Patent Grant
7035560
The present invention relates to a process cartridge which adopts electrophotography, electrostatic recording, etc.; a memory medium for the process cartridge; an image forming apparatus; and an image-formation control system.
The image forming apparatus in this embodiment is an electrophotographic copying machine or printer.
Referring to
As described above, image formation is performed by repeating the steps of charging, exposure, development, transfer, fixation and cleaning through the above-mentioned means of the image forming apparatus.
As the charging apparatus 101, those using a contact-charging scheme in which a roller- or blade-type charging member is caused to contact the photosensitive-drum surface while applying a voltage to the contact-charging member to charge the photosensitive-drum surface have been widely used. Particularly, the contact-charging scheme using a roller-type charging member (charging roller) allows a stable charging operation to be performed for a long period.
To the charging roller as the contact-charging member, a charging-bias voltage is applied from a charging-bias application means. The charging-bias voltage may consist of only a DC voltage, but may also include a bias voltage comprising a DC voltage, Vdc, corresponding to a desired dark-part potential Vd on a photosensitive drum biased or superposed with an AC voltage having a peak-to-peak voltage (Vpp) which is at least twice a discharge-start voltage at the time of application of the DC voltage, Vdc. The use of such a bias voltage is a known condition for attaining a uniform chargeability (Japanese Laid-Open Patent Application (JP-A) Sho 63-149669).
This charging scheme is excellent in uniformly charging the photosensitive-drum surface and obviates a local-potential irregularity on the photosensitive drum by applying a voltage comprising a DC voltage biased with an AC voltage. The resultant charging voltage, Vd, uniformly converges at the applied DC voltage value Vdc.
However, this scheme increases the amount of discharged electrical charges when compared with the case of applying only the DC voltage component as the charging-bias voltage, thus being liable to accelerate surface deterioration such that the photosensitive-drum surface is worn by abrasion between the photosensitive-drum surface and the cleaning apparatus. In order to prevent such a surface deterioration, the charging roller has been required to prevent an excessive discharge against the photosensitive drum by suppressing the AC peak-to-peak voltage Vpp of the charging-bias voltage.
However, the relationship between the AC peak-to-peak voltage (Vpp) and the amount of discharged electrical charges is not always constant, since it changes depending on the thickness of a photosensitive layer at the photosensitive-drum surface, the operating environmental conditions, etc.
For example, even when an identical peak-to-peak voltage is applied to a charging roller, the impedance of the charging roller is increased in an environment of low temperature and low humidity to lower the amount of discharged electrical charges. On the other hand, in an environment of high temperature and high humidity under which the impedance is decreased, the amount of discharged electrical charges is increased. Further, even in an identical operation environment, when the photosensitive-drum surface is abraded due to wearing with the use thereof, the resultant impedance is lowered compared with that at an initial stage, thus resulting in a larger amount of discharged electrical charges.
In order to eliminate the problem, a method of controlling an AC component with a constant current has been proposed (U.S. Pat. No. 5,420,671 corresponding to Japanese Patent Publication (JP-B) No. Hei 06-093150). According to this method, an alternating current, lac, passing through the photosensitive drum (photosensitive member) is detected and controlled so as to be constant. As a result, the peak-to-peak voltage varies freely depending on the change in impedance due to environmental variations or abrasion of photosensitive drum, so that it is possible to always keep the amount of discharged electrical charges substantially constant, irrespective of any environmental change, the film thickness of photosensitive drum, etc.
Further, U.S. Patent Publication No. 2001-19669 (corresponding to JP-A 2001-201920) has disclosed a method using as the charging bias an AC voltage producing an appropriate discharge amount obtained by detecting an alternating current Iac passing through the photosensitive drum when the alternating peak-to-peak voltage Vpp is applied to the charging apparatus at the time of non-image formation with respect to a discharged area and an undischarged area and calculating the amount of discharge current based on the relationship between the lac values with respect to the discharged and undischarged areas. According to this method, the discharge current is further directly controlled, so that it becomes possible to control the discharge current with high accuracy compared with the conventional constant-current control.
The above-mentioned methods ensure an increased life of the photosensitive drum and good chargeability.
As described above, in order to control the amount of discharged electrical charges to be substantially constant irrespective of the usage pattern of the apparatus, it is possible to adopt the AC constant-current control method as described in U.S. Pat. No. 5,420,671 or the discharge-amount calculation method as described in U.S. Patent Publication No. 2001-19669. However, in these methods, when a superposed voltage of AC and DC is outputted from a single voltage-increase means, T-AC, as shown in
For this reason, in the case of using the above methods, there is a limit to output of the superposed voltage of AC and DC by the single voltage-increase means. Accordingly, in order to obtain a stable charging-bias voltage, as shown in
However, the voltage-increase means not only is expensive, but also has a large size within a charge-generation circuit. As a result, in a small-sized and reduced-cost image forming apparatus, it is desirable that a stable charging-bias voltage is outputted from a single voltage-increase means in view of the desire for space saving and cost reduction of the power-supply circuit.
Further, JP-A HEI 09-190143 has disclosed a method in which a process cartridge is provided with a detector to detect and memory means to store the operating time of the process cartridge, and an alternating peak-to-peak voltage is set to provide at least two species of constant-voltage outputs to estimate the film thickness of a photosensitive drum, thus reducing the alternating peak-to-peak voltage in stages.
