This patent application is based on and claims priority pursuant to 35 U.S.C. §119 to Japanese Patent Application No. 2011-158222, filed on Jul. 19, 2011 in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
1. Technical Field
This disclosure relates to an image forming apparatus, and more specifically to an image forming apparatus, such as an inkjet recording apparatus, copier, printer, facsimile machine, plotter, or printing device, having a clutch assembly to perform drive switching to switch back a sheet at a position downstream from an image forming device.
2. Description of the Related Art
For image forming apparatuses capable of performing duplex printing (printing images on both front and back faces of a sheet of recording media), the drive switching for switching back the sheet is performed by (1) an additional actuator, such as a clutch, or (2) a pivoting gear. In an example of the drive switching performed by (1) a clutch or additional actuator, a duplex-printing transport switching section (switchback mechanism) to transport a sheet to a duplex-printing transport path after image formation is disposed downstream from an image forming section (including a fixing device). After image formation on a first face of a sheet, the sheet is switched back by a sheet output section and transported into the duplex printing transport path (see, for example, JP-2008-285279 and JP-2007-076881).
In JP-2008-285279 and JP-2007-076881, a clutch having a solenoid serving as additional actuator (a combination of a pivoting gear and a link mechanism or a combination of a pivoting gear and a switching guide) and its driving connection method are proposed to obviate driving sources rotatable in forward and reverse directions and perform the switchback operation by a single driving source.
In an example of the drive switching performed by (2) a pivoting gear, in an image forming apparatus that conveys a sheet by a conveyance belt and forms an image on the sheet on the conveyance belt, a duplex transport path switching section to transport a sheet to a duplex transport path (duplex transport route) after image formation is disposed upstream from an image forming section. After the end of printing (image formation) on a first face of the sheet, the sheet is switched hack by the driving of the conveyance belt in reverse direction and is transported into the duplex transport path.
For such a configuration, the sheet is always reversed in the duplex transport path, and the surface of the conveyance belt is rotated in both forward and reverse directions to convey the sheet. Hence, as an art to drive with a single driving source, for example, JP-2005-148365-A proposes to connect driving of the duplex transport path via a pivoting gear without a clutch.
However, for conventional arts, including the arts described in JP-2008-285279 and JP-2007-076881, in which the drive switching for switching back the sheet is performed by an additional actuator, such as a clutch, the size and cost of the image forming apparatus may increase.
For a driving connection method using a pivoting gear (including the art described in JP-2005-148365-A), a duplex transport path switching section to transport a sheet to a duplex transport path after image formation is disposed downstream from an image forming section. A duplex transport path is formed to switch back the sheet at a sheet output section after an image is formed on a first face of the sheet and guide the sheet having the image on the first face to a non-opposing face of a conveyance belt not opposing an image forming device or a non-opposing side of a conveyance roller not opposing the image forming device. In such a case, if a pivoting gear is used, the pivoting gear is disposed in a driving system connected to the conveyance roller, thus hampering high-speed control of the conveyance belt or high-precision and high-speed control of the transport amount of the sheet conveyed by the conveyance belt (e.g., a transport amount control to determine the position of the sheet in unit of micrometer in several tens of milliseconds).
In addition, typically, a direct current (DC) motor is used as the driving source. If the pivoting gear is intermediately disposed in the driving system from the DC motor to the conveyance roller to drive the conveyance belt via a driving force transmission device, e.g., a timing belt, the intermediation of the pivoting gear reduces the driving stiffness of the driving system. Alternatively, when a high frequency is input to drive the DC motor, the DC motor may oscillate or increase the time constant. Consequently, since only a low frequency can be input to the DC motor, the activation of the DC motor may slow, thus hampering high-speed control of the conveyance belt or high-precision and high-speed control of the sheet transport amount.
In an aspect of this disclosure, there is provided an image forming apparatus including a conveyance device, an image forming device, a switchback device, a refeeding device, a reverse path, a single driving source, a driving assembly, a clutch assembly, and an activation device. The conveyance device conveys a sheet of recording media. The image forming device is disposed opposing the conveyance device to form an image on the sheet conveyed by the conveyance device. The switchback device is rotatable in forward and reverse directions and disposed downstream from the conveyance device to switch back the sheet after the image forming device forms an image on a first face of the sheet on an opposing surface of the conveyance device opposing the image forming device. The refeeding device refeeds, toward the image forming device again, the sheet switched back by reverse rotation of the switchback device. The reverse path guides the sheet refed by the refeeding device to a non-opposing surface of the conveyance device opposite to the opposing surface, reverses the sheet, and guides the sheet to the opposing surface of the conveyance device again. The single driving source drives the conveyance device and the switchback device. The driving assembly transmits driving force of the driving source to the conveyance device. The clutch assembly is disposed at a position other than the driving assembly to switch rotation of the switchback device between forward rotation and reverse rotation. The activation device activates the clutch assembly to switch rotation of the switchback device between forward rotation and reverse rotation.
In another aspect of this disclosure, there is provided an image forming apparatus including conveying means, image forming means, switchback means, refeeding means, a reverse path, a single driving source, a driving assembly, a clutch assembly, and activating means. The conveying means conveys a sheet of recording media. The image forming means forms an image on the sheet conveyed by the conveying means. The switchback means switches back the sheet at a position downstream from the conveying means after the image forming means forms an image on a first face of the sheet on an opposing surface of the conveying means opposing the image forming means. The switchback means is rotatable in forward and reverse directions. The refeeding means refeeds, toward the image forming means again, the sheet switched back by reverse rotation of the switchback means. The reverse path guides the sheet refed by the refeeding means to a non-opposing surface of the conveying means opposite to the opposing surface, reverses the sheet, and guides the sheet to the opposing surface of the conveying means again. The single driving source drives the conveying means and the switchback means. The driving assembly transmits driving force of the driving source to the conveying means. The clutch assembly is disposed at a position other than the driving assembly to switch rotation of the switchback means between forward rotation and reverse rotation. The activating means activates the clutch assembly to switch rotation of the switchback means between forward rotation and reverse rotation.
