This application claims the benefit under 35 U.S.C. § 119(a) of Korean Patent Application No. 2005-66453, filed on Jul. 21, 2005, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to an image forming apparatus having an improved home position sensing structure of a transfer belt, and a method of disposing a home position sensing apparatus of the transfer belt for the image forming apparatus.
2. Description of the Related Art
Generally, a color image forming apparatus using an electro-photographic method forms an electrostatic latent image by scanning light onto a photosensitive medium charged at a predetermined electric potential. The electrostatic latent image is developed by using predetermined toner of a development unit. The electrostatic latent image is transferred onto a recording medium by a transfer unit. A color image is then formed by a settlement unit. Color toners for the color image forming apparatus are usually yellow (Y), magenta (M), cyan (C) and black (K), and four development units are required to form the four color toner, respectively.
With reference to
The electrostatic latent image formed on the photosensitive drum 1 is reproduced as a toner image by a developing device (not shown), and each color toner image is sequentially overlapped on the transfer belt 3 to form a color toner image. This transferring process is important since it influences the quality of printing. Thus, when sequentially transferring the toner image formed on the photosensitive drum 1 onto the transfer belt 3 by each color, the image should be transferred without misaligning each color. Herein, it is required to accurately synchronize the point in time of forming the electrostatic latent image on the photosensitive drum 1 with that on the transfer belt 3.
In the conventional art, a sensor 10 senses a home position of the transfer belt, and then a color printing initial position is determined by using the home position as a standard for forming the electrostatic latent image.
With reference to
The sensor 10 includes a sensor body 15 having a first sensing element 11 (a light emitting portion) and a second sensing element 13 (a light receiving portion) that are positioned to be spaced from both sides of the transfer belt 3, respectively. The sensor 10 in the aforementioned structure emits a predetermined light from the light emitting portion 11 and senses a home position of the transfer belt 3 according to whether the light receiving portion 13 receives the light. That is, when the light penetrating portion 5 of the transfer belt 3 driven in the caterpillar-type manner is positioned in the path through which the light passes, the light emitted from the light emitting portion 11 penetrates the light penetrating portion 5 and reaches the light receiving portion 13. Sensing such a state, the home position of the transfer belt 3 is sensed.
However, in the conventional sensing structure described above, there is a problem in that a distance between the transfer surface 3a of the transfer belt 3 driven in the caterpillar-type manner and the light receiving portion 13 is short. In this case, if the transfer belt 3 droops due to a length change, a tension change or tension inequality at both ends of the transfer belt 3 resulting from the breakaway of the transfer belt 3 from the track, the transfer surface 3a interferes with the light receiving portion 13. Consequently, the interference with the light receiving portion 13 causes sensing errors.
Furthermore, if scattering toner is stuck, this also becomes a factor of contaminating the light receiving portion 13, thereby causing sensing errors.
Accordingly, a need exists for an image forming apparatus having an improved sensing device in which the transfer belt does not interfere with the sensing element.
Accordingly, it is an object of the present invention to provide an image forming apparatus having an improved home position sensing structure of a transfer belt that substantially prevents interference with a sensor sensing the home position of the transfer belt.
Another object of the present invention is to provide a method of disposing a home position sensing apparatus of a transfer belt to substantially prevent interference with a sensor sensing the home position of the transfer belt.
In accordance with a first exemplary embodiment of the present invention, an image forming apparatus has an improved home position sensing structure of a transfer belt. The image forming apparatus includes a transfer belt having a light penetrating portion formed at one side of an edge portion of the transfer belt, a protection tape adhered to both sides of the edge portion to cover the light penetrating portion, and a guide member attached to one side of the protection tape. A plurality of rotation rollers drive the transfer belt in a caterpillar-type manner and include a guide groove formed at both ends of each rotation roller such that the guide member is inserted therein. A sensing body receives one end of the transfer belt to be positioned within the inside thereof. A first sensing element and a second sensing element are disposed inside of the sensing body such that a second distance from a transfer surface of the transfer belt to the second sensing element is longer than a first distance from the other surface of the transfer belt to the first sensing element.
Preferably, the sensing body may be positioned to be inclined in the opposite direction of the transfer surface of the transfer belt such that the second sensing element is positioned to be further away from the corresponding transfer surface of the transfer belt.
Preferably, the sensing body may be further moved from a central axis of a whole thickness formed by the protection tape, the transfer belt and the guide member, in a direction in which the transfer surface is formed.