In such a case where the AC component is controlled with a constant voltage, a DC voltage can be generated by connecting a step-up transformer for AC output (voltage-increase means), T-AC, with a capacitor C for DC-voltage generation via a diode D and fully charging the capacitor, as shown in
If this power-supply structure is employed, it is not necessary to use a DC power supply and an AC power supply in combination, so that the power-supply circuit is remarkably simplified compared with the case of constant-current control. As a result, the power-supply circuit brings about advantages in terms of cost reduction and space saving.
However, in the method described in JP-A HEI 09-190143 in which a charging-bias generation circuit is constituted by a single voltage-increase means, and two or more constant-voltage outputs are provided for outputting alternating peak-to-peak voltage to stepwise decrease the peak-to-peak voltage on the basis of the amount of usage of the photosensitive drum, the voltage switching (a decrease in alternating peak-to-peak voltage) is performed at a predetermined timing (when the photosensitive drum is used for a predetermined time). As a result, e.g., the voltage switching is performed based on the power supply tolerance, etc., of the charging-bias generation circuit, even if the amount of discharged electrical charges is in an appropriate range when the output of the peak-to-peak voltage is at a lower limit of the tolerance, thereby resulting in an insufficient discharge amount to cause charging failure in some cases. On the other hand, when the output of the peak-to-peak voltage is at an upper limit of the tolerance, it is conceivable that the voltage switching cannot be performed until the predetermined timing even though the discharge amount is excessive, thus accelerating wearing and abrasion of the photosensitive drum. As a result, the method exhibits inferior discharge-control accuracy compared to the above-described constant-current control method. The above-mentioned problems can be solved by reducing the electrical resistance of the charging apparatus and/or the power-supply tolerance of the charging-bias generation circuit, but a smaller power-supply tolerance requires an increased cost for adjusting the power-supply tolerance, thus being disadvantageous in terms of production costs.
In view of these circumstances, it has been desired to perform charge control capable of causing no charging failure and keeping the degree of the wear of the photosensitive member (drum) to a minimum, even if a simple power-supply circuit capable of outputting a superposed bias of AC and DC by a single voltage-increase means is employed.
The present invention has been developed in order to solve the above problems.
An object of the present invention is to provide a process cartridge capable of performing an appropriate charge control, a memory medium for the process cartridge, an image forming apparatus, and an image-formation control system.
A specific object of the present invention is to provide a process cartridge capable of performing an appropriate charge control, a memory medium for the process cartridge, an image forming apparatus, and an image-formation control system, in a power-supply scheme such that a DC voltage is generated by an AC voltage-increase means by using a superposed bias of AC and DC voltages as the charging-bias voltage.
Another object of the present invention is to provide an image forming apparatus and an image-formation system capable of performing an appropriate charge control by utilizing information stored in memory means of a process cartridge.
Another object of the present invention is to provide a memory medium for a process cartridge, the process cartridge, an image forming apparatus, and an image-formation control system, in an image forming apparatus of such a power-supply scheme that information on the amount of usage of a process cartridge is stored in a memory medium and then information on the timing (a threshold value of the usage amount of the process cartridge) for selecting a charging AC voltage (charging peak-to-peak voltage) suitable for an individual cartridge characteristic and information on the charging AC voltage (charging peak-to-peak voltage) are stored in the memory medium in advance to accommodate individual differences among process cartridges, and a DC voltage as a charging bias is generated by an AC voltage-increase means.
Another object of the present invention is to provide a process cartridge, a memory medium for the process cartridge, an image forming apparatus and an image-formation control system, capable of realizing space saving and cost reduction of a power-supply circuit and allowing an appropriate charge control.
According to the present invention, there is provided an image forming apparatus, comprising:
According to the present invention, there is also provided a cartridge comprising:
According to the present invention, there is further provided a memory medium to be mounted to a cartridge which is detachably mountable to an image forming apparatus and comprises an image-bearing member and a charging member for charging the image-bearing member, wherein the memory medium has a storage area for storing information on an alternating voltage to be applied to the charging member.
According to the present invention, there is still further provided a control system for controlling an image forming apparatus comprising an apparatus body and a cartridge, wherein the image forming apparatus, comprises an image-bearing member, a charging member for charging the image-bearing member, voltage output means capable of applying a plurality of alternating voltages to the charging member, and detection means for detecting a current flowing through the image-bearing member when an alternating voltage is outputted from the voltage output means to the charging member, and wherein the control system comprises a memory medium, mounted to the cartridge, having a storage area for storing information on an alternating voltage to be applied to the charging member, and control means for determining an alternating voltage to be the outputted from the voltage output means to the charging member during image formation on the basis of the information on the alternating voltage stored in the memory and a detected value of the current detected by the detection means.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
(1) Configuration and Operation of Image Forming Apparatus
Referring to
The charging roller 2 is rotated and mates with the photosensitive drum 1. To the charging roller 2, a bias voltage is applied from a charging-bias power supply (not shown). The charging-bias voltage is applied in accordance with a superposition-application scheme in which an AC voltage having a peak-to-peak voltage (Vpp) which is at least twice a discharge-start voltage is superposed or biased with a DC voltage corresponding to a desired surface potential on the photosensitive drum. This charging method is designed to uniformly charge the photosensitive-drum surface to a potential identical to the applied DC voltage by applying the DC voltage biased with the AC voltage.
Then, the photosensitive drum 1 is subjected to imagewise exposure to light by an exposure apparatus 21. The exposure apparatus 21 is designed to form an electrostatic latent image on the uniformly charged surface of the photosensitive drum 1 and comprises a semiconductor laser-beam scanner in this embodiment. The exposure apparatus 21 outputs a laser light L modulated in correspondence with a picture (image) signal sent from a host apparatus (not shown) within the image forming apparatus and effects scanning exposure (imagewise exposure) of the uniformly charged surface of the photosensitive drum 1 through a reflecting mirror 21a and an exposure window of a process cartridge C (described later). On the photosensitive-drum surface, the absolute value at the exposure position becomes lower than that of the charging potential, whereby an electrostatic latent image, depending on image data, is successively formed.