The aforementioned and other aspects, features, and advantages of the present disclosure would be better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The accompanying drawings are intended to depict exemplary embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve similar results.
Although the exemplary embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the invention and all of the components or elements described in the exemplary embodiments of this disclosure are not necessarily indispensable to the present invention.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, exemplary embodiments of the present disclosure are described below. In the following exemplary embodiments, the same reference characters are allocated to elements (members or components) having the same function and shape and redundant descriptions thereof are omitted below. For sake of simplicity and clearness, elements considered to require no specific descriptions may be omitted from drawings.
A first exemplary embodiment of this disclosure is described with reference to
First, with reference to
An inkjet recording apparatus 100 illustrated in
A sheet feed path of the sheet P includes a sheet feed transport passage 95, a common transport passage 96, a refeeding passage 97, and a bypass passage 98. The sheet feed transport passage 95 serves as a path to transport the sheet P fed from the sheet feed section 92 to the conveyance section 91. The common transport passage 96 is connected to and communicates with (hereinafter, simply referred to as “connected to”) the sheet feed transport passage 95, and serves as a path to transport, to an area downstream from the image forming section 90, a single-side printed sheet P having an image formed on its front face (first face) or a duplex printed sheet P having images formed on both faces (i.e., in which an image has been formed on a back face (second face) of the single-sided printed sheet P switched back and refed). The refeeding passage 97 is connected to the common conveyance passage 96, and serves as a refeeding path to guide the single-side printed sheet P switched back and refed by output rollers 20 and 21 serving as the refeeding device, to a surface (hereinafter, non-opposing surface 11b) of the conveyance belt 11 at a side opposite a side opposing (facing) the recording head 31 of the image forming section 90. The bypass passage 98 serves as a reverse path to guide the single-side printed sheet P again to a surface (hereinafter “opposing surface 11a”) of the conveyance belt 11 at the side opposing the recording head 31, after the single-side printed sheet P passes the non-opposing surface 11b of the conveyance belt 11 and is reversed while bypassing an outer circumferential part of the conveyance belt 11 wound around a conveyance roller 10. As illustrated in
The sheet feed transport passage 95 is defined by, e.g., an inner duplex guide 18 serving as an inner guide member of the bypass passage 98, an outer duplex guide 19 serving as an outer guide member, and a portion of a front-end pressing plate 40 also serving as a guide member so as to have a certain amount of clearance. The common transport passage 96 is defined by, e.g., a portion of the front-end pressing plate 40, a lower output guide 24 serving as a guide member, and a middle output guide 23 serving as a guide member so as to have a certain amount of clearance. The refeeding passage 97 is defined by, e.g., the middle output guide 23, an upper duplex guide 2a integrally formed with a front cover 1 serving as an opening-and-closing member, and a lower duplex guide 2b integrally formed with the front cover 1 so as to have a certain amount of clearance. As illustrated in
The image forming section 90 includes a carriage 30 serving as a moving member movable for scanning. The carriage 30 is supported by a main guide rod 32 and a sub guide rod 33 serving as guide members so as to be reciprocally slidable along a main scanning direction (a direction perpendicular to a sheet face on which
The carriage 30 mounts the recording head 31 serving as a liquid ejection head to eject ink droplets of different colors, e.g., yellow (Y), cyan (C), magenta (M), and black (K). The recording head 31 is disposed opposing the conveyance belt 11 and serves as an image forming device or recording device to form an image on a sheet P conveyed by the opposing face 11a of the conveyance belt 11. The recording head 31 has multiple nozzles arranged in rows in a sub-scanning direction (sheet transport direction) Xa perpendicular to the main scanning direction and are mounted on the carriage 30 so as to substantially horizontally eject ink droplets. The recording head 31 has, for example, four nozzle rows to separately eject ink droplets of black (K), cyan (C), magenta (M), and yellow (Y).
The carriage 30 mounts head tanks to supply the respective color inks to the corresponding nozzle rows of the recording head 31. A supply pump unit supplies (replenishes) the respective colors of recording liquids from recording-liquid cartridges to the head tanks via supply tubes dedicated for the respective colors of recording liquids. The recording-liquid cartridges are removably mountable to a cartridge mount portion.
The sheet feed section 92 includes, e.g., the sheet feed tray 5 having a bottom plate 29 movable up and down with multiple sheets P stacked thereon and a sheet feed roller 28 having, e.g., a substantially half-moon shape to feed the sheets P stacked on the base plate 29, and a separation pad having a high friction coefficient against the sheet P to separate and feed the sheets P sheet by sheet in conjunction with the sheet feed roller 28. The above-described separation pad is urged toward the sheet feed roller 28.
A sheet P fed from the sheet feed section 92 in simplex printing or a single-side printed sheet P having been reversed in duplex printing is sent via the conveyance section 91 to a position at which the image forming section 90 opposes the recording head 31. The conveyance section 91 serving as conveyance device includes, e.g., the conveyance belt 11, the conveyance roller 10, a tension roller 12, a front end pressing roller 41, and a charging roller 17.
