This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2022-025619, filed on Feb. 22, 2022, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Embodiments of the present disclosure generally relate to an image forming apparatus. Specifically, the embodiments relate to a harness coupling structure to couple a harness of a fixing device to a harness of a power supply, and the embodiments relate to the image forming apparatus having the harness coupling structure.
An electrophotographic image forming apparatus such as a copier, a facsimile, a printer, or a multifunction peripheral includes a fixing device to fix a toner image formed on a surface of a sheet-like recording medium onto the recording medium. The fixing device is detachably attached to a body of the image forming apparatus to facilitate maintenance. The body of the image forming apparatus and the fixing device are electrically coupled to each other by a drawer connector or a harness.
This specification describes an improved image forming apparatus that includes a fixing device, a power supply, a toner container, a cover, a first harness, and a second harness. The power supply supplies power to the fixing device. The toner container compartment is between the fixing device and the power supply and receives a toner container. The cover is on the toner container compartment and moves into the toner container compartment. The first harness is coupled to the power supply, and the second harness is coupled to the fixing device. The second harness is detachably coupled to the first harness above the cover.
A more complete appreciation of the disclosure and many of the attendant advantages and features thereof can be readily obtained and understood from the following detailed description with reference to the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present invention and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. Also, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have a similar function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, embodiments of the present disclosure are described below. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Identical reference numerals are assigned to identical components or equivalents and a description of those components is simplified or omitted.
The following describes a configuration of an image forming apparatus.
As illustrated in
The toner bottles 2Y, 2M, 2C, and 2K contain toner to be supplied to photoconductors 5, respectively.
The image forming apparatus 100 includes image forming devices 4Y, 4M, 4C, and 4K that form toner images on the surfaces of the photoconductors 5. Forming the toner image on the surface of the photoconductor 5 reduces (in other words, consumes) the toner in each of the toner bottles 2Y, 2M, 2C, and 2K. That is, the toner bottles 2Y, 2M, 2C, and 2K are examples of consumable components that are gradually consumed each time the image forming devices 4Y, 4M, 4C, and 4K form the toner images.
The image forming apparatus 100 illustrated in
Specifically, each of the image forming devices 4Y, 4M, 4C, and 4K includes, e.g., the photoconductor 5 having a drum shape and serving as a latent image bearer, a charger 6 that charges the surface of the photoconductor 5, a developing device 7 that supplies toner to the surface of the photoconductor 5, and a cleaner 8 that cleans the surface of the photoconductor 5.
An exposure device 9 is disposed below the image forming devices 4Y, 4M, 4C, and 4K and exposes the outer circumferential surfaces of the respective photoconductors 5 with laser beams. The exposure device 9 includes a light source, a polygon mirror, an f-O lens, and a reflection mirror to irradiate the surface of the photoconductor 5 with the laser beam according to image data.
A transfer device 3 is disposed above the image forming devices 4Y, 4M, 4C, and 4K. The transfer device 3 includes an intermediate transfer belt 30 serving as an intermediate transferor, four primary transfer rollers 31 serving as primary transfer devices.
The transfer device 3 also includes a secondary transfer roller 36 as a secondary transfer device and a secondary transfer backup roller 32. In addition, the transfer device 3 includes a cleaning backup roller 33, a tension roller 34, and a belt cleaner 35.
The intermediate transfer belt 30 is an endless belt stretched taut across the secondary transfer backup roller 32, the cleaning backup roller 33, and the tension roller 34. In the present embodiment, as a driver drives and rotates the secondary transfer backup roller 32 counterclockwise, the intermediate transfer belt 30 rotates in a direction indicated by an arrow in
The four primary transfer rollers 31 sandwich the intermediate transfer belt 30 together with the four photoconductors 5, forming four primary transfer nips between the intermediate transfer belt 30 and the photoconductors 5, respectively. Each primary transfer roller 31 is connected to a power supply that applies a predetermined direct current (DC) voltage and/or alternating current (AC) voltage to each primary transfer roller 31.
The intermediate transfer belt 30 is interposed between the secondary transfer roller 36 and the secondary transfer backup roller 32 to form a secondary transfer nip. Similar to the primary transfer rollers 31, the secondary transfer roller 36 is connected to the power supply that applies a predetermined direct current (DC) voltage and/or alternating current (AC) voltage to the secondary transfer roller 36.
The belt cleaner 35 includes a cleaning brush and a cleaning blade that contact an outer circumferential surface of the intermediate transfer belt 30. A waste toner conveyance tube extends from the belt cleaner 35 to an inlet of a waste toner container to convey waste toner collected from the intermediate transfer belt 30 by the belt cleaner 35 to the waste toner container.
