Field of the Invention
The present invention relates to an image forming apparatus and a sheet transfer apparatus connected to the image forming apparatus.
Description of the Related Art
Frames making up a housing of an image forming apparatus are formed of sheet metal in some cases. In such cases, some frames may be formed into a box-shaped frame, and overlapping portions of the box-shaped frame may be fixed with a screw or by welding so as to form the housing. In a technique disclosed in Japanese Patent Laid-Open No. 11-135956, a hole is provided in at least one of two overlapping sheet metal pieces, and the edge of the hole is welded to connect the two overlapping sheet metal pieces, and thus a box-shaped frame is formed.
However, in an image forming apparatus including a box-shaped frame having a corner fastened with a screw, loosening of the fastening connection may occur due to vibrations caused during transportation or by an accidental fall, for example. In addition, fixing of the frames by welding requires an additional equipment for welding.
The present invention provides a frame fastening connection that satisfies both of a reduction in cost and an increase in strength of the frame.
According to an aspect of the present invention, an image forming apparatus includes a housing, wherein the housing includes a plurality of frames, at least one of the plurality of frames is a box-shaped frame with bent portions, the box-shaped frame has a first surface and a second surface overlapping the first surface, the first surface has an insertion portion, the second surface has a receiving portion into which the insertion portion is configured to be inserted, and the first surface and the second surface are connected to each other by insertion of the insertion portion in the receiving portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments of the present invention are described in detail with reference to the drawings for illustrative purposes. Dimensions, materials, shapes or relative positioning of components described in the following embodiments may be suitably changed depending on the configuration of the apparatus to which the present invention is applied or may be varied according to various factors. Therefore, the scope of the present invention is not limited to the description of the embodiments unless otherwise specified.
A frame fastening connection according to a first embodiment is described with reference to
Configuration of Image Forming Apparatus
An overall configuration of the image forming apparatus is described with reference to
A cassette 2 configured to house sheets as recording mediums is mounted in the image forming apparatus 1 in such a manner that the cassette 2 is able to be pulled out. Although sheets housed in the cassette 2 are not illustrated, in the image forming apparatus 1, the sheet is transported to an image forming section where an unfixed image is formed, and the unfixed image is transferred to the sheet at an image transfer section. The sheet having the transferred unfixed image is further transported downstream to a fixing section where the unfixed image is fixed onto the sheet with heat and pressure, and then the sheet is ejected to an ejection tray 4.
The image forming apparatus 1 includes a framework (housing) A having a left frame 5, a right frame 6, a front frame 7, and a rear frame 8, for example. The front and rear frames 7 and 8 each connect the left frame 5 with the right frame 6. The left and right frames 5 and 6 each have a box-like shape with corners having bent portions for reinforcement.
The sheet feeder 3 attached to the lower portion of the image forming apparatus 1 includes a framework (housing) B having a left frame 9, a right frame 10, a front frame 11, and a rear frame 12, for example. The front and rear frames 11 and 12 each connect the left frame 9 with the right frame 10.
A weight of the apparatus is always applied to the framework A of the image forming apparatus 1 and the framework B of the sheet feeder 3 in a direction indicated by an arrow F (downward direction) in
Configuration of Frame Fastening Connection
A method of fastening a connection of one of the frames of the framework is described with reference to
As described above, the corner of the left frame 5 has bent portions as illustrated in
To obtain the frame fastening connection, the insertion portion 22 is bent in a direction indicated by an arrow M in
Screw fastening may be additionally performed to enhance the strength. The screw fastening is performed after the insertion portion 22 is inserted into the receiving portion 23. Since the insertion portion 22 is inserted in the receiving portion 23, a connection between the insertion portion 22 and the receiving portion 23 reduces the possibility that the left frame 5 will deform in a rotational direction due to screw tightening torque caused during the screw fastening.
In addition, the insertion portion 22 inserted in the receiving portion 23 reduces loosening of the screw caused during transportation or by an accidental fall.
When the screw fastening is additionally performed, a positional relationship between the insertion portion 22 and the center of the screw hole 27 can be set as illustrated in
In the present embodiment, a portion of one of the overlapping surfaces of the frame is bent, and the bent portion is inserted into the other surface. This enables the insertion portion to receive the load on the frame in a direction substantially perpendicular to the end face (ridge line of the end) of the insertion portion inserted in the receiving portion. Thus, the frame receives the load in such a direction that the frame exhibits higher strength, reducing loosening and deformation of the connection.
As described above, the fastening of the overlapping surfaces of the frame of the framework provides both of a reduction in cost and an increase in strength of the frame.