The conveyance belt 11 adheres the sheet P thereon by electrostatic force and conveys the sheet P to the position opposing the recording head 31. Thus, the conveyance belt 11 serves as a conveyance unit to intermittently convey the sheet P in the sheet transport direction Xa. The conveyance belt 11 is an endless belt looped around the conveyance roller 10 serving as a rotary driving member and the tension roller 12 serving as a rotary driven member so as to circulate in a belt traveling direction Xa, which is the same as the sheet transport direction (sub-scanning direction) Xa. As indicated by broken lines in
A driving assembly formed with a conveyance motor (sub scanning motor) 9 serving as a single driving source rotates the conveyance roller 10 in the forward and reverse directions via a timing belt 52 serving as a driving force transmission device illustrated in
The conveyance belt 11 has a single or multi layer structure. At least at a side (outer surface) contacting the sheet P and the charging roller 17, the conveyance belt 11 has an insulation layer of, for example, a resin, such as polyethylene terephthalate (PET), polyether imide (PEI), polyvinylidene fluoride (PVDF), polycarbonate (PC), ethylene tetrafluoroethylene (ETFE), or polytetrafluoroethylene (PTFE), or an elastomer not including conductivity control material to retain electric charges. In a case where a multi layer structure is employed, the conveyance belt 11 may have a conductive layer of the above-mentioned resin or elastomer containing carbon at a side not contacting the charging roller 17.
The front end pressing roller 41 serves as a pressing member to press the conveyance belt 11 from an outer surface side (conveyance face side). The front end pressing roller 41 is disposed adjacent to and upstream from the recording head 31 in the belt traveling direction Xa of the conveyance belt 11 so as to press against the conveyance roller 10 via the conveyance belt 11, thus causing the sheet P to closely contact the conveyance belt 11. The conveyance guide plate is disposed at a position between the conveyance roller 10 and the tension roller 12 and opposing the recording head 31 inside the loop of the conveyance belt 11, and serves as a belt guide member to guide the conveyance belt 11 from the inside of the loop of the conveyance belt 11.
The charging roller 17 is disposed upstream from the conveyance roller 10 in the belt traveling direction Xa, and serves as a charger to charge the surface of the conveyance belt 11. The charging roller 17 is disposed so as to contact the outer surface (insulation layer) of the conveyance belt 11 and rotate with the circulation of the conveyance belt 11.
A voltage application unit alternately applies plus outputs and minus outputs, i.e., positive and negative voltages to the charging roller 17 so that the conveyance belt 11 is charged with an alternating voltage pattern, that is, an alternating band pattern of positively-charged areas and negatively-charged areas in the sub-scanning direction Xa, i.e., the belt circulation direction. When the sheet P is fed onto the conveyance belt 11 alternately charged with positive and negative voltages, the sheet P is attached to the conveyance belt 11 by electrostatic force and conveyed in the sub scanning direction Xa by the circulation of the conveyance belt 11.
By driving the recording head 31 in response to image signals under control of a controller while moving the carriage 30, ink droplets are ejected onto the sheet P, which is stopped below the recording head 31, to form one line of a desired image. Then, the sheet P is conveyed at a certain distance by the conveyance belt 11 to prepare for the next recording of another line of the image. When the controller receives a recording end signal or a signal indicating that the rear end of the sheet P has exited from a printing area 10 serving as the recording area of the recording head 31, the recording head 31 finishes the recording operation.
As the sheet output section to output the sheet P on which an image has been formed by the recording head 31, the image forming apparatus further includes a second conveyance roller 14 and a separation-claw spur unit 15. The separation-claw spur unit 15 is disposed downstream from the recording head 31 in the belt traveling direction Xa so as to press against the tension roller 12 via the conveyance belt 11, and also has a function of a separation member to separate the sheet P from the conveyance belt 11. A unit housing of the separation-claw spur unit 15 supports a spur 16a (indicated by a circular broken line) rotatable with the tension roller 12 and a spur 16b rotatable with the second conveyance roller 14.
Two pairs of sheet output rollers rotatable in forward and reverse directions having both functions of a sheet output device and a refeeding device are disposed at the downstream side of the common transport passage 96 in an area in which the second conveyance roller 14 is disposed. The two pairs of sheet output rollers has are formed with a first output roller pair and a second output roller pair. The first output roller pair (hereinafter, representatively referred to as “first output roller 20”) includes a spur 16c and a first output roller 20. The spur 16c is indicated by a circular broken line and has a roller shape and a star-shaped cross section. The first output roller 20 is disposed opposing the spur 16c to contact the spur 16c. The second output roller pair (hereinafter, representatively referred to as “second output roller 21”) includes a spur 16d and a second output roller 21. The second output roller 21 is disposed opposing the spur 16d to contact the spur 16d. The first output roller 20 and the second output roller 21 are rotatably supported by an upper sheet output guide 22 via a shaft. The spurs 16c and 16d are rotatably supported by the lower sheet output guide 24 via a shaft. Downstream from the first output roller 20 and the second output roller 21 in the sheet transport direction, a sheet output tray 6 is disposed to stack the sheet P output by the first output roller 20 and the second output roller 21.
The spurs 16a and 16b contact a face of the sheet P opposing the recording head 31 at positions downstream from the recording head 31. In a case where the sheet P is, for example, a plain sheet of paper, an overhead projector (OHP) sheet, a card, a postcard, an envelope, or any other thick sheet of paper, the spurs 16a and 16b simply assist to feed the sheet P and do not necessarily define a clearance between the face of the sheet P and the recording head 31 by sandwiching the sheet P between the second conveyance roller 14 and the spur 16a and between the tension roller 12 and the spur 16b, i.e., contacting the spurs 16a and 16b with the sheet P.
Next, a configuration of duplex printing is described below.
The first output roller 20 and the second output roller 21 and the spurs 16c and 16d are driven by the conveyance motor 9 serving as a single driving source illustrated in
A branching claw 25 serving as a branching member and a transport path switching device pivotable around a support shaft to switch the sheet P back is disposed at a branching section at which the common conveyance passage 96 of the output-and-reversal section 93 branches from the refeeding passage 97. A registration roller 26 serving as a registration member and a rotary body to contact the non-opposing surface 11b of the conveyance belt 11 is disposed opposing the tension roller 12 at an upper portion of the lower duplex guide 2b. A duplex conveyance roller 27 serving as a pressing member is rotatably supported at a lower portion of the lower duplex guide 2b so as to press the conveyance belt 11 against the conveyance roller 10. A separation claw 43 serving as a separating member is disposed at a position of the inner duplex guide 18 adjacent to an entry of the bypass passage 98 so as to press the conveyance belt 11 against the conveyance roller 10. As described above, the refeeding device includes the first and second output rollers 20, 21, the registration roller 26, the duplex conveyance roller 27, the refeeding passage 97, the non-opposing surface 11b of the conveyance belt 11, and the branching claw 25.
