BRIEF DESCRIPTION OF THE DRAWINGS
These and/or other aspects and advantages of the invention will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view illustrating a configuration of an image forming apparatus according to an example embodiment of the present invention;
FIG. 2 is a perspective view illustrating a configuration of a sub feeding unit according to an example embodiment of the present invention;
FIG. 3A is a detailed view illustrating a configuration of a pick-up roller feeding unit shown in FIG. 2;
FIG. 3B is a rear perspective view enlargedly illustrating a rear configuration of the pick-up roller cover shown in FIG. 2 when a cover main body is closed;
FIG. 4A is a perspective view illustrating a configuration of a feeding position of a feeding cassette according to an example embodiment of the present invention;
FIG. 4B is a perspective view enlargedly illustrating a configuration of the feeding cassette and the cover rotating switch shown in FIG. 4A;
FIG. 4C is a rear perspective view illustrating a rear configuration of the feeding cassette cover in 4A;
FIGS. 5A and 5B are perspective views illustrating a configuration of the pick-up roller cover and the cover rotating switch in a waiting position and a feeding position, respectively, according to an example embodiment of the present invention;
FIG. 6 is a perspective view illustrating a configuration of a cover rotating shaft of the pick-up roller cover according to an example embodiment of the present invention;
FIGS. 7A and 7B are schematic views illustrating a configuration of the sub feeding unit according to another example embodiment of the present invention; and
FIGS. 8A and 8B are schematic views illustrating a configuration of the sub feeding unit according to still another example embodiment of the present invention.
FIG. 9 is a schematic view illustrating a configuration of an image forming apparatus according to another exemplary embodiment of the present invention.
DETAILED DESCRIPTION OF THE EMBODIMENTS
Reference will now be made in detail to the present embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. The embodiments are described below in order to explain the present invention by referring to the figures.
As shown in FIG. 1, an image forming apparatus 1 comprises a feeding unit 100 to supply a printable medium to an image forming unit 200 to form an image onto the printable medium fed from the feeding unit 100, a fixing unit 300 to fix the image onto the printable medium P on which the image is formed in the image forming unit 200, a discharging unit 400 to discharge the image-formed printable medium P to the outside, and a casing 500 accommodating these components. Image forming apparatuses according to other aspects of the present invention may include these and/or other components. Such an image forming apparatus 1 may be a printer, facsimile machine, photocopier, or multi-functional product. Similarly, the printable medium P may be any medium capable of having an image formed thereon, such as paper, cardboard, or film.
The feeding unit 100 comprises sub feeding cassette part 110 detachably mounted to the casing 500, a feeding unit 140 coupled to the casing 500 to store printable media and arranged so as to rotate, and a transferring roller 190 to transfer to the image forming unit 200 the printable media that are picked up by the feeding cassette part 140.
FIGS. 2 through 5B illustrate a configuration of the feeding cassette unit 140 according to an example embodiment of the present invention. As shown in FIG. 2 and FIG. 3A, the feeding cassette unit 140 comprises a feeding cassette 150, a sub pick-up roller 160, a sub pick-up roller cover 170, and a cover rotating switch 180. The sub feeding cassette 150 which is coupled to the casing 500 and arranged to rotate between a waiting position where the feeding cassette 150 is folded up against the casing 500, as shown in FIG. 2, and a feeding position where the feeding cassette 150 is opened from the casing 500 to supply the printable medium P to the pick-up roller 160, as shown in FIG. 4A. The pick-up roller 160, as shown in FIG. 1, picks up the printable medium P from the feeding cassette 150 to the image forming unit 200 while the feeding cassette 150 is in the feeding position. The pick-up roller cover 170 rotates with the rotation of the feeding cassette 150 between the waiting position and the feeding position and is coupled to the casing 500 so as to rotate between an open position, as shown in FIG. 4A, to expose the pick-up roller 160 to the outside and a closed position, as shown in FIG. 2, to cover the pick-up roller 160. The cover rotating switch 180 is provided on one side of the pick-up roller cover 170 and converts the rotation of the feeding cassette 150 into the rotation of the pick-up roller cover 170 so as to open and close the pick-up roller cover 170.