In this embodiment, the receiving portion having the U shape is described as an example. However, the shape of the receiving portion is not limited to the U shape. The receiving portion may be a hole. The receiving portion in the form of a hole provides the same advantages as the receiving portion having the U shape, as described later. In addition, the insertion portion is inserted in the receiving portion in the above-described configuration, but the present invention is not limited thereto. The insertion portion and the receiving portion may be press-fitted to each other as described later.
A configuration of a fastening connection between frames according to a second embodiment is described with reference to
Configuration of Frame Fastening Connection
A method of fastening a connection between multiple frames of the framework is described with reference to
The corner of the left frame 9 has bent portions as illustrated in
The corner of the left frame 9 (second frame) has the bent portions 9M2 and 9M1 so as to have two second surfaces 31 and 33. The front frame 11 (first frame) covering the corner of the left frame 9 has the bent portion 11M1 so as to have two first surfaces 30 and 32. The first surfaces 30 and 32 overlap the second surfaces 31 and 33 of the left frame 9, respectively.
The first surface 30 of the front frame 11 and the second surface 31 of the left frame 9 overlap each other in parallel relation, and the first surface 32 of the front frame 11 and the second surface 33 of the left frame 9 overlap each other in parallel relation. The first surface 30 of the front frame 11 has an insertion portion 34. The second surface 31 of the left frame 9 has a receiving portion 35 having a U shape into which the insertion portion 34 in a bent state is inserted. In the same manner, the first surface 32 of the front frame 11 has an insertion portion 34, and the second surface 33 of the left frame 9 has a receiving portion 35 having a U shape into which the insertion portion 34 in a bent state is inserted.
The second surfaces 31 and 33 include positioning portions 37. The first surfaces 30 and 32 include positioning portions 36 at positions corresponding to the positioning portions 37. To connect the left frame 9 with the front frame 11, the positioning portions 36 and the corresponding positioning portions 37 are aligned to determine the position of the front frame 11 with respect to the left frame 9. In
A side ridge line 34a of the insertion portion 34 extends diagonally such that the insertion portion 34 is wider at the base than at the front portion. A side ridge line 35a of the receiving portion 35 intersects the side ridge line 34a of the insertion portion 34 such that an overlapping amount 38 is obtained.
To connect the left frame 9 with the front frame 11, the insertion portion 34 of the first surface 30, which is one of the first surfaces, of the front frame 11 is bent, and the bent insertion portion 34 is inserted into the receiving portion 35 of the second surface 31, which is one of the second surfaces, of the left frame 9. During the insertion, the side ridge line 34a of the insertion portion 34 gradually comes in contact with the side ridge line 35a of the receiving portion 35, and force is applied to the front frame 11 in a direction indicated by an arrow X in
Then, the insertion portion 34 of the first surface 32 of the front frame 11 is bent, and the bent insertion portion 34 is inserted into the receiving portion 35 of the second surface 33 of the left frame 9. In the same manner as described above, a side ridge line 34b of the insertion portion 34 gradually comes in contact with a side ridge line 35b of the receiving portion 35, and force is applied to the front frame 11 in a direction indicated by an arrow Y in
The positions of connection between the first surfaces 30 and 32 and the second surfaces 31 and 33, which overlap each other, are determined by the above-described contact between the end of each of the bent insertion portions 34 and the end of each of the corresponding receiving portions 35.
As described above, the force is applied to the press-fitted insertion portion 34 of the first surface 30 in the direction indicated by the arrow X, and the force is applied to the press-fitted insertion portion 34 of the first surface 32 in the direction indicated by the arrow Y (
The above-described configuration enables two components to be fastened together without a screw. In addition, the frames are able to support a load at the fastening connections (the connections 13 between each of the insertion portions 34 and the corresponding one of the receiving portions 35) for the reason described in the first embodiment.
Screw fastening may be additionally performed to enhance the strength. The fastening is performed after the insertion portion 34 is inserted into the receiving portion 35. The insertion portion 34 inserted into the receiving portion 35 reduces the possibility that the frame will deform in a rotational direction due to screw tightening torque caused during the screw fastening.
In addition, the insertion portion 34 inserted in the receiving portion 35 reduces loosening of the screw caused during transportation or by an accidental fall.
In the present embodiment, a portion of the first surface of the overlapping frames is bent, and the bent portion is inserted into the second surface of the overlapping frames. This enables the insertion portion to receive the load on the frames in a direction substantially perpendicular to the ridge line of the insertion portion inserted in the receiving portion. Thus, the frame receives the load in such a direction that the frame exhibits higher strength, reducing loosening or deformation of the fastening connection. In addition, the press fitting of the frames enables the frames to be fastened together without backlash.
The above-described fastening of the adjacent surfaces of the frames of the framework provides both of a reduction in cost and an increase in strength of the frames. In addition, in this embodiment, the two frames are fastened together at a plurality of surfaces of each frame, and the fastening of the corresponding first and second surfaces of the frames brings another corresponding first and second surfaces of the frames into close contact with each other. This particularly provides the above-described advantages.
