Patent Grant
9395654
1. Field of the Invention
The present invention relates to an image forming apparatus for forming an image using an electrophotographic method, and more particularly, to an image forming apparatus, such as a copying machine, a printer, a facsimile machine, and a multifunction peripheral, including an endless belt stretched around stretch rollers.
2. Description of the Related Art
An electrophotographic color image forming apparatus includes pressure contact members such as a primary transfer roller and a secondary transfer roller. Each of the pressure contact members is urged by an urging member to press and contact a surface of an endless belt such as an intermediate transfer belt with a predetermined pressure. If a long time period has elapsed in a state that these pressure contact members are pressing and contacting the intermediate transfer belt, a creep phenomenon occurs. This causes plastic deformation such as a curl of the intermediate transfer belt.
Generally, at a secondary transfer nip, since a relatively high transfer bias is applied to form a transfer electric field on a transfer material such as paper through which it is difficult to conduct electricity. Thus, abnormal discharge caused by the high voltage needs to be prevented at the secondary transfer nip. Accordingly, the secondary transfer roller is arranged to be offset on an upstream side in a sheet conveyance direction with respect to a secondary transfer opposing roller inside the intermediate transfer belt. At that time, there is an area in which only the intermediate transfer belt and the secondary transfer roller contact each other. Such an area is called a tension nip area.
Moreover, a pressing force of the secondary transfer roller is set relatively high to enhance adhesiveness between the secondary transfer roller and the intermediate transfer belt. In a case where the tension nip area is left for a long time in a state of being pressed and contacted with a high pressure, a curl occurs on the intermediate transfer belt with a recess toward the outside. The curl of the intermediate transfer belt reduces not only adhesiveness between a photosensitive drum and the intermediate transfer belt at a primary transfer nip portion, but also adhesiveness between the intermediate transfer belt and the secondary transfer roller at a secondary transfer nip portion. Such reduction in adhesiveness causes generation of an abnormal image such as transfer unevenness.
Accordingly, the secondary transfer roller needs to be separated from the intermediate transfer belt while the intermediate transfer belt is stopped, for example, when the image forming apparatus is in a power-off state or a print standby state, to solve such a problem. Various configurations have been discussed to separate the secondary transfer roller from the intermediate transfer belt.
Japanese Patent Application Laid-Open No. 2001-296716 discusses a configuration in which a stretching member and a secondary transfer member, arranged inside an intermediate transfer belt to apply tension to the intermediate transfer belt, are separated from the intermediate transfer belt.
In Japanese Patent Application Laid-Open No. 2001-296716, however, a reciprocating rod for causing the secondary transfer member to contact and be separated from the intermediate transfer belt and a horizontal rod for causing a primary transfer member to contact and be separated from the intermediate transfer belt are different members. Consequently, such a configuration obstructs further reduction in size and space of a transfer unit and the image forming apparatus.
The present invention is directed to an image forming apparatus capable of reducing size and space thereof by simplifying a contact separation configuration for a secondary transfer member.
According to an aspect of the present invention, an image forming apparatus includes a photosensitive member configured to bear a toner image, a transfer unit to which the toner image is primarily transferred from the photosensitive member, and including an endless belt configured to contact the photosensitive member and circularly move, a contact member arranged corresponding to the photosensitive member and configured to contact and be separated from the belt, and a moving member configured to move to cause the contact member to contact and be separated from the belt, a secondary transfer member configured to contact and be separated from an outer peripheral surface of the belt to secondarily transfer the toner image from the belt to a transfer material, and an urging member configured to urge the secondary transfer member toward the transfer unit, wherein the moving member includes an acting portion configured to cause the secondary transfer member to move in a direction opposite to an urging direction of the urging member, and a movement of the moving member moves the contact member and the secondary transfer member.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, various exemplary embodiments of the present invention are described in detail. However, dimensions, materials, shapes, and relative arrangements of components described in the exemplary embodiments can be changed appropriately according to configurations or various conditions of an apparatus of the present invention. Therefore, the descriptions below are not intended to limit the scope of the present invention, unless otherwise specified.