Preferably, the sensing body may be positioned to be close to a driving roller in contact with driving power, among the plurality of rotation rollers. In accordance with a second exemplary embodiment of the present invention, an image forming apparatus has an improved home position sensing structure of a transfer belt. A light penetrating portion is formed at an edge portion of the transfer belt. A sensing body receives one end of the transfer belt to be positioned within the inside thereof. A first sensing element and a second sensing element are disposed inside of the sensing body such that a second distance from a transfer surface of the transfer belt to the second sensing element is longer than a first distance from the other surface of the transfer belt to the first sensing element.
Preferably, the sensing body may be positioned to be inclined, at a predetermined angle, in the opposite direction of the transfer surface of the transfer belt, such that the second sensing element is positioned to be further away from the corresponding transfer surface of the transfer belt.
Preferably, the sensing body may be further moved from a central axis of a thickness of the transfer belt in a direction where the transfer surface is formed.
Preferably, the sensing body may be positioned at a position close to a driving roller to which power to drive the transfer belt in a caterpillar-type manner is transferred.
In accordance with a third exemplary embodiment of the present invention, a color image forming apparatus includes a photosensitive drum being capable of forming an electrostatic latent image on its outer surface and a development unit forming a visible image by sequentially supplying different toner to the electrostatic latent image formed on the photosensitive drum. A transfer belt driven in a caterpillar-type manner contacts the photosensitive drum to transfer the visible image formed on the photosensitive drum onto a recording medium. A light penetrating portion is formed at an edge portion of the transfer belt, and includes a protection tape adhered to both sides of the edge portion to cover the light penetrating portion. A guide member is attached at one side of the protection tape. A transfer roller transfers a color image formed on the transfer belt onto the recording medium passing the transfer roller in contact with the transfer belt. A plurality of rotation rollers include a guide groove formed at both ends of each rotation roller into which the corresponding guide member is slidedly inserted when the transfer belt is driven in the caterpillar-type manner. A sensing body receives one end of the transfer belt to be positioned within the inside thereof. A first sensing element and a second sensing element are disposed inside of the sensing body such that a second distance from a transfer surface of the transfer belt to the second sensing element is longer than a first distance from the other surface of the transfer belt to the first sensing element.
In accordance with a fourth exemplary embodiment of the present invention, a method of disposing a home position sensing apparatus of a transfer belt for an image forming apparatus includes disposing one end of the transfer belt to be positioned within a sensing body that supports a first sensing element and a second sensing element, which substantially correspond to each other and are spaced apart by a predetermined distance. The one end of the transfer belt is positioned between the first sensing element and the second sensing element such that a second distance from a transfer surface of the transfer belt to the second sensing element is longer than a first distance from the other surface of the transfer belt to the first sensing element.
Preferably, the sensing body may be positioned to be inclined, at a predetermined angle, in the opposite direction of the transfer surface of the transfer belt, such that the second sensing element is positioned to be further away from the corresponding transfer surface of the transfer.
Preferably, the sensing body may be further moved, at a predetermined distance, from a central axis of a thickness of the transfer belt, in a direction where the transfer surface is formed.
Preferably, the sensing body may be positioned to be close to a driving roller in contact with driving power, among the plurality of rotation rollers rotating the transfer belt.
In accordance with a fifth exemplary embodiment of the present invention, a method of disposing a home position sensing apparatus of a transfer belt for an image forming apparatus includes disposing a transfer belt to be positioned within a sensing body that supports a first sensing element and a second sensing element, which substantially correspond to each other and are spaced apart by a predetermined distance. The transfer belt includes a light penetrating portion formed at one side of an edge portion of the transfer belt, and a protection tape adhered to both sides of the edge portion to cover the light penetrating portion. A guide member is attached to one side of the protection tape. One end of the transfer belt is positioned between the first sensing element and the second sensing element such that a second distance from a transfer surface of the transfer belt to the second sensing element is longer than a first distance from the other surface of the transfer belt to the first sensing element.
Preferably, the sensing body may be positioned to be inclined, at a predetermined angle, in the opposite direction of the transfer surface of the transfer belt, such that the second sensing element is positioned to be further away from the corresponding transfer surface of the transfer belt.
Preferably, the sensing body may be further moved, at a predetermined distance, from a central axis of a whole thickness formed by the protection tape, the transfer belt and the guide member, in a direction where the transfer surface is formed.
Preferably, the sensing body may be positioned to be close to a driving roller in contact with driving power, among the plurality of rotation rollers rotating the transfer belt.