In this embodiment, the receiving portion having a U shape is described as an example, but the shape of the receiving portion is not limited to the U shape. The receiving portion may be a hole as described later. The receiving portion in the form of a hole also provides the above-described advantages.
In this embodiment, one ridge line of the insertion portion extends diagonally so as to intersect one ridge line of the corresponding receiving portion. However, any one of the insertion portion and the receiving portion may have a diagonal ridge line as long as the insertion portion and the receiving portion are press-fitted to each other.
In this embodiment, the receiving portion is formed of a sheet metal frame. However, the receiving portion may be formed of a resin frame.
A fastening connection between multiple frames according to a third embodiment is described with reference to
Configuration of Frame Fastening Connection
With reference to
As described above, the corner of the left frame 5 has the bent portions for reinforcement as illustrated in
A first surface 40 of the front frame 7 (first frame) and a second surface 41 of the left frame 5 (second frame) overlap each other in parallel relation. The first surface 40 of the front frame 7 has the insertion portion 42. The second surface 41 of the left frame 5 has the receiving portion 43 in the form of a hole to which the insertion portion 42 in a bent state is inserted. As illustrated in
As illustrated in
To fasten the left and front frames 5 and 7, the insertion portion 42 is bent, and the bent insertion portion 42 is inserted into the receiving portion 43 (
Screw fastening may be additionally performed to enhance the strength. The screw fastening is performed after the insertion portion 42 is inserted into the receiving portion 43. The insertion portion 42 inserted into the receiving portion 43 reduces the possibility that the frames will deform in a rotational direction due to screw tightening torque caused during the screw fastening.
In addition, the insertion portion 42 inserted into the receiving portion 43 reduces loosening of the screw caused during transportation or by an accidental fall.
In this embodiment, a portion of one of the overlapping surfaces of the frames is bent, and the bent portion is inserted into the other of the overlapping surfaces. This enables the insertion portion to receive the load on the frames in a direction substantially perpendicular to the ridge line of the insertion portion inserted in the receiving portion. The frames receive the load in such a direction that the frame exhibits higher strength, reducing the loosening and the deformation of the connection. In addition, the press fitting of the bent portion enables the frames to be fastened together without backlash.
The above-described fastening of the overlapping surfaces of the frames of the framework provides both of a reduction in cost and an increase in strength of the frames.
In this embodiment, the receiving portion in the form of a hole is described as an example, but the shape of the receiving portion is not limited to the hole. The receiving portion may have the U shape as described above, i.e., may be a U shaped notch. The U shaped notch also provides the above-described advantages. In addition, the frame having the receiving portion is a sheet metal frame in this embodiment, but the frame may be a resin frame.
In the above-described embodiments, a printer is described as an example of the image forming apparatus, but the present invention is not limited to the printer. The image forming apparatus may be a copier, facsimile, multifunctional device which incorporates the functionality of multiple devices in one, or any other image forming apparatus. In addition, a sheet feeder is described as an example of the sheet transfer apparatus connected to the image forming apparatus, but the present invention is not limited to the sheet feeder. The sheet transfer apparatus may be a sheet processing apparatus, sheet ejector, or any other sheet transfer apparatus, which is connected to the image forming apparatus. For example, examples of the sheet transfer apparatus include a sheet feeder, a sheet ejector, and a sheet processing apparatus, which are peripheral devices connected to the image forming apparatus. The present invention also provides the above-described advantages when applied to a fastening connection between frames of a framework of any of the above-described image forming apparatus or any of the sheet transfer apparatus, which is a peripheral device connected to the image forming apparatus.
In addition, in the above-described embodiments, the sheet transfer apparatus configured to transfer sheets such as a recoding sheet to which an image is printed is described as an example. However, the present invention is not limited to such a sheet transfer apparatus. The present invention also provides the above-described advantages when applied to a sheet transfer apparatus configured to transfer an object for scanning such as a document.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-138440, filed Jul. 10, 2015, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2015-138440 | Jul 2015 | JP | national |
Number | Name | Date | Kind |
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2318234 | Kluger | May 1943 | A |
3062261 | Chesser | Nov 1962 | A |
20150098727 | Yano | Apr 2015 | A1 |
20160016221 | Dubugnon | Jan 2016 | A1 |
20160023794 | Seon | Jan 2016 | A1 |
Number | Date | Country |
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59-42598 | Mar 1984 | JP |
H11-135956 | May 1999 | JP |
2014-009699 | Jan 2014 | JP |
2014-013081 | Jan 2014 | JP |
Number | Date | Country | |
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20170010578 A1 | Jan 2017 | US |