Next, operation of the inkjet printer 100 according to the first exemplary embodiment is described below with reference to
First, simplex printing (printing on, e.g., a first face of a sheet P) is described below.
When a power switch is turned on and an operator finishes inputs, such as the number of prints and scaling, with keys/buttons of an operation unit, the sheet feed section 92 illustrated in
At this time, the conveyance roller 10 is rotated by the conveyance motor 9 illustrated in
The carriage 30 is driven to move in the main scanning direction (between the front side and the back side in a direction perpendicular to a sheet face on which
Then, the sheet P is conveyed by the conveyance belt 11 with the forward rotation of the conveyance roller 10. The sheet P having the image formed on the first face (also referred to as “single-side printed sheet P” or simply “sheet P”) is separated from the conveyance belt 11 by the separation-claw spur unit 15, and sent by the second conveyance roller 14 to the output-and-reversal section 93 downstream in the sheet conveyance direction Xa.
With forward rotation of the first and second output rollers 20 and 21, the single-side printed sheet P is further transported from the output-and-reversal section 93 to the downstream side in a sheet output direction Xb while being guided by the upper and lower output guides 22 and 24. When the controller receives a recording end signal or a signal indicating that the rear end of the single-side printed sheet P has exited from the printing area serving as the recording area, the recording operation ends and the sheet P is output and stacked on the sheet output tray 6.
Next, duplex printing operation is described below with reference to
In
After simplex printing is performed in the above-described manner, when a front end Pa of the single-side printed sheet P is guided to sandwiching portions (hereinafter, nipping portions) of the first and second output rollers 20 and 21 and a rear end Pb of the single-side printed sheet P passes the branching section (the area at which the branching claw 25 is disposed) of the output-and-reversal section 93 (see
At this time, the branching claw 25 placed at the position illustrated in
Next, when a switchback sensor detects a front end Pb of the single-side printed sheet P (which is the rear end Pb of the single-side printed sheet P before switchback but rephrased as “front end Pb” of the sheet P after switchback), the front end Pb of the single-side printed sheet P is transported to the duplex transport passage (the refeeding passage 97) by the first and second output rollers 20 and 21 and the spurs 16c and 16d while being guided to the duplex transport passage (the refeeding passage 97) by the branching claw 25 (see
After the switchback, the sheet P is conveyed via the refeeding passage 97 with the sheet P attached on the non-opposing surface 11b of the conveyance belt 11 not opposing the recording head 31 as illustrated in
Here, descriptions of subsequent operations are omitted for simplicity, because one of ordinal skill in the art would be able to understand and execute the subsequent operations based on the above description of simplex printing.
According to this first exemplary embodiment, in the inkjet printer 100 serving as an image forming apparatus capable of performing duplex printing (double-face printing), the refeeding device (the first and second output rollers 20 and 21, the registration roller 26, the duplex conveyance roller 27, the refeeding passage 97, the branching claw 25, and so forth) is arranged to refeed and guide the single-side printed sheet P to the non-opposing surface 11b of the conveyance belt 11 not opposing the recording head 31. Such a configuration can minimize the size and cost of the image forming apparatus.
As described above, the inkjet printer 100 according to the first exemplary embodiment has the front cover 1 and so on, thus allowing an operator to perform front operation (removing of jammed sheets and replacement of components from the front face of the apparatus) while minimizing the size of the apparatus body (machine body).
To minimize the machine size and the number of components while allowing front operation, the inkjet printer 100 according to the first exemplary embodiment has the sheet transport path to form an image on a sheet by substantially horizontally ejecting ink droplets while moving the carriage 30 mounting the recording head 31 in the main scanning direction. Such a configuration allows an operator to access to the sheet feed tray 5 from the front face of the apparatus corresponding to the left side of
In addition, likewise, to allow an operator to deal with a sheet jam from the front side of the apparatus body while minimizing the machine size and the number of components, the duplex transport passage to reverse a single-side printed sheet to form an image on its second (back) face has a configuration in which the sheet P separated from the conveyance belt 11 is once switched back at the sheet output section or the output-and-reversal section and conveyed with the sheet P attached to the non-opposing surface 11b of the conveyance belt 11 not opposing the carriage 30 again.
Next, the driving assembly, the clutch assembly, and the driving-force transmission assembly from the driving assembly to the output-and-reversal section 93, a conveyance assembly in this first exemplary embodiment are described with reference to
As illustrated in
The conveyance motor 9 is a direct-current (DC) motor rotatable in forward and reverse directions. A rotary encoder with a large number of slits is fixed on an end portion of the shaft 10a of the conveyance roller 10. An encoder sensor formed with a transmissive photosensor to detect the rotational driving amount or the number of rotation per unit time of the conveyance motor 9 is fixed at a portion of the apparatus body near the rotary encoder. The encoder sensor and the rotary encoder form a pulse encoder. The pulse encoder detects whether the rotational driving amount of the conveyance motor 9 is accurately transmitted to the conveyance roller 10 near the image forming section 90 via the timing belt 52 controlled so as to have a proper tension. In this exemplary embodiment, the timing belt 52 is used as a driving force transmission device. Alternatively, the driving force transmission device may be gears, or the conveyance motor 9 may be directly connected to the shaft 10a of the conveyance roller 10 if mechanically acceptable.