Thereafter, the electrostatic latent image is developed by a reversal developing apparatus 5 to be visualized as a toner image. In this embodiment, a jumping-development scheme is employed. According to this development scheme, by applying a developing-bias voltage comprising a superposed voltage of AC and DC from an unshown developing-bias power supply to a developing sleeve 7, the electrostatic latent image formed on the photosensitive-drum surface is reverse-developed with the toner negatively charged by triboelectrification at the contact portion of the developing sleeve 7 with a developer-layer thickness-regulation member 6.
The toner image on the photosensitive-drum surface is transferred onto a recording medium, (transfer material) such as paper, supplied from a paper-supply unit (not shown), by a transfer apparatus. The transfer apparatus used in this embodiment is of a contact-transfer type and comprises a transfer roller 22. The transfer roller 22 is pressed toward the center direction of the photosensitive drum 1 by a pressing means (not shown), such as a pressure spring. When a transfer step is initiated by carrying the transfer material, a positive transfer-bias voltage is applied from an unshown transfer-bias power supply to the transfer roller 22, whereby the negatively charged toner on the photosensitive-drum surface is transferred onto the transfer material.
The transfer material subjected to the toner-image transfer is separated from the photosensitive-drum surface to be introduced into a fixing apparatus 23, where the toner image is fixed thereon and then the transfer material is discharged on a paper-output tray 25 through a sheet passage 24. The fixing apparatus 23 permanently fixes the toner image transferred onto the transfer material by means of heat or pressure.
The photosensitive-drum surface after separation of the transfer material is cleaned by scraping a transfer residual toner by a cleaning apparatus 4 using a cleaning blade 3. The cleaning blade 3 is designed to recover the transfer residual toner which has not been transferred from the photosensitive drum 1 to the transfer material in the transfer step, and abuts against the photosensitive drum 1 at a certain pressure to recover the transfer residual toner, thus cleaning the photosensitive-drum surface. After completion of the cleaning step, the photosensitive-drum surface is again subjected to the charging step.
The image forming apparatus performs image formation by repeating the above-mentioned respective steps of charging, exposure, development, transfer, fixation and cleaning, with the above-mentioned means, respectively.
In this embodiment, the process cartridge C is replaceably and detachably mounted to the main body 20 of the image forming apparatus and comprises four pieces of process equipments of the photosensitive drum 1 as the latent image bearing member, the charging roller 2 as the charging member contacting the photosensitive drum 1, the developing apparatus 5, and the cleaning apparatus 4, integrally supported in the apparatus main body 20. Further, the process cartridge C is equipped with a memory 10 as a memory portion. Information read from or written to the memory 10 is performed through communicating means (not shown) on the body side of the image forming apparatus.
The process cartridge C is attached to and detached from the main body 20 of the image forming apparatus 20 by opening and closing a cartridge door (main body door) 20a of the main body 20. The mounting of the process cartridge C is performed in such a manner that the process cartridge C is inserted into and mounted to the apparatus main body 20 in a predetermined manner and then the cartridge door 20a is closed. The thus mounted process cartridge C mounted to the apparatus main body 20 in the predetermined manner is in a state mechanically and electrically connected with the main body side of the image forming apparatus.
The removal of the process cartridge C from the apparatus main body 20 is performed by pulling out the process cartridge C within the apparatus main body in a predetermined manner after opening the cartridge door 20a.
Herein, the process cartridge is prepared by integrally supporting the charging means, the developing means or the cleaning means together with the electrophotographic photosensitive member, or by integrally supporting the photosensitive member and at least one of the charging means, the developing means and the cleaning means, or by integrally supporting at least the developing means and the photosensitive member into a single unit which is detachably mountable to the image forming apparatus main body.
(2) Printer Operation Sequence
A brief explanation of a printer operation sequence in this embodiment will be given with reference to
Referring to
After completion of the pre-multiple rotation, the image forming apparatus is placed in a waiting (stand-by) state. When image data is sent from an unshown output means, such as a host computer, to the image forming apparatus, the main motor drives the image forming apparatus, thus placing the apparatus in a pre-rotation step. In the pre-rotation step, preparatory printing operations of various pieces of process equipment, such as preliminary charging on the photosensitive-drum surface, start-up of a laser-beam scanner, determination of a transfer-print bias and temperature control of the fixing apparatus, are performed.
After the pre-rotation step is completed, the printing step starts. During the printing step, supply of the transfer material at a predetermined timing, imagewise exposure on the photosensitive drum surface, development, etc., are performed. After completion of the printing step, in the case of the presence of a subsequent printing signal, the image forming apparatus is placed in a sheet interval state until a subsequent transfer material is supplied, thus preparing for a subsequent printing operation.
After the printing operation is completed, if a subsequent printing signal is absent, the image forming apparatus is placed in a post-rotation step. In the post-rotation step, charge removal at the photosensitive-drum surface and/or movement of the toner attached to the transfer roller toward the photosensitive drum (cleaning of the transfer roller) are performed.
After completion of the post-rotation step, the image forming apparatus is again placed in the waiting (stand-by) state and waits for a subsequent printing signal.
