This application claims the benefit of Korean Patent Application No. 2006-102436, filed Oct. 20, 2006, and No. 2007-73031, filed Jul. 20, 2007, in the Korean Intellectual Property Office, the disclosures of which are incorporated herein by reference.
1. Field of the Invention
Aspects of the present invention relate to an image forming apparatus and, more particularly, to an image forming apparatus having a pick-up roller cover.
2. Related Art
Image forming apparatuses, such as laser printers, photocopiers, facsimile machines, and multi-functional products, are generally connected to a host apparatus in which image data is stored to print the image data onto a printable medium according to an output signal from the host apparatus. The image forming apparatus comprises a feeding unit to store printable media, an image forming unit to form an image onto a printable medium fed from the feeding unit, and a discharging unit to discharge an image-formed printable medium. Image forming apparatuses may be classified into inkjet types, electrophotographic types, and thermal transfer types, depending on how the image forming apparatus forms the image onto the printable medium.
Generally, a feeding cassette is also detachably provided in a casing to stored printable media; and a pick-up roller is arranged to supply the printable media stored in feeding cassette to the image forming unit. In addition, a feeding cassette may be mounted to the casing to store additional printable media.
However, the surface of the conventional pick-up roller is often contaminated by dust from the outside or by paper powder from the inside of the casing since the surface of the conventional pick-up roller is exposed to the outside, even when no printable medium is being fed to the image forming apparatus. If the surface of the pick-up roller is contaminated, the printable media stored in the feeding cassette cannot be supplied with a proper friction force or be fed smoothly.
Aspects of the present invention provide an image forming apparatus comprising a pick-up roller cover capable of protecting a pick-up roller from being contaminated by the outside.
According to an aspect of the present invention, an image forming apparatus is provided comprising an image forming unit to form an image on a printable medium; a feeding cassette arranged so as to move between a feeding position feeding cassette to store a stack of printable media and a waiting position where the feeding cassette is folded; a pick-up roller to feed an individual sheet of printable medium from the feeding cassette to the image forming unit, when the feeding cassette is in the feeding position; and a pick-up roller cover arranged so as to rotate between an open position to expose the pick-up roller and a closed position to cover the pick-up roller.
According to another aspect of the invention, the pick-up roller cover moves from the closed position to the open position as the feeding cassette moves from the waiting position to the feeding position.
According to another aspect of the invention, the image forming apparatus further comprises a pressing boss provided on one side of the feeding cassette; and a cover rotating switch provided on one side of the casing and interlocked with the pressing boss so as to project and retreat along with a pressing and releasing of the pressing boss and to guide the rotation of the pick-up roller cover between the open position and the closed position when the feeding cassette rotates from the waiting position to the feeding position.
According to another aspect of the invention, the pick up roller cover further comprises a cover main body and a cover hinge unit rotatably coupling the cover main body to the casing.
According to another aspect of the invention, the pick-up roller cover further comprises a guide shaft separated from the cover hinge unit; and the cover rotating switch comprises a guide groove to guide the guide shaft so that the pick-up roller cover can move from the closed position to the open position according to the projection and retreat of the cover rotating switch.
According to another aspect of the invention, the cover hinge unit comprises an elastic member to provide an elastic force to the guide shaft so that the cover rotating switch in the retreated position can be projected with respect to a casing when the cover rotating switch is released from the pressing boss.
According to another aspect of the invention, the image forming apparatus further comprises a pressure boss provided on one side of the feeding cassette to press the pick-up roller cover to as to rotate the pick-up roller cover from the closed position to the open position when the feeding cassette rotates from the waiting position to the feeding position.
According to another aspect of the invention, the image forming apparatus further comprises a hinge unit rotatably supporting the pick-up roller cover and disposed between the pick-up roller cover and the casing.
According to another aspect of the invention, the image forming apparatus further comprises an elastic member arranged at the hinge unit to provide an elastic force so that the pick-up roller cover can rotate to the closed position.