A first exemplary embodiment of the present invention is described using an electrophotographic color image forming apparatus of a four-drum type. In the present exemplary embodiment, a full-color laser beam printer is described as an example of the color image forming apparatus.
The printer 1 includes a cassette 2 and a manual feed unit 3. The cassette 2 is housed to be drawable in a lower portion of the printer 1, whereas the manual feed unit 3 is arranged on the right side in
The process cartridges 4y, 4m, 4c, and 4k respectively include photosensitive drums 5y, 5m, 5c, and 5k (also referred to as photosensitive drums 5) serving as photosensitive members, and charging members 6y, 6m, 6c, and 6k (also referred to as charging members 6). The charging members 6 uniformly and negatively charge surfaces of the respective photosensitive drums 5. Moreover, the process cartridges 4y, 4m, 4c, and 4k respectively include developing rollers 7y, 7m, 7c, and 7k (also referred to as developing rollers 7), and photosensitive member cleaning blades 8y, 8m, 8c, and 8y (also called photosensitive member cleaning blades 8). Each of the developing rollers 7 used to provide toner to a corresponding electrostatic latent image to develop the electrostatic latent image as a toner image. The photosensitive member cleaning blades 8 remove residual toner from the respective photosensitive drums 5.
The developing rollers 7 can contact and be separated from the photosensitive drums 5. The developing rollers 7 contact and are separated from the respective photosensitive drums 5 according to electrostatic latent images, thereby enhancing the lifetime of the developing rollers 7. The printer 1 includes a scanner unit 9 (a charging unit) disposed below the process cartridges 4. The scanner unit 9 emits laser beams based on image information to form electrostatic latent images on the photosensitive drums 5. Moreover, the printer 1 includes an intermediate transfer unit 10 disposed above the process cartridges 4. The intermediate transfer unit 10 is described in detail below.
After the developing rollers 7 develop the electrostatic latent images on the respective photosensitive drums 5 with toner, the toner images on the photosensitive drums 5 are transferred to a transfer material by primary transfer and secondary transfer. Subsequently, the transfer material passes a fixing device 11 in which the transferred toner image is fixed onto the transfer material. Then, a duplex flapper 12 switches a conveyance path of the transfer material, so that the transfer material is conveyed to either a discharge roller pair 13 or a switchback roller pair 14. If the transfer material is transferred to the switchback roller pair 14, the transfer material is switched back by the switchback roller pair 14 and then conveyed to the discharge roller pair 13. After passing the discharge roller pair 13, the transfer material is discharged to a transfer material stacking unit 15.
Next, the intermediate transfer unit 10 is described in detail with reference to
The intermediate transfer unit 10 is detachable from an apparatus main body of the printer 1. The intermediate transfer unit 10 includes primary transfer rollers 20 (primary transfer rollers 20y, 20m, 20c, and 20k for yellow, magenta, cyan, and black, respectively) serving as contact members, an intermediate transfer belt 21, a drive roller 22, a tension roller 23, and a secondary transfer opposing roller 24. The intermediate transfer belt 21 is an endless belt in a cylindrical shape. The intermediate transfer belt 21 is stretched around the drive roller 22, the tension roller 23, and the secondary transfer opposing roller 24 serving as an opposing roller. Theses rollers serve as stretching rollers. The intermediate transfer belt 21 can contact the photosensitive drums 5, and makes a circular movement. The secondary transfer opposing roller 24 serving as a first stretching roller is disposed opposing a secondary transfer roller 25 via the intermediate transfer belt 21. The tension roller 23 serving as a third stretching roller is urged by an urging member (not illustrated) in a direction indicated by an arrow A illustrated in
The primary transfer is performed at primary transfer portions formed by the primary transfer rollers 20 and the respective photosensitive drums 5. In the primary transfer, a positive bias voltage is applied to each of the primary transfer rollers 20 to generate a potential difference between the primary transfer roller 20 and the negatively charged surface of the corresponding photosensitive drum 5. With such a potential difference, the toner is transferred to the intermediate transfer belt 21.
