1. Field of the Invention
The present invention relates to an image forming apparatus provided in a facsimile machine, a copy machine, or a printer machine (or a Multi Function Peripheral (MFP) of these machines). In particular, the present invention relates to an image forming apparatus using a contact and transfer method and including an electrophotographic printer unit having a photoconductive drum and a transfer roller, which rotate while making contact with one another, wherein paper is introduced into a contact portion between the photoconductive drum and the transfer roller and a toner image is transferred onto the paper.
2. Description of the Related Art
In an electrophotographic printer unit, an electrostatic latent image is formed on a surface of a photoconductive drum. A developing device develops the electrostatic latent image to form a toner image. Then, paper, which has been introduced in synchronism with forming the toner image, is nipped in a nip portion between the photoconductive drum and a transfer roller, and the toner image is transferred onto the paper. A paper transportation guide is arranged at a position located upstream of the nip portion in a paper transportation direction and in proximity of the nip portion. Thus, a leading edge of the paper is introduced accurately into the nip portion. In this case, when the leading edge of the paper, which is guided by the paper transportation guide, hits the transfer roller first, toner on the surface of the photoconductive drum may scatter due to an electric field between the photoconductive drum and the transfer roller. Therefore, the paper transportation guide is positioned appropriately so that the leading edge of the paper hits the surface of the photoconductive drum first and then the paper is introduced into and nipped by the nip portion accompanying the rotation of the photoconductive drum.
In a first conventional apparatus, a paper transportation guide is fixed on an apparatus main body or mounted integrally on a cover, which is opened and closed for removing jammed paper. In a second conventional apparatus, to prevent toner from scattering, a paper transportation guide guides paper to a position located in proximity of a nip portion. In addition, to maintain ease of maintenance work performed when removing and inserting a transfer roller to replace the transfer roller, the paper transportation guide is held removably with respect to a positioning member of the photoconductive drum.
However, as described above, when the paper transportation guide is fixed on the apparatus main body, or when the paper transportation guide is mounted integrally on the cover, the removable photoconductive drum or a drum unit (process unit) and the transfer roller are not precisely positioned with respect to the paper transportation guide. Therefore, the scattering of the toner resulting from a position where the paper is introduced as described above is not sufficiently prevented. In the second conventional apparatus, although the paper transportation guide is held removably with respect to the positioning member of the photoconductive drum, the paper transportation guide is not positioned directly with respect to the photoconductive drum. In the same manner, the paper transportation guide is not positioned directly with respect to the transfer roller. Therefore, a relative positional relationship of the photoconductive drum, the transfer roller, and the paper transportation guide is difficult to be appropriately set. Thus, to maintain a high printing (recording) precision, an improvement is desired.
In order to overcome the problems described above, preferred embodiments of the present invention enable forming a high quality image by appropriately maintaining a relative positional relationship of a photoconductive drum, a transfer roller, and a paper transportation guide.
According to a preferred embodiment of the present invention, an image forming apparatus includes an electrophotographic printer unit wherein the printer unit includes a photoconductive drum and a transfer roller. The transfer roller makes contact with the photoconductive drum. A toner image on a surface of the photoconductive drum is transferred onto paper which has been introduced into a nip portion between the transfer roller and the photoconductive drum. A pair of guide supporting brackets are mounted on both end portions of a drum shaft of the photoconductive drum in a manner capable of swinging about the drum shaft as a center. Two paper transportation guide plates are arranged laterally with a predetermined interval therebetween on the pair of the guide supporting brackets. In a state in which the photoconductive drum is installed in an apparatus main body, an urging member in the apparatus main body presses a swinging end of the guide supporting brackets against a shaft portion of the transfer roller. Accordingly, the two paper transportation guide plates are located at a predetermined position upstream of the nip portion between the photoconductive drum and the transfer roller in a paper transportation direction and in proximity of the nip portion.
According to another preferred embodiment of the present invention, in a state in which the photoconductive drum is installed in the apparatus main body, the swinging end of the guide supporting brackets may be pressed against a stopping portion in the apparatus main body. According to another preferred embodiment of the present invention, in a paper transportation direction, a downstream end portion of the paper transportation guide plate located closer to the transfer roller is preferably positioned closer to the nip portion between the photoconductive drum and the transfer roller than a downstream end portion of the paper transportation guide plate located closer to the photoconductive drum.