In an upper area than the carriage 30, an encoder scale with slits and an encoder sensor formed with a transmissive photosensor to detect the slits of the encoder scale are provided to form an encoder to detect the position of the carriage 30 in the main scanning direction.
A conveyance-roller pulley 10B with teeth is fixed at one end portion of the shaft 10a of the conveyance roller 10 (e.g., the rear side of a sheet face on which
At an end portion of the shaft 14a of the second conveyance roller 14 is fixed a second conveyance-roller gear 14B having substantially the same diameter as the second conveyance-roller pulley 14A. (Since the second conveyance-roller pulley 14A is located at a rear side of the second conveyance-roller pulley 14A, the second conveyance-roller pulley 14A cannot be seen from the front face in
At a portion of the apparatus body near the second conveyance roller 14, a first intermediate gear 55 constantly engaging the second conveyance-roller gear 14B and a second intermediate gear 56 constantly engaging the first intermediate gear 55 are rotatably supported via gear shafts. The second intermediate gear 56 constantly engages a clutch control gear 65 forming part of a clutch control device 60. At a portion of the apparatus body at an obliquely upper right position relative to and adjacent to the second conveyance roller 14, an intermediate gear 68 constantly engaging both the second conveyance-roller gear 14B and a first clutch gear 74 of a clutch pivoting device 61 is rotatably supported via a gear shaft.
The clutch assembly according to the first exemplary embodiment (hereinafter, also simply referred to as “clutch assembly” in the following description of the first exemplary embodiment) has the clutch control device 60 and the clutch pivoting device 61, which is also referred to as a double clutch mechanism. The clutch assembly according to the first exemplary embodiment has a function and configuration to activate the clutch assembly in response to a certain amount of reverse rotation of the conveyance belt 11 or the conveyance roller 10 serving as conveyance device to change the rotation direction of the first and second output rollers 20 and 21. Here, a certain amount of reverse rotation of the conveyance belt 11 or the conveyance roller 10 serves as activation means to activate the clutch assembly in the first exemplary embodiment.
When the single-side printed sheet P or the single-side printed sheet P switched back is transported along the reverse path by the refeeding device as described above, operations available to enhance printing productivity are the forward rotation of the conveyance roller 10 driven by the forward-rotation driving of the conveyance motor 9 and the forward rotation of the conveyance belt 11 in the belt travelling direction (sheet transport direction) Xa. Hence, the clutch assembly according to the first exemplary embodiment effectively utilizes a certain amount of reverse rotation (e.g., several millimeters or less when the amount is converted to a sheet conveyance distance) at a time except for the forward rotation of the conveyance roller 10 and the conveyance belt 11, as activator or trigger means to switch or change the rotation direction of the first and second output rollers 20 and 21.
As illustrated in
During forward rotation of the conveyance roller 10 and the conveyance belt 11, in other words, when each of the conveyance roller 10 and the conveyance belt 11 circulates in the sub-scanning direction (belt travelling direction) Xa as illustrated in
During reverse rotation of the conveyance roller 10 and the conveyance belt 11, by contrast, a counterclockwise driving force (left-handed rotation torque) is transmitted via the driving force transmission device. When a load (torque) equal to or greater than a threshold is applied, the rotation of the first rotary body 63 stops. In other words, a torque is applied in a direction in connection with and in conjunction with the rotation of the conveyance roller 10 and the conveyance belt 11. When a load (torque) equal to or greater than a threshold is applied, the rotation of the first rotary body 63 stops. Such a configuration is typically achieved by a friction force created by, e.g., a spring. A range of the minor-arc cutout portion of the first rotary body 63 is set to adjust a certain amount of reverse rotation of the conveyance roller 10 and the conveyance belt 11 driven by the conveyance motor 9. The second rotary body 64 is also provided to adjust the certain amount of reverse rotation of the conveyance roller 10 and the conveyance belt 11.
As illustrated in
As illustrated in
At a position near the first output roller 20, a first output-roller intermediate gear 79 constantly engaging the first output roller gear 20A is rotatably supported by the apparatus body via a shaft. At a portion of the apparatus body at an obliquely lower left position relative to and adjacent to the first output-roller intermediate gear 79, the first output-roller driving transmission gear 80 constantly engaging the first output-roller intermediate gear 79 and selectively engaging the second clutch gear 75 is rotatably supported by the apparatus body via a shaft.
The clutch pivoting device 61 has a similar mechanism to the clutch control device 60. During forward rotation of the conveyance roller 10, a counterclockwise driving force (left-handed torque) acts on the clutch pivoting device 61 via the driving force transmission device including, e.g., the timing belt 54, the second conveyance-roller pulley 14A, the second conveyance-roller gear 14B, the first clutch gear 74, the first clutch pulley 72, the timing belt 76, the second clutch pulley 73, and the second clutch gear 75. Thus, the clutch pivoting device 61 pivots in connection with and in conjunction with the rotation of the conveyance roller 10 and the conveyance belt 11. When a load equal to or greater than a threshold is applied, the pivoting of the clutch pivoting device 61 stops.
As illustrated in
At this state, in the configuration of the driving force transmission device of the clutch control device 60 illustrated in
In a positional state of the clutch pivoting device 61 illustrated in
When the conveyance roller 10 rotates in reverse at a certain amount from the state of
Then, when the conveyance roller 10 rotates forward again, as illustrated in
In other words, in the positional state of the clutch pivoting device 61 illustrated in
When the conveyance roller 10 rotates in reverse again at a certain amount from the state of
As described above, the clutch assembly according to the first exemplary embodiment does not perform on-off operation of the clutch assembly in response to electric signals received from a position sensor to detect the position of a sheet basically but uses a mechanical mechanism to perform the on-off operation of the clutch assembly. Hence, as described below, a first amount of reverse rotation of the conveyance roller 10 for activating the clutch assembly to switch the rotation of the first and second output rollers 20 and 21 from forward rotation to reverse rotation is set to be different from a second amount of reverse rotation of the conveyance roller 10 for activating the clutch assembly to switch the rotation of the first and second output rollers 20 and 21 from reverse rotation to forward rotation. As a result, in duplex printing, the on-off operation of the clutch assembly is invariably performed at the same timing, thus preventing mechanical hysteresis.