As shown in FIGS. 2 and 4A, the feeding cassette 150 comprises a feeding cassette main body 151, a feeding cassette hinge unit 158, a pressure boss 155, and an angle modulating link 152. The feeding cassette main body 151 is rotatably coupled to the casing 500. The feeding cassette hinge unit 158 rotatably couples the feeding cassette main body 151 to the casing 500. The pressure boss 155, as shown in FIG. 4B, is provided on one side of the feeding cassette main body 151 to push the cover rotating switch 180 when the feeding cassette main body 151 rotates. The angle modulating link 152 is provided on one side of the feeding cassette main body 151 to modulate a rotation angle of the feeding cassette main body 151.
The feeding cassette main body 151 is provided as a plate member having a predetermined area so as to cover a predetermined area of one side of the casing 500. The feeding cassette main body 151 may have a plurality of plate members coupled together so as to extend a storing area according to the size of the stored printable medium P. A guide member (not shown) may be provided in the feeding cassette main body 151 to guide the printable medium P according to the width of the printable medium P.
A coupling device (not shown) may be provided on one side of the feeding cassette main body 151 to fixedly couple the feeding cassette 150 to the casing 500 when the feeding cassette 150 is in the waiting position. In general, a hook may be used for the coupling device. The hook may be coupled to a hook accommodating unit (not shown) provided in the casing 500 to maintain the feeding cassette in the waiting position. Other aspects of the present invention may have different types of coupling devices, such as an adhesive surface.
As shown in FIG. 4B, the pressure boss 155 is arranged in a position corresponding to the cover rotating switch 180 when the feeding cassette main body 151 is in the feeding position. The pressure boss 155 projects from the planar surface of the feeding cassette main body 151 toward the pick-up roller cover 170. The length of the pressure boss 155 may be the shortest length such that the cover rotating switch 180 can rotate the pick-up roller cover 170, in order to reduce interruption when the feeding cassette main body 151 rotates. The pressure boss 155 may be provided separately from the feeding cassette main body 151 and may be coupled to the feeding cassette main body 151 by a gluing coupling method or other coupling methods. The pressure boss may also be integrated into the feeding cassette main body 151.
As shown in FIG. 4A to 4C, the angle modulating link 152 comprises a link guide 152b and a link 152a. The link guide 152b is arranged on opposite sides of the feeding cassette main body 151. The link 152a moves along the link guide 152b. The link 152a is positioned in an upper part of the link guide 152b when the feeding cassette main body 151 is in the waiting position. The link 152a moves along the link guide 152b while the feeding cassette main body 151 is rotating from the waiting position to the feeding position and vice versa. The link 152a is disposed in a lowest end part of the link guide 152b when the feeding cassette main body 151 is in the feeding position. A rotating angle of the feeding cassette 151 in the feeding position can be modulated according to the length of the link guide 152b.
The pick-up roller 160 is in contact with the printable medium P stored in the feeding cassette 150 and picks up the printable medium P feeding cassette to the image forming unit 200. The pick-up roller 160 rotates in contact with the printable medium P and picks up the printable medium P using a friction force.
As shown in FIGS. 3A-3B, the pick-up roller cover 170 is rotatably coupled to an opening part 510 of the casing 500 through which the printable medium P is transferred. The pick-up roller cover 170 interlocks with the cover rotating switch 180 and exposes or covers the pick-up roller 160 with respect to the outside when the cover rotating switch 180 is projected or retreated, respectively. The pick-up roller cover 170 comprises a cover main body 171, a cover rotating shaft 173, a guide shaft 177, and an elastic member 175. The cover rotating shaft supports the cover main body 171 so as to allow the cover main body 171 to rotate with respect to the casing 500. The guide shaft 177 is coupled to the cover rotating switch 180 and converts a projecting and a retreating movement of the cover rotating switch 180 into the rotation of the pick-up roller cover 170 between the open position and the closed position. The elastic member 175 is provided in the cover rotating shaft 173 and enables the cover main body 171 to rotate from the open position to the closed position.