In accordance with the exemplary embodiments of the present invention, interference of the transfer belt with the sensing element is substantially eliminated by improving the position where the home position sensing sensor of the transfer belt is disposed. Accordingly, reliability in sensing the home position of the transfer belt is improved.
Other objects, advantages, and salient features of the invention will become apparent from the detailed description, which, taken in conjunction with the annexed drawings, discloses preferred exemplary embodiments of the invention.
The above aspects and features of the present invention will be more apparent by describing certain embodiments of the present invention with reference to the accompanying drawings, in which:
Throughout the drawings, like reference numerals will be understood to refer to like parts, components and structures.
Below, exemplary embodiments of the present invention are described in detail with reference to the included drawings.
With reference to
When the electrostatic latent image approaches a cyan developing device 105a of a development unit 105 while the photosensitive drum 103a rotates, the cyan color toner is attached to the electrostatic latent image to form a cyan-colored toner image. Then, the cyan color toner image is transferred to a transfer belt 131 of a transfer unit 130 by the rotation of the photosensitive drum 103a.
The cyan color toner image is completely formed onto the transfer belt 131 and, then, for example, the toner of a magenta (M) developing device 105b, a yellow (Y) developing device 105c and a black (K) developing device 105d is overlapped onto the transfer belt 131 through the aforementioned processes, such that a color toner image is formed.
Then, when a recording medium 107 supplied from a cassette 141 passes between the transfer belt 131 and the transfer roller 133, the color toner image formed on the transfer belt 131 is transferred onto the recording medium 107. Consecutively, the color toner image is settled in the recording medium 107 by the heat and the pressurizing force of a settlement unit 150 and is ejected to an ejecting portion (not shown), thereby completing a color image forming process.
With reference to
A sensing unit 190 is further included to sense a home position of the transfer belt 131 and to determine a color printing initial position by using the home position as a standard for forming the electrostatic latent image. The sensing unit 190 includes a sensing element (illustrated as a light receiving portion 193 in the drawings) positioned to be further away from the transfer surface 131a of the transfer belt 131. Consequently, this substantially prevents interference with the sensing element, thereby effectively reducing any sensing errors from occurring.
A sensing structure is described in more detail below.
With reference to
The sensing unit 190 includes a sensing body 195 positioning a first sensing element 191 (referred to as a light emitting portion) and a second sensing element 193 (referred to as a light receiving portion) at both sides of the transfer belt 131 to include one end of the transfer belt between the sensing elements 191 and 193, such that a distance d1 from the transfer surface 131a of the transfer belt 131 to the light receiving portion 193 is longer than a distance d2 from the other surface of the transfer belt 131 to the light emitting portion 191. As shown in
To arrange the distance d1 from the transfer surface 131a of the transfer belt 131 to the light receiving portion 193 to be longer than the distance d2 from the other surface of the transfer belt 131 to the light emitting portion 191 as described in detail, preferably, the sensing body 195 may be positioned to be inclined at an angle such that the second sensing element 193 is positioned to be further away from the corresponding transfer surface 131a of the transfer belt 13.
Preferably, the sensing body 195 may be further moved, at a predetermined distance L, toward the transfer surface 131a from a central axis of a whole thickness formed by the protection tape 135a and 135b, the transfer belt 131 and the guide member 137. The movement direction is orthogonal to the central axis, and consequently, a central axis C1 of the sensing body 195 is formed at the position spaced at the predetermined distance L from the central axis C2.
Preferably, the sensing body 195 may be positioned to be close to a rotation roller 171d (hereinafter, referred as a driving roller) in contact with driving power (motor 181 of
The sensing structure of the present invention as described above provides an arrangement structure of minimizing the interference of the transfer surface 131a with the light receiving portion 193 in the condition that the distances between the light emitting portion 191 and the light receiving portion 193 are limited.
The above-described structure exemplifies that the transfer belt 131 including the guide member 137 is introduced in the middle of the sensing body 195, however, the transfer belt 131 only may be applied.
The foregoing embodiment and advantages are merely exemplary and are not to be construed as limiting the present invention. The present teaching may be readily applied to other types of apparatuses. Also, the description of the exemplary embodiments of the present invention is intended to be illustrative, and not to limit the scope of the claims, and many alternatives, modifications, and variations will be apparent to those skilled in the art.
Number | Date | Country | Kind |
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2005-0066453 | Jul 2005 | KR | national |