(3) Generation of Charging Bias and Determination of Appropriate Charging Bias
This embodiment is characterized in that the process cartridge C equipped with the memory means 10 is detachably mountable to the main body of the image forming apparatus 20 and control of the charging bias is performed by using means for effecting a read-write operation of information in the memory means 10 and by detecting a charging AC passing through the photosensitive drum 1 through oscillation of peak-to-peak voltages to use a detected bias voltage, as a charging-bias AC voltage at the time of image formation, having a value which is a minimum and not less than a voltage value (threshold voltage value) corresponding to a minimum charging AC required for uniformly charging the photosensitive drum 1, on the basis of the information stored in the memory means 10. The minimum charging AC is a current value, in the case of applying the peak-to-peak voltage, such that a black spot image (sandy image) does not occur, the black spot image being caused to occur at a portion where charging of the photosensitive drum is not sufficiently performed when the charging roller discharges a small amount of voltage, i.e., a charging irregularity is not caused to occur.
3-1) Generation of Charging Bias (Charging-Bias Power-Supply Circuit)
The charging-bias power-supply circuit 30 used in this embodiment will be described with reference to
Referring to
First, the output voltages outputted from the AC oscillation output 31 are amplified by an amplifying circuit 32, converted into a sinusoidal wave by a sinusoidal voltage-conversion circuit 33 comprising an operation amplifier, a resistor, a capacitor, etc., subjected to removal of a DC component through a capacitor C1, and inputted into a step-up transfer T1 functioning as a voltage-increase means. The voltage inputted into the step-up transformer is boosted into a sinusoidal wave corresponding to the number of turns of the coil of the transformer.
On the other hand, the boosted sinusoidal voltage is rectified by a rectifier circuit D1 and then a capacitor C2 is fully charged, whereby a certain DC voltage Vdc1 is generated. Further, from a DC oscillation circuit 34, an output voltage determined depending on, e.g., a print density, is outputted, rectified by a rectifier circuit 35, and inputted as voltage Va into a negative input terminal of an operation amplifier IC1. At the same time, into a positive input terminal of the operation amplifier IC1, a voltage Vb produced by dividing one of the terminal voltages of the step-up transformer T1 with two resistors is inputted, and then a transistor Q1 is driven so that the voltages Va and Vb equal to each other. As a result, a current flows through the resistors R1 and R2 to cause a voltage decrease, thus generating a DC voltage Vdc2.
A desired DC voltage can be obtained by adding the above-described DC voltages Vdc1 and Vdc2, and is superposed with the above-mentioned AC voltage on a second-stage side of the AC voltage-increase means T1, so that the resultant voltage is applied to a charging roller 2 within the process cartridge C. In other words, the method used in this embodiment is a constant-voltage control scheme in which an alternating peak-to-peak voltage selected by the AC output selection means 40 and outputted from the AC oscillation output 31 is superposed with a DC voltage and the resultant superposed voltage is applied to the charging roller 2.
Incidentally, in this embodiment, the DC voltage is generated by the AC voltage-increase means T1, so that the DC voltage depends upon the peak-to-peak voltage Vpp. In other words, in order to obtain a desired DC voltage Vdc, it is necessary to charge the capacitor C2 with electrical charges at a certain level. Accordingly, in the scheme of effecting charging with the use of the superposed voltage of DC and AC voltages, as shown in
As described above, depending on the environmental condition concerned, the peak-to-peak voltage Vpp is set to be a different value. Particularly, in a high-temperature and high-humidity environment, the peak-to-peak voltage Vpp is set to be a smaller value, so that the resultant charging voltage Vpp becomes smaller than 2×|Vdc′| in some cases to lower the AC voltage level. As a result, the capacitor C2 is not charged fully and a desired DC voltage is not attained in some cases.
Accordingly, in this embodiment, a minimum, Vpp-min, of available alternating peak-to-peak voltages Vpp, which can be outputted from the AC oscillation output 31, is set to satisfy the following relationship with a predetermined DC voltage Vdc′ for attaining a good image:
Vpp-min≧2×|Vdc′|.
As a result, even if the peak-to-peak voltage is set to be smaller in the high-temperature and high-humidity environment, the resultant Vpp-min is not less than 2×|Vdc′|, thus resulting in a desired DC voltage.
3-2) Determination of Appropriate Charging Bias
Next, a method of determinating a charging-bias voltage at the time of image formation will be explained with reference to
Referring to
The inputted voltage inputted into the controller 38 of the engine controller 37 is compared with threshold voltage V0 which is preliminarily set. Incidentally, the threshold voltage V0 (corresponding to a voltage value of the AC current-detection circuit corresponding to Iac-0) is an output voltage for a minimum alternating peak-to-peak voltage without causing charge irregularity, and the value thereof is determined based on a minimum current value Iac-0 capable of effecting uniform charging. The value of Iac-0 varies on the basis of the process speed of apparatus, the charging frequency, and materials for the charging apparatus 2 and photosensitive drum 1. For this reason, it is preferable that the threshold voltage V0 is also appropriately set in each case.
At this time, an output voltage V1, under application of a maximum value Vpp-1 of the applicable AC peak-to-peak voltages, is set to satisfy V1≧V0 in any environment by setting the maximum value Vpp-1, whereby charging failure does not occur in any environment.
The controller 38 in the engine controller 37 performs information reading from or information writing to the memory 10 as the memory means of the process cartridge C. By utilizing the information stored in the memory 10, the controller 38 performs control of the charging bias.
The memory 10 is designed to store information on the process cartridge C and, e.g., has a storage area for storing information on the amount of usage of the photosensitive drum.