The size of the cover main body 171 corresponds to the size of the opening part 510 formed in the casing 500, as shown in FIG. 4B. The cover main body 171 may have a thickness so as to be able to rotate between the open position and the closed position easily while interlocking with the projection and the retreat of the cover rotating switch 180. The cover rotating shaft 173 is provided on opposite sides of the upper area of the cover main body 171. One end part 173a, as shown in FIG. 6, is rotatably accommodated in a rotating shaft coupling unit 540 of the casing 500. An opposite end part (not shown) is coupled to the cover rotating switch 180. As shown in FIG. 6, the elastic member 175 is provided in one end part 173a of the cover rotating shaft 173 to apply an elastic force in a direction A so that the cover main body 171 can rotate from the open position to the closed position. The elastic member 175 may be provided as a torsion spring to supply an elastic force to the direction where the cover main body 171 is maintained in the closed position. However, other devices may be employed as the elastic member 175 to provide the elastic force.
The guide shaft 177 is separate from the cover rotating shaft 173. As shown in FIG. 5B, one end part 177b of the guide shaft 177 is accommodated in a guide groove 185 of the cover rotating switch 180. The guide shaft 177 moves up and down along the guide groove 185 along with the projection and the retreat of the cover rotating switch 180. As shown in FIG. 5A, the guide shaft 177 is disposed in a lower end part of the guide groove 185 and enables the cover main body 171 to be maintained in the closed position when the cover rotating switch 180 is in the projected position with respect to the casing 500. As shown in FIG. 5B, the guide shaft 177 moves upward along the guide groove 185 when the cover rotating switch is projected with respect to the casing 500 and moves downward along the guide groove 185 when the cover rotating switch 180 is retreated with respect to the casing 500. The cover main body 171 opens according to the movement of the guide shaft 177.
The cover rotating switch 180 comprises a switch main body 181, a cover rotating shaft coupling unit (not shown), and the guide groove 185. The switch main body 181 projects and retreats with respect to the casing 500 based on the rotation of the feeding cassette 150. The cover rotating shaft coupling unit is provided on one side of the switch main body 181 and rotatably supports the cover rotating shaft 173. The guide groove 185 guides the guide shaft 177b.
The switch main body 181 projects and retreats with respect to the casing 500 through a switch accommodating hole (not shown) of the casing 500 and enables the pick-up roller cover 170 to rotate between the open position and the closed position. The switch main body 181 is projected with respect to the casing 500 when the feeding cassette 150 is in the waiting position and is pushed by the pressure boss 155 to be retreated with respect to the casing 500 when the feeding cassette 150 is in the feeding position.
The guide groove 185 is formed through one area of the switch main body 181 to movably accommodate the motion of the guide shaft 177b. The guide groove 185 may have a length such that that the cover main body 171 can open the opening part 510 according to the upward rotation of the guide shaft 177b.
Returning to FIG. 1, the transferring roller 190 transfers to the image forming unit 200 the printing medium that is picked up from either the main feeding unit 110 or the sub feeding unit 140. A plurality of the transferring rollers 190 may be provided based on the length and the shape of a transferring route from the main feeding unit 110 (or the sub feeding unit 140) to the image forming unit 200.
The image forming unit 200 forms an image on the printable medium P transferred through the transferring roller 190. The image forming unit 200 may have a plurality of photosensitive drums 220C, 220M, 220Y, and 220K; exposure units 210C, 210M, 210Y, and 210K; and developing units 230C, 230M, 230Y, and 230K, all corresponding to toner of cyan (C), magenta (M), yellow (Y), and black (B). A transcription belt 240 is disposed adjacent to each of the photosensitive drums 220C, 220M, 220Y, and 220B. A belt driving roller 250 is provided in the photosensitive drums 220C, 220M, 220Y, and 220B to transfer the transcription belt 240 at a uniform speed. A transcription roller 260 is in contact with the transcription belt 240 across the printable medium to transcribe the developer on the transcription belt 240 onto the printable medium. The fixing unit 300 fixes the transcribed image onto the printable medium P by heat and pressure. The image forming unit 200 and the fixing unit 300 may be configured in any fashion, depending on the particular image forming apparatus.
The discharging unit 400 discharges the printable medium P on which the image is fixed through the fixing unit 300. The printable medium P is discharged through a discharging hole (not shown) provided on an upper side of the casing 500 and is stored in the discharging unit 400.
A direction changing unit (not shown) may be further provided between the fixing unit 300 and the discharging unit 400 to change a transferring direction of the printable medium P to form an image on another side of the printable medium P. The printable medium P may be re-transferred to the image forming unit 200 by a duplex roller (not shown).