The bottle accommodating section 104 is disposed in an upper portion of the body of the image forming apparatus 100. Four toner bottles 2Y, 2M, 2C, and 2K each containing fresh toner to be supplied to the developing device are removably mounted in the bottle accommodating section 104. The fresh toner is supplied from the toner bottles 2Y, 2M, 2C, and 2K to the respective developing devices 7 through toner supply tubes connected between the toner bottles 2Y, 2M, 2C, and 2K and the respective developing devices 7.
In a lower portion of the body of the image forming apparatus 100, a sheet feeding tray 10 and a sheet feeding roller 11 are disposed. The sheet feeding tray 10 contains sheets P as recording media. The sheet feeding roller 11 feeds the sheet P from the sheet feeding tray 10. The sheets P as the recording media may be plain paper, thick paper, postcards, envelopes, thin paper, coated paper, art paper, tracing paper, overhead projector (OHP) transparencies, and the like. Optionally, the image forming apparatus 100 may include a bypass feeder that imports such recording media placed on a bypass tray into the body of the image forming apparatus 100.
The body of the image forming apparatus 100 includes a conveyance path R to convey the sheet P from the sheet feeding tray 10 to a sheet ejection roller pair 13 via the secondary transfer nip. The sheet ejection roller pair 13 ejects the sheet P outside the body of the image forming apparatus 100. In the conveyance path R, a pair of timing rollers 12 is disposed upstream from the secondary transfer nip in a direction in which the sheet P is conveyed (hereinafter simply referred to as a sheet conveyance direction). The pair of timing rollers 12 sends out the sheet P fed from the sheet feeding roller 11 toward the secondary transfer nip at a predetermined time.
The image forming apparatus 100 includes a fixing device 20 disposed downstream from the secondary transfer roller 36 in the sheet conveyance direction. The fixing device receives the sheet P bearing the toner image and fixes the toner image onto the sheet P. On the conveyance path R downstream from the fixing device 20 in the sheet conveyance direction, the sheet ejection roller pair 13 is disposed to eject the sheet P outside the image forming apparatus 100. To stack the sheet P ejected outside the body of the image forming apparatus 100, an output tray 14 is disposed on a top surface of the image forming apparatus 100.
Next, a basic operation of the image forming apparatus 100 (illustrated as the laser printer) according to the present embodiment is described below with reference to
When an image forming operation is started, the photoconductor 5 in each of the image forming devices 4Y, 4M, 4C, and 4K is driven to rotate clockwise in
The exposure device 9 emits laser beams onto the charged outer circumferential surfaces of the photoconductors 5, respectively, thus forming electrostatic latent images on the photoconductors 5. The image data used to expose the respective photoconductors 5 is monochrome image data produced by decomposing a desired full color image into yellow, cyan, magenta, and black image data. The developing devices 7 supply yellow, cyan, magenta, and black toners to the electrostatic latent images formed on the photoconductors 5, visualizing the electrostatic latent images as yellow, cyan, magenta, and black toner images, respectively.
Simultaneously, as the print job starts, the secondary transfer backup roller 32 is driven and rotated counterclockwise in
When the yellow, magenta, cyan, and black toner images formed on the photoconductors 5 reach the primary transfer nips, respectively, in accordance with rotation of the photoconductors 5, the transfer electric fields generated at the primary transfer nips transfer the yellow, magenta, cyan, and black toner images from the photoconductors 5 onto the intermediate transfer belt 30, respectively, such that the yellow, magenta, cyan, and black toner images are superimposed successively on the intermediate transfer belt 30. Thus, a full color toner image is formed on the outer circumferential surface of the intermediate transfer belt 30.
After the primary transfer of the yellow, cyan, magenta, and black toner images from the photoconductors 5 onto the intermediate transfer belt 30, the cleaners 8 remove residual toner failed to be transferred onto the intermediate transfer belt 30 and therefore remaining on the photoconductors 5 therefrom, respectively. Thereafter, a discharger removes the charge on the outer circumferential surface of the photoconductor 5 to ready the photoconductor 5 for the next image formation.
On the other hand, the sheet feeding roller 11 disposed in the lower portion of the image forming apparatus 100 is driven and rotated to feed the sheet P from the sheet feeding tray 10 toward the pair of timing rollers 12 through the conveyance path R. When the sheet P comes into contact with the pair of timing rollers 12, the pair of timing rollers 12 temporarily stops conveying the sheet P.
Thereafter, the pair of timing rollers 12 is rotated at a predetermined time to convey the sheet P to the secondary transfer nip in synchronization with the full-color toner image formed on the intermediate transfer belt 30 reaching the secondary transfer nip. The secondary transfer roller 36 is supplied with a transfer voltage having the polarity opposite the polarity of the charged toner contained in the full-color toner image formed on the intermediate transfer belt 30, thereby generating a transfer electric field at the secondary transfer nip.