Next, the procedure of charging-bias determination in this embodiment will be described with reference to a flowchart of
First, the process cartridge C is mounted to the main body 20 of the image forming apparatus and when the main body door 20a is closed (Step S101), the image forming apparatus is placed in a charging-current-detection mode (Step S102). This mode is performed during a pre-multiple rotation and when the charging AC voltage (charging peak-to-peak voltage Vpp-k) is applied in a switching manner (Vpp-k: k=5 to 1), an AC current Iac-k passing through the photosensitive drum 1 is fed back (inputted) into the controller 38 in the engine controller 37 as a detection voltage Vk. At this time, the value Vk may be stored in the memory 10 of the process cartridge C.
In a memory 39 as the memory means of the engine controller 37, the threshold voltage V0 corresponding to a minimum current for the charging Iac-0 is stored. Vk and V0 are compared (Step S103), and a minimum charging AC voltage (charging peak-to-peak voltage) Vpp-n satisfying Vk≧V0 is determined as a charging bias (hereinafter, referred to as “print bias”) at the time of printing (during image formation) (Step S104).
Then, a difference Δ=|V(n+1)m−V0| between a detection voltage V(n+1)m under application of a voltage value Vpp-(n+1), which is lower than a detection voltage Vnm under application of the minimum charging AC voltage Vpp-n by one level, and the threshold voltage V0 is stored in the main-body memory (Step S105). Thereafter, the image forming apparatus is placed in a ready-for-printing state (Step S106). The difference Δ is stored in order to appropriate set the charging AC voltage during printing on the basis of the drum-usage amount.
Next, a sequence during printing will be explained with reference to Step S107 and subsequent steps.
The value Vn is monitored during printing (Step S107). Image formation is performed during printing by applying the determined charging AC voltage Vpp-n, but the detection voltage Vn is increased with the drum-usage amount. The drum-usage amount stored in the memory 10 of the cartridge C is read out by the controller 38 of the engine controlling 37 and, e.g., a difference |Vn−Vnm| between the detection voltage Vn and a detection voltage Vnm at the time when the drum-usage amount reaches A (threshold value) is calculated. When the difference value |Vn−Vnm| is not less than Δ=|V(n+1)m−V0| (Step S108), the charging AC voltage at the time of image formation is switched from Vpp-n to Vpp-(n+1). At the same time, the difference value is switched from Δ=|V(n+1)m−V0| to Δ=|V(n+2)m−V0| (Step S109).
The value A of the drum-usage amount may be stored in the memory means 39 in the engine controller 37. Further, the difference value A may be stored in the memory 10 of the process cartridge C.
After completion of the printing, the drum-usage amount (a value calculated from at least one of the number of printing sheets, the number of drum rotations and the time of charging-bias application) is written in the memory 10 of the process cartridge C (Step S110) and then the image forming apparatus is placed again in the ready-for-printing state (Step S111).
The above-mentioned switching operation may be performed after confirming that the detection voltage is not less than V0 by actually applying Vpp-(n+1) during the pre-rotation or the post-rotation.
(4) Effect of this Embodiment
4-1) Effect on Operation Environment and Output Tolerance Peak-to-Peak Voltage of Apparatus Main Body
Even if the operation environment is changed or an output value of the peak-to-peak voltage of the main body of image forming apparatus is changed between upper and lower limits of the output tolerance of the power-supply circuit, according to this embodiment, the charging-current detection mode is employed at the time of mounting the process cartridge as shown in the flowchart of
Further, the case of different operation environments will be described with reference to
The charging apparatus has an impedance which is large in the LT/LH environment and is small in the HT/HH environment, thus resulting in a change in the AC current value Iac.
Referring to
In this embodiment, a minimum value Vpp-min within an output range of the available peak-to-peak voltages which can be outputted from the AC oscillation output 31 is set to satisfy the relationship: Vpp-min≧×|Vdc′| with respect to a predetermined DC voltage Vdc′ causing no charging failure, so that the minimum peak-to-peak voltage Vpp-min is set to be not less than 2×|Vdc′|, even in the HT/HH environment leading to a smaller AC peak-to-peak voltage. As a result, it is possible to output the AC peak-to-peak voltage capable of uniformly charging the photosensitive drum irrespective of the operation environment.
As described above, even if the impedance change of the charging apparatus is caused to occur when the operation environment is changed, the charging-current detection is performed at the time of mounting the process cartridge to determine the charging AC voltage (charging peak-to-peak voltage) Vpp depending on the photosensitive drum. As a result, an excessive AC current does not flow through the photosensitive drum and charging failure is not caused, thus allowing good charge control.
4-2) Effect on Fluctuation in the Number of Printing Sheets
As shown in
Referring to
As described above, control of switching of the charging AC voltage is performed while monitoring the difference between the threshold voltage V0 and the detection voltage on the basis of the drum-usage amount, whereby it becomes possible to set an appropriate charging AC voltage on the basis of the drum-usage amount.
Incidentally, as shown in
In addition, it is not necessary to calculate the charging bias for each printing operation and the timing of calculating the charging bias may be determined based on information on the drum-usage amount. For example, the charging bias is calculated at the time when the drum-usage amount reaches the prescribed value A or B.
As described above, although the effects of this embodiment are described while taking the method of controlling the five species of peak-to-peak voltages as an example, the effects are similarly achieved by the use of other charge-bias power-supply circuits capable of outputting two or more species of AC peak-to-peak voltages. Accordingly, it should be understood that such cases are also embraced in the scope of the present invention.
Incidentally, the determination of the charging peak-to-peak voltage in the charging-current detection mode may be performed at warm-up time in addition to the time of mounting the process cartridge.