When a monochrome image is formed by the image formation of the present exemplary embodiment, the printer 1 uses only the process cartridge 4k of black. The printer 1 forms a black toner image on the photosensitive drum 5k, and transfers the toner image to a transfer material via the intermediate transfer belt 21 to acquire a monochrome image.
On the other hand, when a full-color image is formed, the printer 1 uses all the process cartridges 4y, 4m, 4c, and 4k. The printer 1 sequentially forms toner images of yellow, magenta, cyan, and black on the photosensitive drums 5y, 5m, 5c, and 5k, respectively. Subsequently, the printer 1 transfers these toner images to a transfer material via the intermediate transfer belt 21 to acquire a full-color image.
In the monochrome image formation, rotation of the photosensitive drums 5y, 5m, and 5c is stopped to suppress abrasion of surfaces of the photosensitive drums 5y, 5m, and 5c. Herein, the intermediate transfer belt 21 making a circular movement should not rub the photosensitive drums 5y, 5m, and 5c. Accordingly, when the monochrome image is formed, a first separation unit separates the primary transfer rollers 20y, 20m, and 20c from the intermediate transfer belt 21. The first separation unit is described in detail below.
Moreover, in a case where the primary transfer portion is formed while the printer 1 is in a standby state or a power-off state, the primary transfer roller 20 creeps. This causes plastic deformation of the primary transfer roller 20. If the primary transfer roller 20 is plastically deformed, adhesiveness between the photosensitive drum 5 and the intermediate transfer belt 21 is reduced at the primary transfer nip portion, causing an abnormal image such as transfer unevenness. Thus, when the printer 1 is in a standby state or a power-off state, the first separation unit separates all the primary transfer rollers 20 from the intermediate transfer belt 21 to prevent generation of such an abnormal image. The first separation unit is described below.
The contact and separation of the primary transfer rollers 20 and the intermediate transfer belt 21 is performed by rotation of a separation shaft unit 29 that is disposed between the primary transfer roller 20c and the primary transfer roller 20k. The separation shaft unit 29 includes a shaft for transmitting a driving force from the apparatus main body of the printer 1, and a cam portion 38 including a first cam and a second cam provided on the shaft. The separation shaft unit 29 includes the first separation unit and a second separation unit, which will be described below. A detailed description of the separation shaft unit 29 will be given below.
The secondary transfer is performed at a secondary transfer portion formed by the secondary transfer opposing roller 24 and the secondary transfer roller 25. Both of shaft ends of the secondary transfer roller 25 are rotatably held by bearings 26. The secondary transfer roller 25 presses the secondary transfer opposing roller 24 via the intermediate transfer belt 21 by using a spring 27 serving as a second urging member, thereby forming the secondary transfer nip.
At the secondary transfer nip, to form a transfer electric field on a transfer material such as paper through which it is difficult to conduct electricity, a relatively high transfer bias is applied. Therefore, the secondary transfer roller 25 is disposed to offset on an upstream side in a sheet conveyance direction with respect to the secondary transfer opposing roller 24, so that a tension nip area C illustrated in
Moreover, in a case where there is a small air gap at a secondary transfer nip portion, abnormal electric discharge occurs. Hence, a transfer material and the secondary transfer roller 25 serving as a transfer bias applying member need to have good adhesiveness therebetween. Accordingly, the spring 27 serving as an urging member for the secondary transfer roller 25 is generally set to have a relatively strong force. In the present exemplary embodiment, the spring 27 is set to have an urging force of 50 N.
In a case where the secondary transfer roller 25 is left for a long time in a state of being pressed and contacted with high pressure, a curl occurs on the intermediate transfer belt 21 with a recess toward the outside in the tension nip area. The curl of the intermediate transfer belt 21 reduces adhesiveness between the photosensitive drums 5 and the intermediate transfer belt 21 at the respective primary transfer portions, and adhesiveness between the intermediate transfer belt 21 and the secondary transfer roller 25 at the secondary transfer portion. Such reduction in adhesiveness causes generation of an abnormal image such as transfer unevenness. Therefore, the second separation unit for causing the secondary transfer roller 25 to contact and be separated from the intermediate transfer belt 21 is provided to prevent the curl of the intermediate transfer belt 21. The second separation unit will be described in detail below.