According to the above-described image forming apparatus, the guide supporting brackets are respectively mounted on both end portions of the drum shaft of the photoconductive drum. In a state in which the photoconductive drum is installed in the apparatus main body, the swinging ends of the guide supporting brackets are pressed against the shaft portion of the transfer roller by the urging member in the apparatus main body. Thus, a relative position of the two paper transportation guide plates with respect to the drum shaft of the photoconductive drum and the shaft portion of the transfer roller is always constant. Therefore, if a fixed position of the paper transportation guide plates with respect to the guide supporting brackets is set, a positional relationship of the paper transportation guide plates with respect to the photoconductive drum and the transfer roller is also directly set. Accordingly, the paper is introduced with an extremely high precision into the nip portion between the photoconductive drum and the transfer roller.
According to the above-described preferred embodiment of the present invention, in a state in which the photoconductive drum is installed in the apparatus main body, the swinging ends of the guide supporting brackets are pressed against the stopping portion in the apparatus main body. Thus, the positioning of the guide supporting brackets in the apparatus main body is carried out by the shaft portion of the transfer roller and the stopping portion. Therefore, an even more stable positioned state is maintained. Furthermore, if the positional relationship of the downstream end of the two paper transportation guide plates in the paper transportation direction is set as described above, in addition to the highly precise positioning described above, the paper is introduced extremely accurately into the nip portion between the photoconductive drum and the transfer roller. In particular, scattering of the toner resulting from the contact of the leading edge of the paper with the transfer roller does not occur. As a result, an image forming process can be carried out with a high image quality.
Other features, elements, processes, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of preferred embodiments of the present invention with reference to the attached drawings.
With reference to the drawings, a description will be made of preferred embodiments of the present invention.
The printer unit 3 includes a process unit and a fixing device 11 arranged downstream of the process unit. The process unit includes a charging device 6, an exposing device 7 including a Light Emitting Diode (LED) or the like, a developing device 8, a transfer roller 9, and a foreign particle removing cleaner 10 arranged in this order around a photoconductive drum 5. The photoconductive drum 5, the charging device 6, and the foreign particle removing cleaner 10 of the process unit are mounted on a drum casing 50 and are unitized as a drum unit. The developing device 8 includes a developing device casing 80, a developing roller, and an agitating member or the like and is unitized as a developing unit. The developing device casing 80 functions also as a toner container. The developing roller and the agitating member or the like are mounted on the developing device casing 80. The drum casing (hereinafter also referred to as a “drum unit”) 50 and the developing device casing (hereinafter also referred to as a “developing unit”) 80 are capable of being individually inserted and removed in a direction perpendicular to the page of
A switching gate 41, an output roller pair 42, and an output tray 43 are arranged downstream of the fixing device 11. The switching gate 41, the output roller pair 42, and the output tray 43 define the output unit 4. A resist roller pair 12 is arranged in proximity of an upstream side of the process unit. The resist roller pair 12 corrects a skew of printing papers separated one sheet at a time and fed from the paper feed cassette 21 by the paper separating and feeding roller 22 and the separating pad 23. After the skew has been corrected, the printing paper is introduced into a nip portion 104 (refer to
The transfer roller 9 makes contact with the photoconductive drum 5. The transfer roller 9 nips and transports the printing paper while rotating in a direction indicated by an arrow. Since a bias voltage is applied to the transfer roller 9, the toner image on the surface of the photoconductive drum 5 is transferred onto the printing paper during this period of time. The printing paper, on which the toner image has been transferred, is introduced into the fixing device 11 and the toner image is fixed as a permanent image. Then, the printing paper pushes up the switching gate 41 and is output onto the output tray 43 via the output roller pair 42. A series of printing paper transportation operations is carried out along a paper feeding path 102 (illustrated by an alternate short and long dash line in
The image forming apparatus 101 of
A drum shaft 51 of the photoconductive drum 5 is fixed on the drum casing 50. The photoconductive drum 5 is supported rotatably on the drum shaft 51. The end portions of the drum shaft 51 protrude from both sides of the drum casing 50. A pair of parallel guide supporting brackets 13 and 13 are mounted on both end portions of the drum shaft 51 in a manner capable of being swung vertically about the drum shaft 51 as a center. Two paper transportation guide plates 14 and 15 are arranged laterally at a predetermined interval between the guide supporting brackets 13 and 13. The leading edge of the printing paper, of which the skew has been corrected by the resist roller pair 12, is guided by the paper transportation guide plates 14 and 15 and introduced accurately into the nip portion 104 between the photoconductive drum 5 and the transfer roller 9.