As described above, according to this embodiment, even in the system for applying a superposed bias of AC and DC by the single voltage-increase means, the AC current-detection means detects a current value passing through the photosensitive member (drum) under application of a plurality of AC voltages at the time of mounting the process cartridge (at the time of closing the door of the main body of image forming apparatus), and a suitable voltage level is applied as a bias voltage controlled by using the information on the detected current value.
As a result, it becomes possible to perform charge control by which the impedance change due to the operation environments and the film thickness of the photosensitive drum, and the tolerance of the charging-bias power supply are corrected. As a result, it becomes possible to realize the cost reduction and space saving of the power-supply circuit in combination with the appropriate charge (discharge) control.
This embodiment is characterized in that a timing of detecting a charging current is determined on the basis of the drum-usage amount (calculated from at least one of the number of printing sheets, the amount of time of drum rotation and the amount of time of applying a charging bias).
The procedure of this embodiment will be explained with reference to the flowchart of
As shown in the flowchart of
Further, as shown in the graph of
This embodiment is characterized in that a process cartridge C equipped with a memory 10 as memory means is detachably mountable to the main body 20 of the image forming apparatus; any individual difference in the process cartridge used compared to other cartridges is accommodated by preliminarily storing information on the amount of usage of the photosensitive drum in the memory 10 and preliminarily storing, in a memory medium, information on a threshold value of the drum-usage amount as a timing for selecting a charging AC peak-to-peak voltage pp suited to an individual characteristic of the process cartridge used and information on a threshold-voltage value for selecting and controlling the charging AC peak-to-peak voltage on the basis of the drum-usage amount (this value is identical to the threshold voltage in Embodiment 1 and is referred in this embodiment as “charging Vpp selection/control threshold value”); and control of the charging bias is performed in such a manner that the charging AC current passing through the photosensitive drum 1 is detected by oscillating the AC peak-to-peak voltage and a detected bias voltage corresponding to a detected current value, which is minimum and is not less than a threshold current value, is employed as a charging-bias voltage.
Other features including the configurations and operations of the image forming apparatus, the printer operation sequences, and the charging bias-generating method are similar to those in Embodiment 1, and a description thereof is omitted.
The charge control using the memory information of the process cartridge characterizing this embodiment will be explained in detail.
It has already been confirmed that the charging Vpp selection/control threshold value (threshold voltage value) for use in the charge control in the present invention varies depending on characteristics and operation states of the respective means used in the process cartridge, particularly being affected by a change in a characteristic depending on the operation state of the charging roller 2.
More specifically, with the use of the charging roller, when minute toner particles attach to the charging-roller surface, the roller surface is liable to have a surface unevenness, and is thus being placed in a state rich in minute discharge-electrode portions. As a result, it has already been confirmed that the minimum AC peak-to-peak voltage (charging Vpp selection/control threshold value) causing no charge irregularity becomes smaller with the use of the charging roller, since the charging roller is liable to cause uniform discharge.
Accordingly, in this embodiment, the memory 10 is provided with storage areas for storing the following information as shown in
(1) Information on a coefficient of an arithmetic expression of data for the drum-usage amount determined on the basis of the characteristics of the photosensitive drum 1 and the charging roller 2 is stored in the memory 10.
(2) The drum-usage amount (information) is calculated based on a charging-bias application time measured by the image forming apparatus main body, a drive (operation) time of the photosensitive drum 1 and coefficient information, and then is written in the memory on the main-body side.
(3) Information on a timing (threshold value) of the drum-usage amount principally determined on the basis of an impedance characteristic of the charging roller and information on the charging Vpp selection/control threshold value (threshold voltage value) are stored in the memory.
The engine controller 37 performs a read-write operation of the information with the memory 10 as the memory means of the process cartridge C side. On the basis of the information (2) an (3), the engine controller 37 effects such a control that the AC peak-to-peak voltages are oscillated to detect charging AC currents (as voltage values) passing through the latent image-bearing member and are compared with the charging Vpp selection/control threshold value to determine an AC peak-to-peak voltage, which is not less than the charging Vpp selection/control threshold value and provides a minimum detected current value, as a charging bias AC voltage at the time of image formation.
In the memory 10, various information are stored. In this embodiment, information at least including an arithmetic expression coefficient φ of the drum-usage amount, a timing (threshold value) Tc of the drum-usage amount, and corresponding charging Vpp selection/control threshold values (threshold voltage values) V0 and V1 are stored in the memory 10. These threshold values and the coefficient vary depending on, e.g., the sensitivity and material of the photosensitive drum, the film thickness during production of the photosensitive drum, and characteristics of the charging roller 2 and values thereof corresponding to the respective characteristics are written in the memory at the time of production of the process cartridge as characteristic information as to the photosensitive drum 1. Further, these memory information are always placed in such a state that they are capable of being transmitted to and received from the main body controller 38. On the basis of these information, an arithmetic operation is performed and data verification is performed by the controller 38.
A calculation method of calculating the drum-usage-amount data in this embodiment will be explained.
An arithmetical operation of a drum-usage amount D is performed in the controller (arithmetical operation means) 38 in accordance with a conversion formula D=A+B×φ, wherein A represents an integrated value of the charging-bias application-time data, B represents an integrated value of the photosensitive-drum rotation-time data, and φ represents a weighting coefficient stored in the memory 10 of the process cartridge. Incidentally, the arithmetical operation of the drum-usage-amount data can be performed at any time when the drive of the photosensitive drum 1 is stopped.
Next, a procedure for determining the charging bias in this embodiment will be explained with reference to flowcharts of
An operation of the image forming apparatus starts (START).
<Step>
S301: A power supply of a main body of the image forming apparatus is turned on. A pre-rotation operation is initiated.