The intermediate transfer unit 10 includes a cleaning unit 28 for removing residual toner from the intermediate transfer belt 21, the residual toner remaining on the intermediate transfer belt 21 without being transferred to a transfer material at the secondary transfer portion. The cleaning unit 28 is disposed on an upstream side of the primary transfer portion formed by the photosensitive drum 5y and the primary transfer roller 20y, and a downstream side of the secondary transfer portion in a rotation direction (a direction indicated by an arrow B illustrated in
Next, configurations of the first and second separation units are described with reference to
As illustrated in
As illustrated in
Moreover, as illustrated in
The large lever 41 is engaged with the cam 38b, whereas the small lever 42 is engaged with the cam 38c. The large lever 41 serving as a first lever makes a reciprocating movement (to slide) according to rotation of the cam 38b serving as the first cam. The small lever 42 serving as a second lever makes a reciprocating movement (to slide) according to rotation of the cam 38c serving as the second cam. The reciprocating movements of the large and the small lever 42 with the rotation of the respective cams 38b and 38c are described below. Moreover, the large lever 41 and the small lever 42 are disposed without extending out from an upper surface and a lower surface of the intermediate transfer belt 21 (see
In the present exemplary embodiment, the upper surface of the intermediate transfer belt 21 represents a primary transfer surface of the intermediate transfer belt 21. The primary transfer surface opposes the plurality of photosensitive drums 5 between the secondary transfer opposing roller 24 and the tension roller 23. The lower surface of the intermediate transfer belt 21 represents a surface between the drive roller 22 and the tension roller 23, and opposing the primary transfer surface. Thus, the large lever 41 and the small lever 42 are disposed without extending out from the primary transfer surface and the surface opposing the primary transfer surface of the intermediate transfer belt 21 (see
With rotation of the separation shaft unit 29, the large lever 41 and the small lever 42 make reciprocating movements in directions indicated by arrows D and E illustrated in
Moreover, the large lever 41 includes at least one first hook. The first hook moves interlocking with the reciprocating movement of the large lever 41 to separate at least one of the primary transfer rollers 20 from the intermediate transfer belt 21 while resisting an urging force of a spring. In the present exemplary embodiment, the large lever 41 includes planes 41y, 41m, and 41c serving as the first hooks. The large lever 41 and the separation shaft unit 29 form a first separation unit that separates the primary transfer rollers 20y, 20m and 20c from the intermediate transfer belt 21.
The small lever 42 includes at least one second hook. The second hook moves interlocking with the reciprocating movement of the small lever 42 to separate at least one of the primary transfer rollers 20 from the intermediate transfer belt 21 while resisting an urging force of a spring. In the present exemplary embodiment, the small lever 42 includes a plane 42k serving as the second hook. The small lever 42 and the separation shaft unit 29 form a first separation unit that separates the primary transfer roller 20k from the intermediate transfer belt 21. Moreover, the small lever 42 includes an arm 42a serving as an acting portion. The arm 42a moves interlocking with the reciprocating movement of the small lever 42 to separate the secondary transfer roller 25 from the intermediate transfer belt 21 while resisting the urging force of the spring 27. The small lever 42 and the separation shaft unit 29 form the second separation unit that separates the secondary transfer roller 25 from the intermediate transfer belt 21. Thus, the small lever 42 serves as a moving member including functions of the first separation unit and the second separation unit.
