and 1b by changing the developing bias applied to the developing sleeve 1a and the developing bias applied to the developing sleeve 1b to be different from each other, and the oscillation occurs by the developing bias. Then, in a case where there is an agglomerate between the developing sleeves 1a and 1b, the agglomerate is cracked down by the oscillation generated by the above-described developing bias. Therefore, since the degradation in image quality is suppressed at the time of image formation, it is possible to prevent an image defect such as a vertical streak caused by the agglomerate interposed in a gap portion facing the developing sleeves 1a and 1b in a non-contact manner.
Thereafter, an idle rotation is performed in a predetermined time (herein, 20 seconds) in step 706. Therefore, the agglomerate including the cracked ones described above can be discharged from between the developing sleeves 1a and 1b. After the idle rotation, the backward rotation process is ended in step 707.
With the above settings, the following experiment has been performed. In other words, the backward rotation process is performed at every 100 sheets by an intermittent sheet passing of 100 sheets, and the number of vertical white streaks of a half tone image after 100,000 sheets are passed and a difference between a half tone density and the density of the vertical white streak portion have been verified. Experimental results showing the number of vertical white streaks of the half tone image and an average of the difference between the half tone density and the density of the vertical white streak portion are listed in
As illustrated in
In the embodiment described above, the description has been made about the configuration that the developing bias applied to any one of two developing sleeves at the time of non-image formation is set to be different from that at the time of image formation, and the developing bias applied to the other developing sleeve is set to be equal to that at the time of image formation. However, the invention is not limited to the above-described embodiment as long as the developing bias applied to the first developer bearing member and the developing bias applied to the second developer bearing member are set to be different from each other in order to cause the oscillation between the first developer bearing member and the second developer bearing member at the time of non-image formation.
In other words, in the above-described embodiment, the description has been made about the configuration that the oscillation bias caused by the difference (the alternating current component) between the developing biases applied to two developing sleeves is controlled to be “0” at the time of image formation, and the oscillation bias is made large at the time of non-image formation compared to the case at the time of image formation. In this way, the oscillation bias can be set to be “0” at the time of image formation, but the invention is not limited thereto. The oscillation bias may be applied at the time of image formation. In this case, the oscillation bias can be set to be small compared to that at the time of non-image formation. Further, the oscillation bias at the time of image formation may be set to be 5% or less with respect to the oscillation bias at the time of non-image formation. Even in such a configuration, the same effects as those of the above-described embodiments can be obtained.
In addition, the number of developer bearing members used is not limited to “2”, but may be appropriately set as needed. In addition, the configuration of setting the developing biases to be different between the plurality of developer bearing members may be appropriately set as needed.
In addition, in the above-described embodiment, the copying machine has been exemplified as the image forming apparatus, but the invention is not limited thereto. For example, other image forming apparatuses such as a printer and a facsimile machine, or a multifunction peripheral having these functions may be employed. The same effect can be achieved by applying the invention to the image forming apparatus which includes the developing device equipped with the plurality of developer bearing members.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-089093, filed Apr. 24, 2015, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-089093 | Apr 2015 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20060104674 | Tamaki | May 2006 | A1 |
| 20120213557 | Yamaguchi | Aug 2012 | A1 |
| 20160054675 | Takeuchi et al. | Feb 2016 | A1 |
| Number | Date | Country |
|---|---|---|
| 2004-029569 | Jan 2004 | JP |
| 2004-198564 | Jul 2004 | JP |
| 2004-198815 | Jul 2004 | JP |
| 2007-333819 | Dec 2007 | JP |
| 4194360 | Dec 2008 | JP |
| 2011-191664 | Sep 2011 | JP |
| 4939118 | May 2012 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20160313665 A1 | Oct 2016 | US |