According to another aspect of the invention, the pick-up roller cover comprises a first inclined surface inclined at a predetermined angle in a lower part of the pick-up roller cover, and the pick-up roller cover is coupled to the casing so as to move up or down between the closed position and the open position; and the feeding cassette comprises an ascending and descending link having a second inclined surface corresponding to the first inclined surface, the ascending and descending link rotating with respect to the feeding cassette along with the rotation of the feeding cassette and pressing the pick-up roller cover so that the pick-up roller cover can move up or down.
According to another aspect of the invention, the casing comprises an accommodating unit to accommodate the pick-up roller cover in the open position; and the accommodating unit comprises an ascending and descending guide rail to slidingly guide the pick-up roller cover according to the pressing of the ascending and descending link.
According to another aspect of the invention, a image forming apparatus is provided comprising a casing; an image forming unit inside the casing to forms an image onto a printable medium; a feeding cassette coupled to the casing and arranged so as to rotate between a feeding position to store a stack of printable media and a waiting position where the feeding cassette is folded; a pick-up roller to feed the printable medium from the feeding cassette to the image forming unit; and a pick-up roller cover coupled to the casing to move between an open position to expose the pick-up roller to the outside so as to allow the pick-roller to feed the printable medium from the feeding cassette to the image forming unit and a closed position to cover the pick-up roller so as to prevent contamination of the pick-up roller.
Additional aspects and/or advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
These and/or other aspects and advantages of the invention will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the present embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. The embodiments are described below in order to explain the present invention by referring to the figures.
As shown in
The feeding unit 100 comprises a main feeding unit 110 detachably mounted to the casing 500, a feeding cassette 150 coupled to the casing 500 to store printable media and arranged so as to rotate, and a transferring roller 190 to transfer to the image forming unit 200 the printable media that are picked up by the feeding unit 100. In this case, a user can select either of the main feeding unit 110 or the feeding cassette 150. If the main feeding unit 110 is selected, a pick-up roller cover 170 maintains a closed state, thereby preventing a pick-up roller 160 from contamination.
As shown in
The feeding cassette main body 151 is provided as a plate member having a predetermined area so as to cover a predetermined area of one side of the casing 500. The feeding cassette main body 151 may have a plurality of plate members coupled together so as to extend a storing area according to the size of the stored printable medium P. A guide member (not shown) may be provided in the feeding cassette main body 151 to guide the printable medium P according to the width of the printable medium P.
A coupling device (not shown) may be provided on one side of the feeding cassette main body 151 to fixedly couple the feeding cassette 150 to the casing 500 when the feeding cassette 150 is in the waiting position. In general, a hook may be used for the coupling device. The hook may be coupled to a hook accommodating unit (not shown) provided in the casing 500 to maintain the feeding cassette in the waiting position. Other aspects of the present invention may have different types of coupling devices, such as an adhesive surface.
As shown in
As shown in
The pick-up roller 160 is in contact with the printable medium P stored in the feeding cassette 150 and picks up the printable medium P feeding cassette to the image forming unit 200. The pick-up roller 160 rotates in contact with the printable medium P and picks up the printable medium P using a friction force.
As shown in
The size of the cover main body 171 corresponds to the size of the opening part 115 formed in the main feeding unit casing 111, as shown in
The guide shaft 177 is separate from the cover rotating shaft 173. As shown in
The cover rotating switch 180 comprises a switch main body 181, a cover rotating shaft coupling unit (not shown), and the guide groove 185. The switch main body 181 projects and retreats with respect to the main feeding unit casing 111 based on the rotation of the feeding cassette 150. The cover rotating shaft coupling unit is provided on one side of the switch main body 181 and rotatably supports the cover rotating shaft 173. The guide groove 185 guides the guide shaft 177b.