The casing 500 accommodates the above-described components and protects them from outside impact or outside contamination. The casing 500 comprises the opening part 510 to transfer the printable medium P transferred from the feeding cassette 150 to the outside, the switch accommodating hole to accommodate the switch main body 181 so that the cover rotating switch 180 can be projected and retreated, and the discharging hole through which the printable medium P image-formed in the fixing unit 300 is discharged.
The opening part 510 may have a width corresponding to the maximum width of the printable media stored in the feeding cassette 150. The opening part 510 may be provided to have a height corresponding to the volume of the printable media stored in the feeding cassette 150 so that the pick-up roller 160 can pick up a printable medium P at the top of the pile.
The switch accommodating hole is provided on one side of the opening part 510 and accommodates the switch main body 181. The switch accommodating hole 520 may be larger than a cross-section of the switch main body 181 so that the switch main body 181 can easily project and retreat.
An image forming routine of the image forming apparatus 1 with this configuration according to an example embodiment will be described with reference to FIGS. 1 through 6. First, as shown in FIG. 2, when a user separates the feeding cassette 150 coupled to the casing 500 in the waiting position from the casing 500, the link 152a moves along the link guide unit 152b and the feeding cassette 150 rotates. In response to the rotation of the feeding cassette 150, the pressure boss 155 feeding cassette pushes the switch main body 181, as shown in FIG. 4B. The switch main body 181, projected with respect to the casing 500, retreats with respect to the casing 500 due to the pressure from the pressure boss 155, as shown in FIG. 5B.
The motion of the switch main body 181 causes the guide shaft 177b to rotate upward along the guide groove 185 in the retreating direction of the switch main body 181. The cover main body 171 rotates with respect to the cover rotating shaft 173b to the open position, exposing the pick-up roller 160 to the outside through the opening 510 to contact the printable medium P stored in the feeding cassette 150. The pick-up roller 160 rotates according to an output signal by the user and supplies a friction force to the top printable medium P stored in the feeding cassette 150 to pick up the top printable medium P. The picked-up printable medium P is transferred through the transferring roller 190.
The image forming unit 200 sprays developer on the printable medium P to form an image thereon. The fixing unit 300 fixes the developer onto the printable medium P by heat and pressure. The image-fixed printable medium P is discharged through the discharging unit 400.
According to an example embodiment of the present invention, the image forming apparatus 1 can be kept clean for a long time, since the pick-up roller 160 of the sub feeding unit 140 is protected from outside contamination. The pick-up roller cover 170 moves with the rotation of the feeding cassette 150 by the cover rotating switch 180 so that the feeding cassette can be used without an additional opening/closing unit.
FIGS. 7A and 7B are schematic views illustrating a configuration of a sub feeding unit 140a according to another example embodiment of the present invention. The sub feeding unit 140a comprises a pick-up roller cover 170a rotatably coupled to the casing 500 and a feeding cassette 150a pick-up roller.
The pick-up roller cover 170a comprises a cover main body 171a and the cover rotating shaft 173 rotatably supporting the cover main body 171a in the casing 500. The feeding cassette 150a comprises the feeding cassette main body 151a, a feeding cassette rotating shaft 153a, and an elastic pressure unit 156 (shown in FIG. 7B) provided on opposite ends of the feeding cassette main body 151a. The elastic pressure unit 156 rotates elastically according to the rotation of the feeding cassette main body 151a and pushes the pick-up roller cover 170a.
The elastic pressure unit 156 comprises the coupling shaft 157 rotatably coupled to the feeding cassette main body 151a, and a torsion spring 157a provided on the coupling shaft 157 to supply the elastic force to the coupling shaft 157 so that the elastic pressure unit 156 can rotate to push the pick-up roller cover 170a when the feeding cassette 150a rotates.
A feeding process of the sub feeding unit 140a according to the example embodiment described in connection with FIG. 7A and FIG. 7B will be described as follows. First, when the user separates the feeding cassette 150a from the casing 500, the elastic pressure unit 156 rotates due to the elastic force of the torsion spring 157a. Accordingly, the elastic pressure unit 156 pushes the pick-up roller cover main body 171a, and causes the pick-up roller cover main body 171a to open.
The sub feeding unit 140a according to the example embodiment described in connection with FIG. 7A and FIG. 7B may have a simpler configuration than that of the example embodiment described in connection with FIGS. 1-6, since the elastic pressure unit 156 pushes the pick-up roller cover 170a open directly according to the rotation of the feeding cassette 150a.