The transfer electrical field transfers the full-color toner image from the intermediate transfer belt 30 onto the sheet P at a time. After the secondary transfer of the full color toner image from the intermediate transfer belt 30 onto the sheet P, the belt cleaner 35 removes residual toner failed to be transferred onto the sheet P and therefore remaining on the intermediate transfer belt 30 therefrom. The removed toner is conveyed and collected into a waste toner container disposed inside the image forming apparatus 100.
Thereafter, the sheet P bearing the full-color toner image is conveyed to the fixing device 20 that fixes the full-color toner image on the sheet P. The sheet P bearing the fixed full-color toner image is ejected by the sheet ejection roller pair 13 onto the outside of the image forming apparatus 100 and is stacked on the output tray 14.
The above describes the image forming operation of the image forming apparatus 100 to form the full-color toner image on the sheet P. Alternatively, the image forming apparatus 100 may form a monochrome toner image by using any one of the four image forming devices 4Y, 4C, 4M, and 4K or may form a bicolor toner image or a tricolor toner image by using two or three of the image forming devices 4Y, 4C, 4M, and 4K.
The following describes the principle of a harness coupling structure according to the present embodiment of the present disclosure.
The power supply according to the present embodiment is not limited to the power supply board 40. The power supply may include a control board. The control board controls a heat generation amount generated by the heater in the fixing device 20 (in other words, power input to the heater) based on results detected by a plurality of thermistors in the fixing device 20 and raises the temperature of the heater to a predetermined temperature to perform temperature control.
In
The image forming apparatus 100 includes a toner bottle cover 65 as a cover above the housing 60. The toner bottle cover 65 is configured to be openable and closable.
A structure to open and close the toner bottle cover 65 may be, for example, a structure in which the toner bottle cover 65 rotates about a rotation shaft 65a as described below with reference to
Above the toner bottle cover 65, a connector C1 of a harness H1 extending from the power supply board 40 and a connector C2 of a harness H2 extending from the fixing device are detachably connected to each other. Taking out the toner bottle 2K and opening the toner bottle cover 65 downward enables access to the connectors C1 and C2.
In the present embodiment, coupling the connector C1 to the connector C2 at a position above the toner bottle 2K as illustrated in
The connector C1 may be coupled to the connector C2 below the toner bottle 2K. However, the configuration in which the connector C1 is coupled to the connector C2 at the position above the toner bottle 2K has an advantage that the connectors C1 and C2 are not contaminated with toner even if toner leaks from the toner bottle 2K.
The position at which the connector C1 is coupled to the connector C2 may be between the toner bottle 2K and the fixing device 20 or between a toner bottle and the power supply board 40. In this case, a space is designed to set the connectors on the side of the housing 60. The horizontal size of the image forming apparatus in which the connector C1 is coupled to the connector C2 at the position above the toner bottle is smaller than the horizontal size of the image forming apparatus having the space to set the connectors on the side of the housing 60. As a result, the configuration in which the connector C1 is coupled to the connector C2 at the position above the toner bottle can reduce an area to place the image forming apparatus.
The lengths of the harnesses H1 and H2 of the image forming apparatus in which the connector C1 is coupled to the connector C2 at the position above the toner bottle is shorter than the lengths of the harnesses H1 and H2 of the image forming apparatus having the space to set the connectors on the side of the housing 60. As a result, the costs of the harnesses H1 and H2 of the image forming apparatus in which the connector C1 is coupled to the connector C2 at the position above the toner bottle can be reduced. The short harness H2 simplifies a work to take out the harness H2 when the fixing device 20 is attached and detached.
In the present embodiment, the upper space of the toner bottle 2K is an empty space below the output tray 14. Effectively using this empty space as a harness coupling structure of the fixing device 20 improves accessibility to the connectors C1 and C2 without increasing the size of the image forming apparatus.
Operations opening the front cover 103, opening the toner bottle cover 65, and taking out the toner bottle 2K are simple operations performed by a user and do not require special tools. The harness coupling structure according to the present embodiment using the space for the toner bottle can enlarge a space for operations to couple the connector C2 to the connector C1, shorten an access time to the connectors C1 and C2 and reduce man-hours for the operations.
A drawer connector disposed on the back side of the image forming apparatus may be used instead of the harness coupling structure according to the above-described embodiment to detachably couple harnesses when the fixing device is detached from and attached to the image forming apparatus. However, the drawer connector is expensive.