The switch main body 181 enables the pick-up roller cover 170 to rotate between the open position and the closed position. The switch main body 181 is projected with respect to the main feeding unit casing 111 when the feeding cassette 150 is in the waiting position and is pushed by the pressure boss 155 to be retreated with respect to the main feeding unit casing 111 when the feeding cassette 150 is in the feeding position.
The guide groove 185 is formed through one area of the switch main body 181 to movably accommodate the motion of the guide shaft 177. The guide groove 185 may have a length such that that the cover main body 171 can open the opening part 115 according to the upward rotation of the guide shaft 177.
Returning to
The image forming unit 200 forms an image on the printable medium P transferred through the transferring roller 190. The image forming unit 200 may have a plurality of photosensitive drums 220C, 220M, 220Y, and 220K; exposure units 210C, 210M, 210Y, and 210K; and developing units 230C, 230M, 230Y, and 230K, all corresponding to toner of cyan (C), magenta (M), yellow (Y), and black (K). A transcription belt 240 is disposed adjacent to each of the photosensitive drums 220C, 220M, 220Y, and 220K. A belt driving roller 250 is provided in the photosensitive drums 220C, 220M, 220Y, and 220K to transfer the transcription belt 240 at a uniform speed. A transcription roller 260 is in contact with the transcription belt 240 across the printable medium to transcribe the developer on the transcription belt 240 onto the printable medium. The fixing unit 300 fixes the transcribed image onto the printable medium P by heat and pressure. The image forming unit 200 and the fixing unit 300 may be configured in any fashion, depending on the particular image forming apparatus.
The discharging unit 400 discharges the printable medium P on which the image is fixed through the fixing unit 300. The printable medium P is discharged through a discharging hole (not shown) provided on an upper side of the casing 500 and is stored in the discharging unit 400.
A direction changing unit (not shown) may be further provided between the fixing unit 300 and the discharging unit 400 to change a transferring direction of the printable medium P to form an image on another side of the printable medium P. The printable medium P may be re-transferred to the image forming unit 200 by a duplex roller (not shown).
The casing 500 accommodates the above-described components and protects them from outside impact or outside contamination.
The opening part 115 is formed in the main feeding unit casing 111 and transfers the printable medium P transferred from the feeding cassette 150 to the outside. The opening part 115 may have a width corresponding to the maximum width of the printable media stored in the feeding cassette 150. The opening part 115 may be provided to have a height corresponding to the volume of the printable media stored in the feeding cassette 150 so that the pick-up roller 160 can pick up a printable medium P at the top of the pile.
A switch accommodating hole 183 is formed on one side of the opening part 115 and accommodates the switch main body 181 so that the cover rotating switch 180 can be projected and retreated, and the discharging hole through which the printable medium P image-formed in the fixing unit 300 is discharged. The switch accommodating hole 183 may be larger than a cross-section of the switch main body 181 so that the switch main body 181 can easily project and retreat.
An image forming routine of the image forming apparatus 1 with this configuration according to an example embodiment will be described with reference to
The motion of the switch main body 181 causes the guide shaft 177b to rotate upward along the guide groove 185 in the retreating direction of the switch main body 181. The cover main body 171 rotates with respect to the cover rotating shaft 173 to the open position, exposing the pick-up roller 160 to the outside through the opening 115 to contact the printable medium P stored in the feeding cassette 150. The pick-up roller 160 rotates according to an output signal by the user and supplies a friction force to the top printable medium P stored in the feeding cassette 150 to pick up the top printable medium P. The picked-up printable medium P is transferred through the transferring roller 190.
The image forming unit 200 sprays developer on the printable medium P to form an image thereon. The fixing unit 300 fixes the developer onto the printable medium P by heat and pressure. The image-fixed printable medium P is discharged through the discharging unit 400.
According to an example embodiment of the present invention, the image forming apparatus 1 can be kept clean for a long time, since the pick-up roller 160 of the main feeding unit 110 is protected from outside contamination. The pick-up roller cover 170 moves with the rotation of the feeding cassette 150 by the cover rotating switch 180 so that the feeding cassette 150 can be used without an additional opening/closing unit.