In
The arm 42a of the small lever 42 is arranged between a metal core 22a of the drive roller 22 and a metal core 24a of the secondary transfer opposing roller 24 near the intermediate transfer belt 21 in such a manner that the arm 42a protrudes toward the secondary transfer roller 25. Moreover, the spring 27 presses an area of the bearing 26, the area being engaged with a metal core of the secondary transfer roller 25. The spring 27, the bearing 26, the arm 42a, and the cam 38b are arranged in substantially the same straight line. In other words, the spring 27, the bearing 26, the arm 42a, and the cam 38b are aligned in a straight line F illustrated in
Next, a description is given of a state of the primary transfer rollers 20 and the secondary transfer roller 25 (in an all separation state) when the printer 1 is in a print standby state, with reference to
As illustrated in
When the printer 1 receives a print signal for formation of a monochrome image, the separation shaft unit is rotated by 120 degrees in a direction (a counterclockwise (CCW) direction) indicated by an arrow H illustrated in
When the printer 1 receives a print signal of a full-color image formation, the separation shaft unit 29 is rotated by 240 degrees in a direction (a CCW direction) indicated by an arrow K illustrated in
Hereinafter, effects of the present exemplary embodiment are described. In the printer 1 serving as an image forming apparatus according to the present exemplary embodiment, the arm 42a for separating the secondary transfer roller 25 is arranged without extending out from the upper surface and the lower surface of the intermediate transfer belt 21. Moreover, the arm 42a is arranged between the shafts of the metal core 22a of the drive roller 22 and the metal core 24a of the secondary transfer opposing roller 24. Such arrangement can reduce the size and space of the printer 1 and the transfer unit. Moreover, the contact and separation of the primary transfer roller 20k, and the contact and separation of the secondary transfer roller 25 are performed by only the small lever 42. Such a contact and separation configuration for the primary transfer roller 20k and the secondary transfer roller 25 has achieved simplification and low cost, and the size and space of the printer 1 serving as the image forming apparatus can be reduced. Since the bearing 26 supporting the secondary transfer roller 25 as a separation target is pressed to separate the secondary transfer roller 25 from the intermediate transfer belt 21, a component tolerance is minimized. This enables the space between the intermediate transfer belt 21 and the secondary transfer roller 25 during the separation to be readily and stably secured. The spring 27, the bearing 26, and the arm 42a are arranged on substantially the same straight line. The arm 42a is not subjected to a momentum force by the spring 27, thereby preventing the creep deformation of the arm 42a toward the intermediate transfer belt 21. Therefore, the arm 42a can be arranged near the intermediate transfer belt 21. Such arrangement can reduce the size of the printer 1 and the transfer unit.
Moreover, since the arm 42a is arranged immediately near the intermediate transfer belt 21, the spring 27 is arranged on an inner side to the utmost extent in a roller longitudinal direction. This reduces a deflection amount of the secondary transfer roller 25, and a difference in nip width between the center and the end of the secondary transfer nip. Pressure of the spring for pressing the secondary transfer roller 25 may be increased with the speeding-up of operation of the image forming apparatuses. Even in such a case, a diameter of the metal core of the secondary transfer roller 25 does need to be increased. Therefore, good secondary transfer property can be achieved without increasing the cost of the secondary transfer roller 25.
A full-color laser beam printer according to a second exemplary embodiment of the present invention is described. A configuration of the printer according to the second exemplary embodiment is similar to that of the printer 1 according to the first exemplary embodiment except for a configuration of an intermediate transfer unit. Descriptions of components and configurations similar to those of the first exemplary embodiment are omitted, and the configuration of the intermediate transfer unit that differs from the first exemplary embodiment will be described.
An intermediate transfer unit 110 of the present exemplary embodiment is described in detail with reference to
The intermediate transfer unit 110 includes primary transfer rollers 120 (primary transfer rollers 120y, 120m, 120c, and 120k for yellow, magenta, cyan, and black, respectively), an intermediate transfer belt 121, a drive roller 122, and a tension roller 123. The intermediate transfer belt 121 is an endless belt in a cylindrical shape. The intermediate transfer belt 121 is tightly stretched by two shafts that are the drive roller 122 serving as an opposing roller and the tension roller 123 serving as a stretching roller. The intermediate transfer belt 121 can contact photosensitive drums, and makes a circular movement. The tension roller 123 serving as the stretching roller is urged by an urging member (not illustrated) in a direction indicated by an arrow N illustrated in
Since the configuration for performing primary transfer of the present exemplary embodiment is substantially the same as that of the first exemplary embodiment, description thereof is omitted.