A paper pass-through gap 16 is set at a predetermined interval between the paper transportation guide plates 14 and 15. In a state in which the paper pass-through gap 16 is positioned, the paper pass-through gap 16 is arranged at a position located slightly closer to the photoconductive drum 5 in a plan view. In the paper transportation direction, a downstream end portion 151 of the paper transportation guide plate 15 closer to the transfer roller 9 is located closer to the nip portion 104 than a downstream end portion 141 of the paper transportation guide plate 14 closer to the photoconductive drum 5. Accordingly, the leading edge of the paper transported through the paper pass-through gap 16 makes contact with the circumferential surface of the photoconductive drum 5 before making contact with the transfer roller 9. The paper is introduced directly into the nip portion 104. Therefore, the leading edge of the introduced printing paper does not make contact with the transfer roller 9 before making contact with the photoconductive drum 5. Thus, the toner does not scatter as described above.
A shaft hole 131 is provided through one of the guide supporting brackets 13 and 13 such that the drum shaft 51 can be inserted therethrough. A semicircular bearing portion 132 is provided on the other guide supporting bracket 13. Therefore, as illustrated in
Semicircular contact portions 134 and 135 are respectively provided on a swinging end of the guide supporting brackets 13 and 13. The contact portions 134 and 135 are pressed against a shaft 91 of the transfer roller 9. In the drawings, the contact portions 134 and 135 are pressed directly against the shaft 91 of the transfer roller 9. The present invention is not limited to this example. For example, the contact portions 134 and 135 may be pressed against the shaft 91 of the transfer roller 9 via a bearing (not illustrated). A pair of urging members 17 and 17 are arranged on the apparatus main body 1. When the photoconductive drum 5, in other words, the drum unit 50, is positioned at a predetermined position in the apparatus main body 1, as illustrated in
The two paper transportation guide plates 14 and 15, which are arranged laterally at a predetermined interval between the guide supporting brackets 13 and 13, are reliably set at a predetermined position in proximity of an upstream side of the nip portion 104. In addition, since the guide supporting brackets 13 and 13 are positioned directly with respect to the drum shaft 51 and the transfer roller shaft 91, the positioning is carried out with an extremely high precision. Furthermore, the positioned state is maintained precisely. The introduction of the printing paper into the nip portion 104 in synchronism with the toner image formed on the surface of the photoconductive drum 5 is carried out extremely accurately. Thus, a high quality image can be provided.
In a state in which the swinging elements 172 and 172 elastically make contact with the side of the guide supporting brackets 13 and 13, the guide supporting brackets 13 and 13 are urged towards the transfer roller 9 as illustrated in
Further, in the above-described preferred embodiment, the image forming apparatus 101 is preferably a printer including a single cassette. However, the image forming apparatus 101 may be a printer including a plurality of cassettes. Furthermore, an optional cassette or the like may be stacked below the paper feed cassette 21 in
While the present invention has been described with respect to preferred embodiments thereof, it will be apparent to those skilled in the art that the disclosed invention may be modified in numerous ways and may assume many embodiments other than those specifically set out and described above. Accordingly, it is intended by the appended claims to cover all modifications of the present invention that fall within the true spirit and scope of the invention.
Number | Date | Country | Kind |
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2005-108738 | Apr 2005 | JP | national |
Number | Name | Date | Kind |
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4168902 | Golz | Sep 1979 | A |
Number | Date | Country |
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05-002346 | Jan 1993 | JP |
05297649 | Nov 1993 | JP |
06-317995 | Nov 1994 | JP |
Number | Date | Country | |
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20060222403 A1 | Oct 2006 | US |