S302: The controller 38 reads out drum-usage-amount data D, an arithmetic expression coefficient φ of the drum-usage-amount data (for performing the arithmetic operation of the drum-usage amount), the charging Vpp selection/control threshold value information V0 and V1, and the drum-usage-amount timing (threshold value) information Tc-1, from the memory 10 of the process cartridge C.
S303: The drum-usage-amount data D and Tc-1 are compared.
S304: When D<Tc-1, V0 is used as a charging Vpp selection/control threshold value (threshold-voltage value).
S305: When D≧Tc-1, V1 is used as the charging Vpp selection/control threshold value.
S306: A charging current I-n is detected by applying a charging peak-to-peak voltage Vpp-n. The application of voltages is performed in the order of Vpp-1, Vpp-2, . . . , Vpp-5 (Vpp-1>Vpp-2>Vpp-3>Vpp-4>Vpp-5).
S307: A detection voltage Vn, which is voltage-converted from the charging current, is compared with the charging Vpp selection/control threshold value (threshold voltage value).
S308: The charging peak-to-peak voltage (minimum and not less than the charging Vpp selection/control threshold value) first satisfying Vn≧the charging Vpp selection/control threshold value is selected as a charging bias. If Vn<the charging Vpp selection/control threshold value, the operation is returned to Step S306.
S309: The drum-usage-amount data D stored in the memory 10 of the process cartridge C is updated.
S310: The image forming apparatus is placed in a stand-by state.
<Step>
S401: The image forming apparatus is placed in a stand-by state.
S402: A print-on signal is sent from the controller 38.
S403: The controller 38 reads out drum-usage-amount data D, an arithmetic expression coefficient φ of the drum-usage-amount data (for performing arithmetic operation of the drum-usage amount), charging Vpp selection/control threshold value information V0 and V1, and a drum-usage-amount timing (threshold value) information Tc-1, from the memory 10 of the process cartridge C.
S404: The drum-usage-amount data D and Tc-1 are compared.
S405: When D<Tc-1, V0 is used as a charging Vpp selection/control threshold value (threshold voltage value).
S406: When D≧Tc-1, V1 is used as the charging Vpp selection/control threshold value.
S407: During pre-rotation, a peak-to-peak voltage Vpp(n+1) that is smaller by one level than the charging peak-to-peak voltage Vpp (minimum and not less than the charging Vpp selection/control threshold value) selected as the charging bias at the time of image formation is applied to detect a charging current I-(n+1).
S408: An output voltage Vn+1, which is voltage-converted from the detected charging current I-(n+1), and the charging Vpp selection/control threshold value (threshold voltage value) are compared.
S409: When Vn+1<the charging Vpp selection/control threshold value, Vpp-n is applied as the charging bias at the time of image formation.
S410: When Vn+1≧ the charging Vpp selection/control threshold value, Vpp-(n+1) is applied as the charging bias at the time of image formation.
S411, S412: Judgment whether the printing operation is continued or not is made. If there is a subsequent print signal, the apparatus enters a sheet-interval state and returns to either step S409 or Step S410.
S413: Post-rotation is initiated. Vpp-min is applied as the charging bias.
S414: The drum-usage-amount data D stored in the memory 10 of the process cartridge is updated.
S401: The image forming apparatus returns to step S401 and is placed in a stand-by state.
The charge control in this embodiment is performed in accordance with the above-described flowcharts.
The effects of this embodiment are described below.
(1) Effect on Operation Environment and Output Tolerance of Peak-to-Peak Voltage of Apparatus Main Body
Similar to Embodiment 1, even if the operation environment is changed or the output value of the peak-to-peak voltage is changed between the upper and lower limits of tolerance of the power-supply circuit, according to this embodiment, the charging-current detection mode is employed at the time of mounting the process cartridge. As a result, the charging AC voltage Vpp can be determined depending on the photosensitive drum, so that an excessive AC current does not flow through the photosensitive drum, thus allowing appropriate charging-bias selection without causing charge failure.
Further, similar to Embodiment 1, also in this embodiment, a minimum value Vpp-min within an output range of the available peak-to-peak voltages that can be outputted from the AC oscillation output 31 is set to satisfy the relationship: Vpp-min≧2×|Vdc′| with respect to a predetermined DC voltage Vdc′causing no charge failure, so that the minimum peak-to-peak voltage Vpp-min is set to be not less than 2×|Vdc′| even in the HT/HH environment leading to a smaller AC peak-to-peak voltage. As a result, it is possible to output the AC peak-to-peak voltage capable of uniformly charging the photosensitive drum irrespective of the operation environment.
((2) Effect on Fluctuation in the Number of Printing Sheets
As shown in
Referring to
Thereafter, when the drum-usage amount reaches Tc-1, the charging Vpp selection/control threshold value is changed from V0 to V1.
At this time, during pre-rotation for printing, V3 and the charging Vpp selection/control threshold value V1 are compared. As a result, V3>V1 is satisfied, and thus Vpp-3 is selected as the charging peak-to-peak voltage Vpp at the time of image formation.
Then, during pre-rotation, V4 (a detection voltage under application of Vpp-4) and the charging Vpp selection/control threshold value V1 are compared. When V4≧V1, Vpp-4 is selected as the charging peak-to-peak voltage Vpp at the time of image formation.
Accordingly, in the case where the operation environment fluctuates, an appropriate charge control can be effected against irregularities in power-supply tolerance and impedance of the process cartridge for continuous image formation, with respect to an output value of the charging AC peak-to-peak voltage of the main body of image forming apparatus.