During reverse rotation of the conveyance roller 10, the clutch pivoting device 61 is pivoting for drive switching. Hence, the clutch assembly is configured so as not to transmit the driving of the conveyance motor 9 to the first and second output rollers 20 and 21 during reverse rotation of the conveyance roller 10.
Next, operation of the clutch assembly according to the first exemplary embodiment mainly in duplex printing is described with reference to
Although not specifically described in the above-described entire operation, to enhance printing productivity in simplex or duplex printing, a conveyance seed of the conveyance belt 11 during non-image forming operation in which the recording head 31 does not perform image formation on a sheet P is set to be faster than a conveyance seed of the conveyance belt 11 during image forming operation in which the recording head 31 performs image formation on a sheet P. In other words, the rotation speed of the conveyance motor 9 is controlled so that the conveyance seed of the conveyance belt 11 during non-image forming operation becomes faster than the conveyance seed of the conveyance belt 11 during image forming operation, which is the same as in a second exemplary embodiment described below.
After simplex printing is performed in the above-described manner, a front end Pa of the single-side printed sheet P is guided to the respective nipping portions of the first and second output rollers 20 and 21 and a rear end Pb of the single-side printed sheet P passes the branching section (the area at which the branching claw 25 is disposed) of the output-and-reversal section 93 (see
As illustrated in
Next, the certain amount of reverse rotation of the conveyance roller 10 for activating the clutch assembly to switch the rotation of the first and second output rollers 20 and 21 from reverse rotation to forward rotation is described with reference to
Switching the rotation direction of the first and second output rollers 20 and 21 from reverse rotation to forward rotation need be performed after the rear end Pa of the single-side printed sheet P switched back enters the duplex transport passage (refeeding passage 97) and the rear end Pa of the sheet P passes the switchback device, i.e., the first output roller 20. Before the rear end Pa of the sheet P passes the first output roller 20, a rear end portion of the sheet P is sandwiched at the nipping portion between the first output roller 20 and the spur 16c. In such a state, if the rotation direction of the first and second output rollers 20 and 21 is switched from reverse rotation to forward rotation, the sheet P is undesirably pushed back toward the upstream side of the duplex transport passage (refeeding passage 97) from a state in which the sheet P is conveyed in the belt traveling direction Xa with a front end side of the sheet P attached on the conveyance belt 11 by static electricity.
For the above-described reason, as illustrated in
As described with reference to
In addition, in the first exemplary embodiment, as illustrated in
Such a configuration allows the charging for adhering the sheet P to the opposing face 11a of the conveyance belt 11 to be maintained at constantly refreshed state. In other words, if, when the front end Pb of the single-side printed sheet P switched back passes the position illustrated in
Hence, the first exemplary embodiment has a configuration in which, when the single-side printed sheet P switched back is attached to the non-opposing surface 11b of the conveyance belt 11 again, the sheet P is not placed on a portion of the opposing face 11a and the non-opposing surface 11b of the conveyance belt 11 which the sheet P is once attached to and separated from. Such a configuration allows the charging for attaching the sheet P to the opposing face 11a of the conveyance belt 11 to be maintained at constantly refreshed state.
As described above, according to the first exemplary embodiment, the first and second output rollers 20 and 21 (switchback device), the conveyance roller 10, and the conveyance belt 11 (conveyance device) can be driven by the single conveyance motor 9 (single driving source). In addition, sheet transport control in duplex printing can be performed at high precision without any additional actuator to the clutch control device 60 and the clutch pivoting device 61 (clutch assembly) to switch the forward and backward rotations of the first and second output rollers 20 and 21. For the driving system according to the first exemplary embodiment, since a clutch, e.g., pivoting gear, is not provided in the driving system, the driving stiffness of the driving system can be normally maintained without being reduced. Even if high frequency voltage is input to drive the conveyance motor 9 formed with a DC motor, the DC motor can be normally activated without oscillation or increase in time constant, thus allowing high speed transport and high precision control of sheet transport amount of the conveyance belt 11.
A second exemplary embodiment of this disclosure is described with reference to
The second exemplary embodiment differs from the first exemplary embodiment illustrated in
The clutch assembly in this second exemplary embodiment has a pivoting gear unit 46 and a pivoting gear regulation member 45 serving as a pivoting gear regulation mechanism.
The clutch assembly according to this second exemplary embodiment (hereinafter, referred to as simply “the clutch assembly” in descriptions of the second exemplary embodiment) has a function and configuration to activate the clutch assembly in accordance with the position of a carriage 30 serving as a moving body movable with the operation of an image forming device (recording head 31) during non image formation to change the rotation direction of first and second output rollers 20 and 21. Thus, the position of the carriage 30 serving as the moving body movable with the operation of the image forming device during non image formation serves as activation means to activate the clutch assembly of this exemplary embodiment.
In
At a position near the first pivoting gear 49 of the pivoting gear unit 46, an intermediate gear 47 selectively engaging the first pivoting gear 49 is rotatably supported by the body frame 3 via a gear shaft. The intermediate gear 47 is disposed so as to constantly engage a drive passing gear 53 rotatably supported by the body frame 3 via the gear shaft. The drive passing gear 53 is connected to a driving assembly of the sheet output section (see the first output roller gear 20A and the second output roller gear 21A illustrated in
Here, a maintenance device of the inkjet printer 100 is further described.