The pick-up roller cover 170a comprises a cover main body 171a and the cover rotating shaft 173a rotatably supporting the cover main body 171a. The feeding cassette 150a comprises the feeding cassette main body 151a, a feeding cassette rotating shaft 153a, and an elastic pressure unit 156 (shown in
The elastic pressure unit 156 comprises the coupling shaft 157 rotatably coupled to the feeding cassette main body 151a, and a torsion spring 157a provided on the coupling shaft 157 to supply the elastic force to the coupling shaft 157 so that the elastic pressure unit 156 can rotate to push the pick-up roller cover 170a when the feeding cassette 150a rotates.
A feeding process of the sub feeding unit 140a according to the example embodiment described in connection with
The sub feeding unit 140a according to the example embodiment described in connection with
The pick-up roller cover 170b comprises a cover main body 171b having a predetermined inclined surface 173b. A rail coupling unit (not shown) may be provided on opposite sides of the cover main body 171b. The rail coupling unit may be coupled to a guide rail (not shown) that is provided on an internal wall of the main feeding unit casing 111b when the cover main body 171b moves up or down.
The feeding cassette 150b comprises a feeding cassette main body 151b, a feeding cassette rotating shaft 153b, and the elastic pressure unit 156a. The elastic pressure unit 156a is arranged on opposite end parts of the feeding cassette main body 151b and is elastically rotated according to the rotation of the feeding cassette main body 151b to push the pick-up roller cover 170b. The elastic pressure unit 156a comprises the coupling shaft 157 feeding cassette and the torsion spring 157a. The coupling shaft 157 is rotatably coupled to the feeding cassette main body 151b and the torsion spring 157a is provided on the coupling shaft 157. The torsion spring 157a supplies an elastic force to the coupling shaft 157 so that the elastic pressure unit 156a can elastically rotate and push the pick-up roller cover 170b when the feeding cassette 150a rotates. A pressure inclined surface 156b is provided in a lower end area of the elastic pressure unit 156a corresponding to the shape of the inclined surface 173b of the pick-up roller cover main body 171b.
A feeding process of the sub feeding unit 140b according to the example embodiment described in connection with
The sub feeding unit 140b according to the example embodiment described in connection with
The image forming unit 200 according to an example embodiment of the present invention may employ a multi-pass type having four color developers and four exposure parts. The image forming unit 200 may also employ a single-pass type having four color developers and one exposure unit or a mono type using one color (black) developer to form an image.
As described above, the image forming apparatus according to aspects of the present invention comprises the pick-up roller cover to expose and cover the pick-up roller with respect to the outside so that the pick-up roller can be used cleanly for a long time. In addition, a smooth feeding of the sub feeding unit can be performed.
While there have been illustrated and described what are considered to be example embodiments of the present invention, it will be understood by those skilled in the art and as technology develops that various changes and modifications, may be made, and equivalents may be substituted for elements thereof without departing from the true scope of the present invention. Many modifications, permutations, additions and sub-combinations may be made to adapt the teachings of the present invention to a particular situation without departing from the scope thereof. For example, the image forming unit may form an image onto the printable medium P using the inkjet technique, the electrophotographic technique, or the thermal transfer technique. Similarly, the feeding cassette may be designed so as to omit some of the components described with respect to the example embodiments shown in the figures, such as all or a portion of the various shafts. Accordingly, it is intended, therefore, that the present invention not be limited to the various example embodiments disclosed, but that the present invention includes all embodiments falling within the scope of the appended claims.
Number | Date | Country | Kind |
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10-2006-0102436 | Oct 2006 | KR | national |
10-2007-0073031 | Jul 2007 | KR | national |
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Number | Date | Country | |
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20080093789 A1 | Apr 2008 | US |