Alternatively, as illustrated in
A first embodiment is described below with reference to
A support 66 is disposed on a side of the housing 60. The toner bottle cover 65 is supported by the side of the housing 60. The support 66 includes a connector support 66a. The connector support 66a extends obliquely upward to the right from a position adjacent to the rotation shaft 65a, that is, a position of the housing 60 close to the power supply board 40. In other words, the connector support 66a is inclined to have an upper end nearer to the fixing device 20 than to the power supply board 40 and a lower end nearer to the power supply board 40 than to the fixing device 20. The connector C1 of the harness H1 coupled to the power supply board 40 is fixed to the left side of the connector support 66a.
As described above, the connector support 66a is preferably inclined upward to the right. The connector support 66a inclined upward to the right directs the outlet of the connector C1 of the harness H1 obliquely downward to the right.
This orientation of the outlet of the connector C1 is convenient for inserting the connector C2 into the connector C1. In addition, positioning the base end of the connector support 66a adjacent to the rotation shaft 65a enlarges a space extending in a direction for inserting the connector C2 into the connector C1. As a result, the harness coupling structure in the first embodiment can facilitate inserting the connector C2 into the connector C1.
A second embodiment is described below with reference to
The other end of the toner bottle cover 65 is configured to engage a hook 60a included in the housing 60. The hook 60a and the other end of the toner bottle cover 65 has a snap-fit structure. The other end of the toner bottle cover 65 snap on the hook 60a. The above-described structure enables one touch quick operation to open and close the toner bottle cover 65 and improves the accessibility to the connectors C1 and C2.
A lateral positional relationship between the rotation shaft 65a and the hook 60a in
To improve visibility, the hook 60a may have a color different form colors of other portions (for example, the hook 60a may have a fluorescent color). In addition, the hook 60a may be in the vicinity of the front end of the bottle accommodating section 104, which enables an operator to easily access the hook 60a and improves the workability.
The hook 60a has elasticity so as to elastically deform in the lateral direction in
The following describes how the connector C2 of the fixing device 20 is attached to the connector C1 of the power supply board 40 with reference to
As illustrated in
As a result, the connector C1 of the power supply board 40 is exposed to the bottle accommodating section 104. The operator can access the connector C1 through the space of the bottle accommodating section 104.
Next, the operator installs the fixing device 20 into the body of the image forming apparatus 100 and couples the connector C2 of the harness H2 extending from the fixing device 20 to the connector C1 of the power supply board 40 in a direction indicated by an arrow in
After the connector C2 is coupled to the connector C1, the toner bottle cover 65 is rotated upward about the rotation shaft 65a, and the other end of the toner bottle cover 65 is snapped on the hook 60a.
Thus, the toner bottle cover 65 is closed again. Finally, the toner bottle 2K is inserted into the bottle accommodating section 104, and the front cover 103 in
The toner bottle cover 65 opened as illustrated in
In other words, until the operator closes the toner bottle cover 65, the operator cannot set the toner bottle 2K in the bottle accommodating section 104. Thus, the above-described configuration can prevent the operator from forgetting to close the toner bottle cover 65.
In the above-described embodiments, the connector support 66a is fixed to the housing 60.
The connector support 66a helps the operator easily set the connector C2 to the mating connector C1. However, the connector support 66a is not always indispensable. As illustrated in
The connector support 66a may be disposed not on the housing 60 but on the upper surface of the toner bottle cover 65. The connector support 66a disposed on the upper surface of the toner bottle cover 65 may slightly lengthen the harnesses H1 and H2 but gives an advantage that the visibility of the connectors C1 and C2 is improved.
A third embodiment is described below with reference to
A fourth embodiment is described below with reference to
The toner bottle cover 65 has a bifurcated portion 65b at the other end opposite to the rotation shaft 65a. The housing 60 has a screw receiver 60b. The tip of the screw 70 is inserted into a space between the bifurcated portion 65b and screwed into the screw receiver 60b to fix the toner bottle cover 65. Smoothing a surface of the screw 70 in contact with the bifurcated portion 65b avoids damage to the bifurcated portion 65b even if the toner bottle cover 65 is made of resin.
In order to facilitate attachment of the screw 70, the housing 60 may have the above-described hook 60a. Since the hook 60a supports the toner bottle cover 65, supporting the toner bottle cover 65 by hand is not needed to attach the screw 70 to the housing 60. The screw 70 may be a hand screw with a knurled screw head or a special screw that can be rotated with a special tool.
The above-described embodiments are illustrative and do not limit this disclosure. It is therefore to be understood that within the scope of the appended claims, numerous additional modifications and variations are possible to this disclosure otherwise than as specifically described herein. For example, the image forming apparatus to which the features of this disclosure are applied is not limited to the printer illustrated in
The above-described embodiments are illustrative and do not limit the present invention. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of the present invention.
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