FIGS. 8A and 8B are schematic views illustrating a sub feeding unit 140b according to still another example embodiment of the present invention. The sub feeding unit 140b comprises a pick-up roller cover 170b coupled to the casing 500 so as to move up or down and a feeding cassette 150b having the elastic pressure unit 156 to move the pick-up roller cover 170b upward.
The pick-up roller cover 170b comprises a cover main body 171b having a predetermined inclined surface 173b. A rail coupling unit (not shown) may be provided on opposite sides of the cover main body 171b. The rail coupling unit may be coupled to a guide rail (not shown) that is provided on an internal wall of the casing 500 when the cover main body 171b moves up or down.
The feeding cassette 150b comprises a feeding cassette main body 151b, a feeding cassette rotating shaft 153b, and the elastic pressure unit 156. The elastic pressure unit 156 is arranged on opposite end parts of the feeding cassette main body 151b and is elastically rotated according to the rotation of the feeding cassette main body 151b to push the pick-up roller cover 170b. The elastic pressure unit 156 comprises the coupling shaft 157 and the torsion spring 157a. The coupling shaft 157 is rotatably coupled to the feeding cassette main body 151b and the torsion spring 157a is provided on the coupling shaft 157. The torsion spring 157a supplies an elastic force to the coupling shaft 157 so that the elastic pressure unit 156 can elastically rotate and push the pick-up roller cover 170b when the feeding cassette 150a rotates. A pressure inclined surface 156b is provided in a lower end area of the elastic pressure unit 156 corresponding to the shape of the inclined surface 173b of the pick-up roller cover 170b.
A feeding process of the sub feeding unit 140b according to the example embodiment described in connection with FIG. 8A and FIG. 8B will be described as follows. First, when the user separates the feeding cassette 150b from the casing 500, the elastic pressure unit 156 is rotated by the elastic force of the torsion spring 157a. Accordingly, the pressure inclined surface 156b of the elastic pressure unit 156 pushes the inclined surface 173b of the cover main body 171b. The cover main body 171b moves upward inside the casing 500 to open the opening part 510.
The sub feeding unit 140b according to the example embodiment described in connection with FIG. 8A and FIG. 8B can be easily operated without an additional opening/closing unit since the pick-up roller cover 170b moves upwardly or downwardly inside the casing 500 along the shape of the inclined surface 173b formed in the pick-up roller cover 170b.
The image forming apparatus 1 according to the foregoing exemplary embodiments of the present invention includes only the feeding cassette part 140 provided rotatably with respect to the casing 500, but not limited thereto. Alternatively, as shown in FIG. 9, the image forming apparatus may further include a sub feeding part 120 accommodated in the casing 500. In this case, a user can select either of the sub feeding part 120 or the feeding cassette part 140. If the sub feeding part 120 is selected, the feeding cassette part 140 is coupled to the casing 500 and the pick-up roller cover 170 maintains a closed state, thereby preventing the pick-up roller 160 from contamination.
The image forming unit 200 according to an example embodiment of the present invention may employ a multi-pass type having four color developers and four exposure parts. The image forming unit 200 may also employ a single-pass type having four color developers and one exposure unit or a mono type using one color (black) developer to form an image.
As described above, the image forming apparatus according to aspects of the present invention comprises the pick-up roller cover to expose and cover the pick-up roller with respect to the outside so that the pick-up roller can be used cleanly for a long time. In addition, a smooth feeding of the sub feeding unit can be performed.
While there have been illustrated and described what are considered to be example embodiments of the present invention, it will be understood by those skilled in the art and as technology develops that various changes and modifications, may be made, and equivalents may be substituted for elements thereof without departing from the true scope of the present invention. Many modifications, permutations, additions and sub-combinations may be made to adapt the teachings of the present invention to a particular situation without departing from the scope thereof. For example, the image forming unit may form an image onto the printable medium P using the inkjet technique, the electrophotographic technique, or the thermal transfer technique. Similarly, the feeding cassette may be designed so as to omit some of the components described with respect to the example embodiments shown in the figures, such as all or a portion of the various shafts. Accordingly, it is intended, therefore, that the present invention not be limited to the various example embodiments disclosed, but that the present invention includes all embodiments falling within the scope of the appended claims.