In
In printing or waiting for the next printing (recording) operation, the carriage 30 is moved to a position above the maintenance device 35 and the nozzle face of the recording head 31 is covered with the cap 36. Thus, the moisture in the nozzles is kept to prevent an ejection failure due to ink drying. With the nozzle face of the recording head 31 covered with the cap for suction, recording liquid (ink) is sucked from the nozzles of the recording head 31 to perform recovery operation to remove viscosity-increased liquid or air bubbles. In addition, before or during recording operation, the above-described maintenance ejection is performed to discharge ink not contributing to a recorded image, thus maintaining stable ejection performance of the recording head 31.
Next, operation of the clutch assembly according to this exemplary embodiment is described below.
By contrast,
In the state of
The configuration of pivotingly displacing the pivoting gear unit 46 is not limited to the above-described engagement of the pivoting gear regulation member 45 and the engagement through hole 51a of the inner connection arm 51. For example, a combination of a rod-shaped pressing member fixed at the right-side outer wall of the carriage 30 and a slanted plate having a slanted face fixed at the inner connection arm 51 and selectively engageable with the pressing member or any other equivalent means may be used to pivotingly displace the pivoting gear unit 46.
Next, operation of the clutch assembly according to the second exemplary embodiment mainly in duplex printing is described with reference to
After simplex printing is performed in the above-described manner, when a front end Pa of the single-side printed sheet P is guided to the respective nipping portions of the first and second output rollers 20 and 21 and a rear end Pb of the single-side printed sheet P passes the branching section (the area at which the branching claw 25 is disposed) of the output-and-reversal section 93 (see
As described above, in a case in which the sheet output section or the sheet output and reversal section has the first and second output rollers 20 and 21 serving as switchback device, the switchback position of the single-side printed sheet P is set to a position to which the sheet is transported at a certain amount after an image is printed on a first face of the sheet. In other words, since the carriage 30 is in standby state after the end of printing of the first face, the carriage 30 can perform maintenance operation and any other operation than direct printing operation. Thus, the position of the carriage 30 to activate the clutch assembly to switch back the sheet is disposed near an area in which maintenance operation is performed. Such a configuration has an advantage in which a relatively small movement range of the carriage 30 can be set. In other words, only when the carriage 30 is placed within a certain range, the clutch for rotating the first and second output rollers 20 and 21 in reverse is engaged. As a result, when the carriage 30 moves to a position outside the certain range near the maintenance device 35, the first and second output rollers 20 and 21 rotate forward again.
In other words, when the carriage 30 is placed within the certain range near the maintenance device 35, the first and second output rollers 20 and 21 always perform reverse rotation. By contrast, when the carriage 30 is placed outside the certain range near the maintenance device 35, the first and second output rollers 20 and 21 always perform forward rotation.
Once the carriage 30 lets in the clutch, the first and second output rollers 20 and 21 continue the reverse rotation unless the clutch is released. Such a configuration is advantageous, e.g., when the carriage 30 needs to operate at multiple places away from each other during reverse rotation of the first and second output rollers 20 and 21. The maintenance operation of the carriage 30 may be performed during the switchback operation in duplex printing, thus removing operational waste without reducing productivity. Thus, the above-described configuration is advantageous, for example, in a case in which two or more of sucking operation of the recording head 31, cleaning operation of the recording head 31, maintenance ejection, ink supply operation of supplying ink to the recording head 31 of the carriage 30 are performed at positions away from one another.
However, for the above-described configuration, since it is not clearly recognizable whether the clutch is turned on or off based on the position of the carriage 30, a user may not see the rotation direction of the first and second output rollers 20 and 21 in a case in which the apparatus goes down due to an error and then recovers. In such a case, on and off positions of the clutch for reverse rotation may be different from each other. Such a configuration allows recovery operation to be performed after the carriage 30 turns the clutch on or off (the rotation direction of the first and second output rollers 20 and 21 is made clear).
Next, a configuration of activating the clutch assembly to switch the rotation direction of the first and second output rollers 20 and 21 from reverse rotation to forward rotation is described below with reference to
Switching the rotation direction of the first and second output rollers 20 and 21 from reverse rotation to forward rotation need be performed after the rear end Pa of the single-side printed sheet P switched back enters the duplex transport passage (refeeding passage 97) and the rear end Pa of the sheet P passes the switchback device, i.e., the first output roller 20. Before the rear end Pa of the sheet P passes the first output roller 20, a rear end portion of the sheet P is sandwiched at the nipping portion between the first output roller 20 and the spur 16c. In such a state, if the rotation direction of the first and second output rollers 20 and 21 is switched from reverse rotation to forward rotation, the sheet P is undesirably pushed back toward the upstream side of the duplex transport passage (refeeding passage 97) from a state in which the sheet P is conveyed in the belt traveling direction Xa with a front end side of the sheet P attached on the conveyance belt 11 by static electricity. In other words, the timing of switching the rotation direction of the first and second output rollers 20 and 21 from reverse rotation to forward rotation need be set so as to meet the relationship between the position of the rear edge Pa of the single-side printed sheet P and the sheet transport amount 67.
As described above, the timing at which the first and second output rollers 20 and 21 are returned to the forward rotation can be set within a relatively long period and thus adjustable to an operation of the carriage 30 (e.g., sucking operation of the recording head 31, cleaning operation of the recording head 31, maintenance ejection, and ink supply operation of supplying ink to the recording head 31 of the carriage 30).
However, activating the clutch assembly during printing operation (from the start to the end of printing on the second face of sheet) is not preferable since the clutch assembly is connected to the conveyance roller 10 to drive the conveyance roller 10. In addition, since the carriage 30 moves to a printing area during printing operation, moving the carriage 30 to the clutch position could reduce productivity. Thus, actually, when the sheet P is placed upstream from the position illustrated in
As described above, according to the second exemplary embodiment, the first and second output rollers 20 and 21 (switchback device), the conveyance roller 10, and the conveyance belt 11 (conveyance device) can be driven by the single conveyance motor 9 (single driving source). In addition, sheet transport control in duplex printing can be performed at high precision without any additional actuator to the pivoting gear unit 46 and the pivoting gear regulation member 45 (clutch assembly) serving as the pivoting gear regulation mechanism to switch the forward and backward rotations of the first and second output rollers 20 and 21.