Secondary transfer is performed at a secondary transfer portion formed by the drive roller 122 and a secondary transfer roller 124. Both of shaft ends of the secondary transfer roller 124 are rotatably held by bearings 125. The secondary transfer roller 124 is pressed against the drive roller 122 by a spring 126 serving as a second urging member via the intermediate transfer belt 121, thereby forming a secondary transfer nip.
At the secondary transfer nip, since a relatively high transfer bias is applied to form a transfer electric field on a transfer material such as paper through which it is difficult to conduct electricity. Thus, the secondary transfer nip portion needs to be wider and have good adhesiveness. Accordingly, the spring 126 serving as the second urging member for the secondary transfer roller 124 is generally set to have a relatively strong force. In the present exemplary embodiment, the spring 126 is set to have an urging force of 50 N.
In a case where the secondary transfer portion continues to be formed while the secondary transfer roller 124 is left for a long time in a state of being pressed and contacted with high pressure, the secondary transfer roller 124 is plastically deformed by a creep phenomenon. Such plastic deformation of the secondary transfer roller 124 reduces adhesiveness between a transfer material and the intermediate transfer belt 121 at the secondary transfer nip portion, causing generation of an abnormal image. Therefore, a unit for causing the secondary transfer roller 124 to contact and be separated from the intermediate transfer belt 121 is provided to prevent the plastic deformation of the secondary transfer roller 124.
Next, a description is given of the configuration for causing the secondary transfer roller 124 to contact and be separated from the intermediate transfer belt 121 according to image formation such as a monochrome image and a full-color image. In the present exemplary embodiment, components that differ from the first exemplary embodiment are described with reference to
As illustrated in
As illustrated in
When the printer is not only in a print standby state, but also in monochrome image forming operation and full-color image forming operation, a state of the primary transfer rollers 120 and the secondary transfer roller 124 with respect to the intermediate transfer belt 121 is substantially the same as that in the first exemplary embodiment.
According to the present exemplary embodiment, even when the intermediate transfer unit 110 is stretched by the two shafts, effects similar to the first exemplary embodiment are achieved.
In each of the above-described exemplary embodiments, the image forming apparatus includes four image forming units. However, the number of image forming units is not limited thereto. The number of image forming units may be changed as needed.
In each of the above-described exemplary embodiments, the primary transfer roller is described as a contact member. However, another member may be used as long as the member can contact the inner peripheral surface of the intermediate transfer belt. For example, a roller that causes the belt to protrude toward the photosensitive member may be used as a contact member so that the belt is wound around the photosensitive drum.
Further, in each of the above-described exemplary embodiments, the process cartridge detachable from the image forming apparatus is described. The process cartridge integrally includes the photosensitive drum, the charging unit serving as a process unit for acting on the photosensitive drum, the developing unit, and the cleaning unit. However, the process cartridge is not limited thereto. The process cartridge may integrally include at least one of a charging unit, a developing unit, and a cleaning unit in addition to a photosensitive drum.
Further, in each of the above-described exemplary embodiments, the process cartridge including the photosensitive drum is detachable from the image forming apparatus. However, a configuration of the image forming apparatus is not limited thereto. For example, each of components may be mounted in the image forming apparatus, or each of components may be detachable from the image forming apparatus.
Further, in each of the above-described exemplary embodiments, the printer is described as an image forming apparatus. However, aspects of the present invention are not limited to the printer. For example, an image forming apparatus such as a copying machine and a facsimile machine may be used. Alternatively, an image forming apparatus such as a multifunction peripheral including a combination of copying and facsimile functions may be used. Aspects of the present invention may be applied to such image forming apparatuses, so that advantages similar to the above-described exemplary embodiments can be achieved.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-092383 filed Apr. 28, 2014, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-092383 | Apr 2014 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 7505712 | Kaiho | Mar 2009 | B2 |
| Number | Date | Country |
|---|---|---|
| 2001-296716 | Oct 2001 | JP |
| 2010-019964 | Jan 2010 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20150309447 A1 | Oct 2015 | US |