In this embodiment, individual cartridge differences (particularly regarding an impedance characteristic of the charging roller) are accommodated by preliminarily storing information on a timing (a threshold value of the drum-usage amount) for selecting a charging AC peak-to-peak voltage suitable for an individual characteristic of the process cartridge used and on a charging Vpp selection/control threshold value (threshold voltage value) in a memory medium, and charging-bias control is performed by detecting a charging AC current passing through the photosensitive drum 1 by oscillation of an AC peak-to-peak voltage and using a charging AC peak-to-peak voltage providing a detection voltage which is a minimum and not less than a threshold value as a charging bias AC voltage at the time of image formation. As a result, it is possible to perform a suitable charging-bias control based on information, depending on an individual characteristic of the process cartridge used, stored in the memory 10.
In this embodiment, the values V0 and V1 as the information on the charging Vpp selection/control threshold value (threshold voltage information) and the value Tc-1 as the timing (threshold value) information on the drum-usage amount are stored in the memory of the process cartridge. However, these values may be changed to appropriate values depending on the cartridge characteristics.
As described above, although the effects of this embodiment are described while taking the method of controlling the five species of peak-to-peak voltages as an example, the effects are similarly achieved by the use of other charge-bias power-supply circuits capable of outputting two or more species of AC peak-to-peak voltages. Accordingly, it should be understood that such cases are also embraced in the scope of the present invention.
Incidentally, the determination of the charging peak-to-peak voltage in the charging-current detection mode may be performed at warm-up time in addition to the time of mounting the process cartridge.
As described above, according to this embodiment, even in the system for applying a superposed bias of AC and DC by the single voltage-increase means, the AC current-detection means detects the current value passing through the photosensitive member (drum) under the application of a plurality of AC voltages at the time of mounting the process cartridge (at the time of closing the door of the main body of image forming apparatus), and a suitable voltage level is applied as a bias voltage controlled by using the information on the detected current value.
As a result, it becomes possible to perform charge control by which the impedance change due to the operation environments and the film thickness of the photosensitive drum, and the tolerance of the charging-bias power supply are corrected. As a result, it becomes possible to realize a cost reduction and space saving of the power-supply circuit in combination with the appropriate charge (discharge) control.
<Miscellaneousness>
1) The shape of the contact charging member 2 is not limited to the roller shape but may be, e.g., an endless belt shape. Further, the contact-charging member may be used in the form of a fur brush, felt, cloth, etc., in addition to the charging roller. It is also possible to provide an appropriate elasticity (flexibility) and electroconductivity to the charging member 11 by lamination. Further, the charging member 11 can be modified into a charging blade, a magnetic brush-type charging member, etc.
2) The exposure means for forming the electrostatic latent image is not restricted to the laser-beam scanning-exposure means 21 for forming a latent image in a digital manner but may be other means, such as an ordinary analog image-exposure means and light-emitting devices including an LED. It is possible to apply any means capable of forming an electrostatic latent image corresponding to image data, such as a combination of the light-emitting device, such a fluorescent lamp with a liquid crystal shutter.
3) The latent image bearing member 1 may, e.g., be an electrostatic recording dielectric body. In this case, the surface of the dielectric body is primary-charged uniformly to a predetermined polarity and a predetermined potential and then is charge-removed selectively by charge-removing means, such as a charge-removing needle head or an electron gun, thereby to form an objective electrostatic latent image by writing.
4) The developing apparatus 5 used in the above-mentioned embodiments is of a reversal development-type but is not limited thereto. A normal development-type developing apparatus is also applicable.
Generally, the developing method of the electrostatic latent image may be roughly classified into four types including: a monocomponent non-contact developing method in which a toner coated on a developer-carrying member, such as a sleeve with a blade, etc., for a non-magnetic toner or coated on a developer-carrying member by the action of a magnetic force for a magnetic toner, is carried and applied onto the image bearing member in a non-contact state to develop an electrostatic latent image; a mono-component contact-developing method in which the toner coated on the developer-carrying member in the above-mentioned manner is applied onto the image bearing member in a contact state to develop the electrostatic latent image; a two-component contact-developing method in which a two-component developer, prepared by mixing toner particles with a magnetic carrier, is carried and applied onto the image bearing member in contact state to develop the electrostatic latent image; and a two-component non-contact developing method wherein the two-component developer is applied onto the image-bearing member in a non-contact state to develop the electrostatic latent image. To the present invention, there four-types of the developing methods are applicable.
5) The transfer means 22 is not restricted to the transfer roller but may be modified into transfer means using a belt, corona discharge, etc. Further, it is also possible to employ an intermediate transfer member (a member to be temporarily transferred) such as a transfer drum or a transfer belt, for use in an image forming apparatus for forming multi-color or full-color images by multiple-transfer operation, in addition to a monochromatic image.
6) As a waveform of an AC voltage component of the bias applied to the charging member 2 or the developer-carrying member 7 (i.e., AC component which is a voltage having periodically varying voltage value), it is possible to adopt a sinusoidal wave, a rectangular wave and a triangular wave. Further, the AC voltage may comprise a rectangular wave formed by turning a DC power supply on and off periodically.
As described hereinabove, according to the present invention, with respect to an image forming apparatus including a movable latent image-bearing member and charging means contacting the latent image-bearing member, it becomes possible to realize not only good charge control but also space saving and cost reduction of the power-supply circuit.
Furthermore, the present invention is not limited to the above-described embodiments, and variations and modifications may be made within the scope of the present invention.
| Number | Date | Country | Kind |
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| 2002/106338 | Apr 2002 | JP | national |
| 2003/082563 | Mar 2003 | JP | national |
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