For the driving system according to the second exemplary embodiment, since a clutch, e.g., a pivoting gear is not intermediately provided in the driving system, the driving stiffness of the driving system can be normally maintained without being reduced. Even if high frequency voltage is input to drive the conveyance motor 9 formed with a DC motor, the DC motor can be normally activated without oscillation or increase in time constant, thus allowing high speed transport and high precision control of sheet transport amount of the conveyance belt 11.
A variation of the first and second exemplary embodiments of this disclosure is described with reference to
The variation differs from the above-described exemplary embodiments mainly in that an inkjet printer 100A serving as an example of an image forming apparatus having a different layout configuration than the inkjet printer 100 illustrated in
The inkjet printer 100A differs from the inkjet printer 100 of
Minor differences other than the above-described differences are as follows.
In the inkjet printer 100A, a conveyance guide plate 13 opposing the recording head 31 of the carriage 30 and extending in the main scanning direction is defined at the back-face (inner-face) side of an opposing face 11a of the conveyance belt 11. In addition, a sheet feed transport passage 95 of the inkjet printer 100A is formed with a sheet-feed guide member 95a, and a common transport passage 96 is formed with a pair of guide members 96a and 96b. Furthermore, a refeeding passage 97 of the inkjet printer 100A is formed with a pair of guide members 97a and 97b, and a belt guide member 99 is disposed along the non-opposing surface 11b of the conveyance belt 11. A bypass passage 98 of the inkjet printer 100A is formed with a pair of guide members 98a and 98b.
Even in a case in which the clutch assembly according to any of the above-described first and second exemplary embodiments is employed, one ordinary skilled in the art can easily understand and execute operations of the inkjet printer 100A based on the above-described operations of the inkjet printer 100. Therefore, redundant descriptions of the operations of the inkjet printer 100A are omitted below.
Although the first and second exemplary embodiments and its variation are described above, it is to be noted that the art disclosed in the present disclosure is not limited to the above-described exemplary embodiments and its variation but, for example, the above-described exemplary embodiments and its variation may be appropriately combined. It will be obvious for one of ordinal skill in the art that, in light of the above teachings, different exemplary embodiments and variations are possible according to need and use.
The image forming apparatus recited in appended claims is not limited to the above-described inkjet printer 100 or 100A according to any of the first and second exemplary embodiments and its variation but may be applicable to an electrophotographic image forming apparatus like that described in, for example, JP-2006-232440-A.
The image forming apparatus recited in appended claims is not limited to the above-described inkjet printer 100 or 100A according to any of the first and second exemplary embodiments and its variation. For example, a conveyance belt having a suction hole like those described in JP-H5-107969-A and JP-H10-291709 may be used instead of the conveyance belt 11 of electrostatic attraction type. In such a case, a fan having both suction and air blow functions may be provided so that the sucking direction of the fan is controlled on the opposing face and the non-opposing face of the conveyance belt.
The image forming apparatus recited in appended claims is not limited to the above-described inkjet printer 100 or 100A according to any of the first and second exemplary embodiments and its variation but is applicable to, for example, an image forming apparatus including an inkjet recording apparatus in, for example, a printer, a plotter, a word processor, a facsimile machine, a copier, a mimeograph apparatus, or a multi-functional device having two or more of the foregoing capabilities.
In addition, the image forming apparatus recited in appended claims is not limited to the above-described serial-type inkjet printer 100 or 100A according to any of the first exemplary embodiment and its variation but the clutch assembly according to the first exemplary embodiment is applicable to, for example, a line-head-type inkjet recording apparatus. Furthermore, recording media or sheets are not limited to the sheets P but may be thin to thick sheets, postcards, envelope, OHP sheets, or any other type of recording media or sheets on which images can be formed.
Number | Date | Country | Kind |
---|---|---|---|
2011-158222 | Jul 2011 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
7434927 | Sakuma et al. | Oct 2008 | B2 |
7591551 | Imoto et al. | Sep 2009 | B2 |
7828290 | Muratani | Nov 2010 | B2 |
8002377 | Kogure et al. | Aug 2011 | B2 |
20010005463 | Blackman | Jun 2001 | A1 |
20100026758 | Tanaka et al. | Feb 2010 | A1 |
20100061745 | Ito et al. | Mar 2010 | A1 |
20100067938 | Kemma et al. | Mar 2010 | A1 |
20100207990 | Ito et al. | Aug 2010 | A1 |
20110141181 | Ito et al. | Jun 2011 | A1 |
20120056932 | Matsubara et al. | Mar 2012 | A1 |
20120062648 | Tanaka et al. | Mar 2012 | A1 |
20120081487 | Tanaka et al. | Apr 2012 | A1 |
20120113180 | Tanaka et al. | May 2012 | A1 |
20120113204 | Tanaka et al. | May 2012 | A1 |
20120155916 | Ito et al. | Jun 2012 | A1 |
20120161382 | Morinaga et al. | Jun 2012 | A1 |
Number | Date | Country |
---|---|---|
5-107969 | Apr 1993 | JP |
10-291709 | Nov 1998 | JP |
2004-276425 | Oct 2004 | JP |
2005-148365 | Jun 2005 | JP |
2006-232440 | Sep 2006 | JP |
2007-76881 | Mar 2007 | JP |
2008-285279 | Nov 2008 | JP |
Entry |
---|
U.S. Appl. No. 13/456,344 of Kuniyori Takano, filed Apr. 26, 2012 (including specification, claims, abstract and drawings). |
Number | Date | Country | |
---|---|---|---|
20130020753 A1 | Jan 2013 | US |